CN209683025U - A Stamping Device for Automobile Interior with Adjustable Die Position - Google Patents
A Stamping Device for Automobile Interior with Adjustable Die Position Download PDFInfo
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- CN209683025U CN209683025U CN201920054030.9U CN201920054030U CN209683025U CN 209683025 U CN209683025 U CN 209683025U CN 201920054030 U CN201920054030 U CN 201920054030U CN 209683025 U CN209683025 U CN 209683025U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车内饰加工技术领域,尤其是涉及一种可调模具位置的汽车内饰冲压装置。The utility model relates to the technical field of automobile interior decoration processing, in particular to an automobile interior decoration stamping device with adjustable mold positions.
背景技术Background technique
汽车内饰是指汽车内部改装所用到的汽车产品,涉及到汽车内部的方方 面面,比如汽车方向盘套、汽车坐垫、汽车脚垫、汽车挂件、内部摆件、收纳箱等都是汽车内饰产品。在汽车内饰生产的过程中,需要用到冲压机配合模具对其进行压制,冲压机的运动结构原理简单,利用电机或油缸作为动力装置即可驱动模具合模、开模。正因冲压机简单易制,所以用于冲压汽车内饰的冲压机五花八门,没有统一的标准。Car interior refers to the car products used in car interior modification, involving all aspects of car interior, such as car steering wheel cover, car seat cushion, car floor mat, car pendant, interior decoration, storage box, etc. are all car interior products. In the production process of automobile interior decoration, it is necessary to use a stamping machine to cooperate with the mold to press it. The principle of the movement structure of the stamping machine is simple, and the motor or oil cylinder can be used as the power device to drive the mold to close and open the mold. Because stamping machines are simple and easy to manufacture, there are various stamping machines for stamping automotive interiors, and there is no uniform standard.
授权公告号为CN203331441U的实用新型专利公开了一种汽车内饰件用无纺布压制工艺的冲压机及其冲压装置,包括设置于机座上的驱动机构和冲压模具,冲压模具包括上凹模与下凸模。由于汽车内饰件的样式多种多样,冲压不同的汽车内饰件需要使用不同的冲压模具,更换上凹模和下凸模后,上凹模内的型腔与下凸模内的型腔常常位置不对应,因此需要调整上凹模或下凸模的位置,而一般的汽车内饰件冲压装置不具备该调整功能。The utility model patent with the authorized notification number CN203331441U discloses a stamping machine and its stamping device for the non-woven fabric pressing process for automotive interior parts, including a driving mechanism and a stamping die arranged on the machine base. The stamping die includes an upper die with the lower punch. Due to the various styles of automotive interior parts, different stamping dies are required to stamp different automotive interior parts. After replacing the upper die and lower punch, the cavity in the upper die and the cavity in the lower punch Often the positions do not correspond, so it is necessary to adjust the position of the upper die or the lower punch, but the general stamping device for automotive interior parts does not have this adjustment function.
实用新型内容Utility model content
本实用新型的目的是提供一种可调模具位置的汽车内饰冲压装置,具有调节模具位置的功能。The purpose of the utility model is to provide a stamping device for automobile interior decoration with adjustable mold position, which has the function of adjusting the mold position.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种可调模具位置的汽车内饰冲压装置,包括机体,机体内设有电机,电机驱动连接压板,机体上设有第一模板,压板上设有第二模板,第一模板与第二模板配合形成模具,所述机体顶部固定有轴承座,轴承座内水平设有第一转轴,第一转轴端部设有旋转手柄,第一转轴通过伞齿轮连接竖直的丝杠,丝杠上配合设有螺母座,第一模板与螺母座连接。The purpose of the above-mentioned utility model of the utility model is achieved through the following technical solutions: a stamping device for automobile interior decoration with adjustable mold position, including a body, a motor is arranged in the body, the motor drives the connecting platen, and the body is provided with a first A template, a second template is provided on the pressing plate, the first template and the second template cooperate to form a mold, a bearing seat is fixed on the top of the body, a first rotating shaft is horizontally provided in the bearing seat, and a rotating handle is provided at the end of the first rotating shaft. The first rotating shaft is connected to the vertical lead screw through the bevel gear, and the lead screw is equipped with a nut seat, and the first template is connected with the nut seat.
通过采用上述技术方案,通过旋转手柄驱动第一转轴旋转,第一转轴通过伞齿轮带动丝杠旋转,丝杠上的螺母座在机体的限位作用下可沿着丝杠的长度方向升降,从而带动第一模板升降,以达到调节第一模板高度的功能,使第一模板与第二模板能够吻合。By adopting the above technical solution, the first rotating shaft is driven to rotate through the rotating handle, and the first rotating shaft drives the lead screw to rotate through the bevel gear. Drive the first template up and down to achieve the function of adjusting the height of the first template, so that the first template and the second template can be matched.
优选的,所述第一转轴一端通过伞齿轮连接竖直的丝杠,第一转轴另一端通过伞齿轮连接竖直的光轴,光轴上套有滑套,滑套与螺母座之间固定有横板,第一模板连接于横板上。Preferably, one end of the first rotating shaft is connected to a vertical lead screw through a bevel gear, and the other end of the first rotating shaft is connected to a vertical optical axis through a bevel gear. There is a horizontal board, and the first template is connected to the horizontal board.
通过采用上述技术方案,通过互相平行的光轴和丝杠共同对横板限位,可提高横板升降的平稳性。By adopting the above-mentioned technical scheme, the horizontal plate is limited by the optical axes parallel to each other and the lead screw, so that the stability of the horizontal plate lifting can be improved.
优选的,所述第一模板位于丝杠和光轴之间,第一模板紧贴机体表面。Preferably, the first template is located between the lead screw and the optical axis, and the first template is close to the surface of the machine body.
通过采用上述技术方案,利用机体表面对第一模板限位,使第一模板沿着机体表面升降。By adopting the above technical solution, the first formwork is limited by the surface of the body, and the first formwork is raised and lowered along the surface of the body.
优选的,所述横板上设有腰型孔,腰型孔内竖直设有螺栓,横板下表面设有凹槽,第一模板的顶部伸于凹槽内,第一模板的顶部两侧设有耳板,螺栓螺接于耳板上。Preferably, a waist-shaped hole is provided on the horizontal plate, bolts are vertically arranged in the waist-shaped hole, a groove is provided on the lower surface of the horizontal plate, the top of the first template extends in the groove, and the top of the first template is two Ear plates are arranged on the side, and the bolts are screwed on the ear plates.
通过采用上述技术方案,拧松螺栓即可左右平移第一模板,将第一模板左右平移至与第二模板吻合的位置时再拧紧螺栓,即可使第一模板位置固定。By adopting the above technical solution, the first formwork can be translated left and right by loosening the bolts, and the position of the first formwork can be fixed by tightening the bolts after the first formwork is translated left and right to a position matching the second formwork.
优选的,所述机体上设有架体,架体上设有一排光电传感器,所有光电传感器的连线与压板平行,光电传感器位于横板的正上方。Preferably, a frame is provided on the body, a row of photoelectric sensors is provided on the frame, the lines of all photoelectric sensors are parallel to the pressing plate, and the photoelectric sensors are located directly above the horizontal plate.
通过采用上述技术方案,在电机启动的情况下,当压板正常运动冲压汽车内饰件时,所有光电传感器的感应状态一致,而当压板与机体之间进入异物时,某些光电传感器反馈给控制器的感应信号会与其它光电传感器不同,此时控制器关闭电机,可防止压板压到异物后损坏或压伤人。By adopting the above-mentioned technical scheme, when the motor is started, when the press plate moves normally to stamp the interior parts of the car, the sensing states of all photoelectric sensors are consistent, and when foreign matter enters between the press plate and the body, some photoelectric sensors feed back to the control The induction signal of the sensor will be different from other photoelectric sensors. At this time, the controller will turn off the motor to prevent the pressure plate from being damaged or crushed by foreign objects.
优选的,所述压板背对机体的表面上设有缓冲软垫。Preferably, cushion cushions are provided on the surface of the pressure plate facing away from the body.
通过采用上述技术方案,操作人员站在压板背对机体的一侧操作冲压机,当压板朝操作人员方向运动时,缓冲软垫先与操作人员的身体接触,可防止压板撞伤人体。By adopting the above technical solution, the operator stands on the side of the pressing plate facing away from the machine body to operate the punching machine. When the pressing plate moves towards the operator, the cushion cushion first contacts the operator’s body, which can prevent the pressing plate from hitting the human body.
优选的,所述压板背对机体的表面上设有拉手。Preferably, a handle is provided on the surface of the pressure plate facing away from the body.
通过采用上述技术方案,在不使用电机自动冲压汽车内饰件的情况下,用拉手推拉压板可手动冲压少量汽车内饰件,适用于试件的情况。By adopting the above technical scheme, without using the motor to automatically stamp the automotive interior parts, a small amount of automotive interior parts can be manually stamped by pushing and pulling the pressure plate with the handle, which is suitable for the test piece.
优选的,所述电机的旋转轴上同轴地连接有圆盘,压板上固定有轴套,轴套内设有第二转轴,第二转轴的一端与圆盘通过连杆连接,连杆的一端枢接于圆盘的非圆心处,连杆的另一端枢接于第二转轴上。Preferably, the rotating shaft of the motor is coaxially connected with a disc, the pressing plate is fixed with a bushing, and a second rotating shaft is arranged inside the bushing, one end of the second rotating shaft is connected with the disc through a connecting rod, and the connecting rod One end is pivotally connected to the non-center of the disc, and the other end of the connecting rod is pivotally connected to the second rotating shaft.
通过采用上述技术方案,由于连杆的一端枢接于圆盘的非圆心处,因此圆盘与连杆构成“凸轮连杆机构”,电机驱动圆盘旋转时,连杆拉动压板翻转并前后运动,使压板能够配合地压于机体表面上,从而完成汽车内饰件的冲压。By adopting the above technical solution, since one end of the connecting rod is pivotally connected to the non-center of the disc, the disc and the connecting rod constitute a "cam linkage mechanism". When the motor drives the disc to rotate, the connecting rod pulls the pressure plate to turn over and move back and forth , so that the pressing plate can be pressed on the surface of the machine body in a coordinated manner, thereby completing the stamping of automotive interior parts.
综上所述,本实用新型的有益技术效果为:In summary, the beneficial technical effects of the utility model are:
1. 可相对于第二模板在水平方向和竖直方向调整第一模板的位置,从而使第一模板与第二模板的型腔吻合;1. The position of the first template can be adjusted horizontally and vertically relative to the second template, so that the cavity of the first template matches the cavity of the second template;
2. 具备良好的安全防护,对操作人员的人身安全有保障。2. With good safety protection, the personal safety of operators is guaranteed.
附图说明Description of drawings
图1是可调模具位置的汽车内饰冲压装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an automotive interior stamping device with an adjustable mold position;
图2是压板朝向机体一侧的正视图;Fig. 2 is a front view of the side of the pressing plate facing the body;
图3是图1中A部放大图;Fig. 3 is an enlarged view of part A in Fig. 1;
图4是第一模板与横板的连接示意图。Fig. 4 is a schematic diagram of the connection between the first template and the horizontal plate.
图中,1、机体;2、电机;3、压板;4、第一模板;4a、耳板;5、第二模板;6、轴承座;7、第一转轴;8、旋转手柄;9、伞齿轮;10、丝杠;11、螺母座;12、光轴;13、滑套;14、横板;14a、腰型孔;14b、凹槽;15、螺栓;16、架体;17、光电传感器;18、缓冲软垫;19、拉手;20、圆盘;21、轴套;22、第二转轴;23、连杆。In the figure, 1, the body; 2, the motor; 3, the pressure plate; 4, the first template; 4a, the ear plate; 5, the second template; 6, the bearing seat; 7, the first rotating shaft; Bevel gear; 10, lead screw; 11, nut seat; 12, optical axis; 13, sliding sleeve; 14, horizontal plate; 14a, waist hole; 14b, groove; 15, bolt; 16, frame body; 17, Photoelectric sensor; 18, buffer cushion; 19, handle; 20, disc; 21, shaft sleeve; 22, second rotating shaft; 23, connecting rod.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
实施例:图1为本实用新型公开的一种可调模具位置的汽车内饰冲压装置,包括机体1和压板3,机体1的一侧面为竖直平面,该竖直平面上设有第一模板4,压板3朝向机体1的一面上设有第二模板5(见图2),第一模板4与第二模板5配合形成模具。机体1内设有电机2,机体1外设有圆盘20,电机2的旋转轴与圆盘20同轴连接;压板3上成型有轴套21,轴套21内配合设有第二转轴22,第二转轴22的端部与圆盘20通过连杆23连接,连杆23的一端枢接于圆盘20的非圆心处,连杆23的另一端枢接于第二转轴22的端部。由于连杆23的一端枢接于圆盘20的非圆心处,因此圆盘20与连杆23构成“凸轮连杆机构”,电机2驱动圆盘20旋转时,连杆23拉动压板3翻转并前后运动,使压板3能够配合地压于机体1表面上,从而完成汽车内饰件的冲压。Embodiment: FIG. 1 is a stamping device for automobile interior decoration with adjustable mold position disclosed by the utility model, which includes a body 1 and a pressing plate 3. One side of the body 1 is a vertical plane on which a first The template 4 and the pressing plate 3 are provided with a second template 5 (see FIG. 2 ) on one side facing the machine body 1 , and the first template 4 cooperates with the second template 5 to form a mold. The body 1 is provided with a motor 2, and the body 1 is provided with a disk 20, and the rotating shaft of the motor 2 is coaxially connected with the disk 20; a shaft sleeve 21 is formed on the pressure plate 3, and a second rotating shaft 22 is arranged inside the shaft sleeve 21. , the end of the second rotating shaft 22 is connected to the disc 20 through a connecting rod 23, one end of the connecting rod 23 is pivotally connected to the non-center of the disc 20, and the other end of the connecting rod 23 is pivotally connected to the end of the second rotating shaft 22 . Because one end of the connecting rod 23 is pivotally connected to the non-center of the disc 20, the disc 20 and the connecting rod 23 constitute a "cam linkage". When the motor 2 drives the disc 20 to rotate, the connecting rod 23 pulls the pressing plate 3 to turn over and Moving back and forth, the pressing plate 3 can be pressed on the surface of the body 1 cooperatively, thereby completing the stamping of the automotive interior parts.
结合图1与图3,机体1顶部固定有两个轴承座6,轴承座6内水平设有可旋转的第一转轴7,第一转轴7的端部固定有旋转手柄8,第一转轴7的一端通过伞齿轮9连接竖直的丝杠10,第一转轴7的另一端也通过伞齿轮9连接竖直的光轴12,第一转轴7旋转时可带动丝杠10和光轴12旋转。丝杠10上配合地套有螺母座11,光轴12上可滑动地套有滑套13,滑套13与螺母座11之间固定有横板14,第一模板4连接于横板14上。通过丝杠10升降横板14,通过光轴12对横板14限位,可提高横板14升降的平稳性。1 and 3, two bearing housings 6 are fixed on the top of the body 1, and a rotatable first rotating shaft 7 is horizontally provided in the bearing housing 6, and a rotary handle 8 is fixed at the end of the first rotating shaft 7, and the first rotating shaft 7 One end of the first rotating shaft 7 is connected to the vertical leading screw 10 through the bevel gear 9, and the other end of the first rotating shaft 7 is also connected to the vertical optical shaft 12 through the bevel gear 9. When the first rotating shaft 7 rotates, it can drive the leading screw 10 and the optical shaft 12 to rotate. The screw 10 is fitted with a nut holder 11, the optical axis 12 is slidably covered with a sliding sleeve 13, a horizontal plate 14 is fixed between the sliding sleeve 13 and the nut seat 11, and the first template 4 is connected to the horizontal plate 14 . The horizontal plate 14 is lifted and lowered by the lead screw 10, and the position of the horizontal plate 14 is limited by the optical axis 12, so that the lifting stability of the horizontal plate 14 can be improved.
结合图1与图4,横板14的下表面设有凹槽14b,第一模板4的顶部两侧一体成型有耳板4a,凹槽14b的长度大于第一模板4与耳板4a的总长度,第一模板4顶部插入凹槽14b内。第一模板4位于丝杠10和光轴12之间,且第一模板4紧贴机体1表面,横板14上表面设有两个通至下表面的腰型孔14a,且两个腰型孔14a分别位于第一模板4的两侧。腰型孔14a内竖直设有螺栓15,螺栓15穿过耳板4a,螺栓15与耳板4a螺接。1 and 4, the lower surface of the horizontal plate 14 is provided with a groove 14b, and the top sides of the first template 4 are integrally formed with lugs 4a, and the length of the groove 14b is greater than the total of the first template 4 and the lugs 4a. length, the top of the first template 4 is inserted into the groove 14b. The first template 4 is located between the lead screw 10 and the optical axis 12, and the first template 4 is close to the surface of the body 1. The upper surface of the horizontal plate 14 is provided with two waist-shaped holes 14a leading to the lower surface, and the two waist-shaped holes 14a are located on both sides of the first template 4 respectively. A bolt 15 is vertically arranged in the waist hole 14a, the bolt 15 passes through the ear plate 4a, and the bolt 15 is screwed to the ear plate 4a.
结合图1与图3,机体1顶部还固定有架体16,架体16上固定有多个间隔均匀的光电传感器17,且所有光电传感器17的连线与压板3平行,光电传感器17位于横板14的正上方。这一排光电传感器17的作用是:在电机2启动的情况下,当压板3正常运动冲压汽车内饰件时,所有光电传感器17的感应状态一致,而当压板3与机体1之间进入异物时,某些光电传感器17反馈给控制器的感应信号会与其它光电传感器17不同,此时控制器关闭电机2,可防止压板3压到异物后损坏或压伤人。1 and 3, the frame body 16 is also fixed on the top of the body 1, and a plurality of photoelectric sensors 17 evenly spaced are fixed on the frame body 16, and the connection lines of all the photoelectric sensors 17 are parallel to the pressure plate 3, and the photoelectric sensors 17 are located in the horizontal direction. directly above the plate 14. The function of this row of photoelectric sensors 17 is: when the motor 2 is started, when the pressing plate 3 moves normally to stamp the automotive interior parts, the sensing states of all the photoelectric sensors 17 are consistent, and when foreign matter enters between the pressing plate 3 and the body 1 At this time, some photoelectric sensors 17 will feed back the induction signal of the controller to be different from other photoelectric sensors 17. At this time, the controller turns off the motor 2, which can prevent the pressing plate 3 from being damaged or crushed by foreign objects.
如图1所示,压板3背对机体1的表面上固定有缓冲软垫18,缓冲软垫18的作用是:操作人员站在压板3背对机体1的一侧操作冲压机,当压板3朝操作人员方向运动时,缓冲软垫18先与操作人员的身体接触,可防止压板3撞伤人体。压板3背对机体1的表面上还固定有拉手19,在不使用电机2自动冲压汽车内饰件的情况下,用拉手19推拉压板3可手动冲压少量汽车内饰件,适用于试件的情况。As shown in Figure 1, a cushion cushion 18 is fixed on the surface of the pressure plate 3 facing away from the body 1. The function of the cushion cushion 18 is: the operator stands on the side of the pressure plate 3 facing away from the body 1 to operate the punching machine, when the pressure plate 3 When moving towards the operator's direction, the buffer cushion 18 is in contact with the operator's body earlier, which can prevent the pressing plate 3 from bumping into the human body. There is also a handle 19 fixed on the surface of the pressure plate 3 facing away from the body 1. When the motor 2 is not used to automatically stamp the automotive interior parts, a small amount of automotive interior parts can be manually stamped by pushing and pulling the pressure plate 3 with the handle 19, which is suitable for the test piece. Happening.
综上所述,本实施例的实施原理为:旋转手柄8驱动第一转轴7旋转,第一转轴7通过伞齿轮9带动丝杠10旋转,丝杠10上的螺母座11在机体1的限位作用下可沿着丝杠10的长度方向升降,从而带动第一模板4升降,以达到调节第一模板4高度的功能,使第一模板4与第二模板5在竖直方向上能够吻合。拧松螺栓15,左右平移第一模板4,将第一模板4左右平移至与第二模板5吻合的位置时再拧紧螺栓15,即可使第一模板4位置固定,使第一模板4与第二模板5在水平方向上能够吻合。In summary, the implementation principle of this embodiment is: the rotating handle 8 drives the first rotating shaft 7 to rotate, the first rotating shaft 7 drives the screw 10 to rotate through the bevel gear 9, the nut seat 11 on the leading screw 10 is within the limit of the body 1 Under the action of position, it can be moved up and down along the length direction of the lead screw 10, so as to drive the first template 4 up and down, so as to achieve the function of adjusting the height of the first template 4, so that the first template 4 and the second template 5 can match in the vertical direction . Loosen the bolt 15, translate the first formwork 4 left and right, and then tighten the bolt 15 when the first formwork 4 is translated left and right to the position matching the second formwork 5, so that the position of the first formwork 4 can be fixed, so that the first formwork 4 can be aligned with the second formwork 5. The second formwork 5 can be aligned in the horizontal direction.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model accordingly: all equivalent changes made according to the structure, shape and principle of the present utility model are all valid. Should be covered within the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920054030.9U CN209683025U (en) | 2019-01-12 | 2019-01-12 | A Stamping Device for Automobile Interior with Adjustable Die Position |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920054030.9U CN209683025U (en) | 2019-01-12 | 2019-01-12 | A Stamping Device for Automobile Interior with Adjustable Die Position |
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| Publication Number | Publication Date |
|---|---|
| CN209683025U true CN209683025U (en) | 2019-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920054030.9U Expired - Fee Related CN209683025U (en) | 2019-01-12 | 2019-01-12 | A Stamping Device for Automobile Interior with Adjustable Die Position |
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| Country | Link |
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| CN (1) | CN209683025U (en) |
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