CN209727573U - A tool for controlling the thickness uniformity of adhesive tensile shear specimens - Google Patents
A tool for controlling the thickness uniformity of adhesive tensile shear specimens Download PDFInfo
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- CN209727573U CN209727573U CN201920256960.2U CN201920256960U CN209727573U CN 209727573 U CN209727573 U CN 209727573U CN 201920256960 U CN201920256960 U CN 201920256960U CN 209727573 U CN209727573 U CN 209727573U
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Abstract
Description
技术领域technical field
本实用新型涉及一种复合材料夹压装置,尤其涉及一种用于控制粘接剂拉剪试样厚度均匀性的工装。The utility model relates to a composite material clamping and pressing device, in particular to a tool used for controlling the thickness uniformity of an adhesive drawing and shearing sample.
背景技术Background technique
目前的拉剪试样制作是在基材表面涂上胶粘剂后,将两块基材对齐、合拢,然后用双手在基材表面施加压力,使得胶层平整,达到所需胶厚;或者是采用专用F型夹子施力,达到同样目的。但是以上两种方法都是单点受力,且各点施加力的大小难以控制,使得施加的力在整个试样表面分布不均匀,造成制成的试样厚度不一致,影响测试的准确性。The current tensile shear sample production is to apply adhesive on the surface of the substrate, align and close the two substrates, and then apply pressure on the surface of the substrate with both hands to make the adhesive layer flat and reach the required thickness; or use The special F-type clip applies force to achieve the same purpose. However, the above two methods are single-point force, and the magnitude of the force applied at each point is difficult to control, so that the applied force is unevenly distributed on the entire sample surface, resulting in inconsistent thickness of the prepared sample, which affects the accuracy of the test.
鉴于上述问题,现在急需一种用于拉剪试样粘接胶厚度的均匀性大,且易于控制拉剪试样粘接胶厚度的用于控制粘接剂拉剪试样厚度均匀性的工装。In view of the above problems, there is an urgent need for a tool for controlling the uniformity of the thickness of the adhesive tensile-shear sample that is used to control the uniformity of the adhesive thickness of the tensile-shear sample. .
实用新型内容Utility model content
针对现有技术中存在的上述问题,现提供一种结构简单,成本较低,用于拉剪试样粘接胶厚度的均匀性大,且易于控制拉剪试样粘接胶厚度的用于控制粘接剂拉剪试样厚度均匀性的工装。In view of the above-mentioned problems existing in the prior art, we now provide a simple structure, low cost, high uniformity of adhesive glue thickness for tensile and shear samples, and easy to control the thickness of adhesive adhesive for tensile and shear samples. Tooling for controlling the thickness uniformity of adhesive tensile shear specimens.
本实用新型要解决的技术问题是通过以下技术方案是实现的:The technical problem to be solved in the utility model is achieved by the following technical solutions:
本实用新型是一种用于控制粘接剂拉剪试样厚度均匀性的工装,包括上模具、下模具,所述上模具、下模具沿其边缘位置均设置有通孔,且所述上模具和下模具通过螺丝插入所述通孔紧固连接。The utility model is a tool for controlling the uniformity of the thickness of an adhesive drawing and shearing sample, which comprises an upper mold and a lower mold. The upper mold and the lower mold are all provided with through holes along their edge positions, and the upper The mold and the lower mold are fastened and connected through screws inserted into the through holes.
优选的,所述上模具与下模具均为矩形板状。Preferably, both the upper mold and the lower mold are in the shape of a rectangular plate.
优选的,所述上模具与下模具的材质均为金属材料。Preferably, the materials of the upper mold and the lower mold are both metal materials.
优选的,所述上模具与下模具的材质均为铝合金材料。Preferably, the upper mold and the lower mold are made of aluminum alloy.
优选的,所述上模具与下模具两侧均设置有把手。Preferably, both sides of the upper mold and the lower mold are provided with handles.
优选的,所述上模具的把手长度小于所述下模具的把手长度。Preferably, the handle length of the upper mold is shorter than the handle length of the lower mold.
优选的,所述上模具的把手与所述下模具的把手均为U型。Preferably, both the handle of the upper mold and the handle of the lower mold are U-shaped.
优选的,所述上模具与下模具的所述通孔位置对应,且个数相等,所述通孔均为8-20个。Preferably, the positions of the through holes of the upper mold and the lower mold are corresponding, and the numbers are equal, and each of the through holes has 8-20.
优选的,所述通孔的直径为8-12mm。Preferably, the diameter of the through hole is 8-12mm.
优选的,所述上模具与下模具的长度、宽度均相等,且长度为 350-550mm,宽度为200-350mm。Preferably, the length and width of the upper mold and the lower mold are equal, and the length is 350-550mm, and the width is 200-350mm.
与现有技术相比,本实用新型具有如下技术效果:Compared with the prior art, the utility model has the following technical effects:
本实用新型为一种用于控制粘接剂拉剪试样厚度均匀性的工装,其通过拉剪试样粘接预成型后放入所述上、下模具之间,且所述上、下模具为矩形薄板,紧贴合着拉剪试样,再通过沿所述上、下模具边缘位置设置的通孔螺丝紧固所述上、下模具,致使所述模具受力均匀,拉剪试样粘接预成型的胶厚度均匀性控制得会更好,精度控制更准。The utility model relates to a tooling used for controlling the thickness uniformity of an adhesive tensile-shear sample, which is placed between the upper and lower molds after the tensile-shear sample is bonded and preformed, and the upper and lower The mold is a rectangular thin plate, closely attached to the tensile-shear sample, and then the upper and lower molds are fastened through the through-hole screws arranged along the edges of the upper and lower molds, so that the force on the molds is uniform, and the tension-shear test The thickness uniformity of the adhesive preformed by the sample bonding will be better controlled, and the precision control will be more accurate.
本实用新型结构简单,成本较低,用于拉剪试样粘接胶厚度的均匀性大,且易于控制拉剪试样粘接胶厚度。The utility model has the advantages of simple structure, low cost, high uniformity of adhesive glue thickness for tensile and shear samples, and easy control of the adhesive adhesive thickness of tensile and shear samples.
附图说明Description of drawings
图1为本实用新型实施例用于控制粘接剂拉剪试样厚度均匀性的工装的Fig. 1 is the tooling used to control the thickness uniformity of the adhesive tension-shear sample according to the embodiment of the present invention
结构示意图;Schematic;
上述附图标记表示说明:The above-mentioned reference signs indicate explanation:
1-上模具;2-下模具;3-通孔;4-螺丝;5-上模具的把手;6-下模具的把手。1-upper mold; 2-lower mold; 3-through hole; 4-screw; 5-handle of upper mold; 6-handle of lower mold.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
下面结合附图和具体实施例对本实用新型作进一步说明,但不作为本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.
如图1所示,本实用新型提供一种用于控制粘接剂拉剪试样厚度均匀性的工装,包括上模具1、下模具2,所述上模具1、下模具2沿其边缘位置均设置有通孔3,且所述上模具1和下模具2通过螺丝4插入所述通孔3紧固连接。上下模具通过螺栓锁紧,保证整个模具面的受力均匀。优选的,所述紧固方式为扭力扳手设置相同的力矩紧固所述螺丝4,所述扭力扳手为手动力矩扳手。采用扭力扳手进行拧螺丝,能够精确控制每个螺丝的受力一致,精度控制更准。此外,拧螺丝时,对称施加力量,会使模具受力均匀,厚度控制更好。As shown in Figure 1, the utility model provides a tool for controlling the uniformity of the thickness of the adhesive tensile shear sample, including an upper mold 1 and a lower mold 2, and the upper mold 1 and the lower mold 2 are positioned along their edges Both are provided with through holes 3, and the upper mold 1 and the lower mold 2 are fastened and connected by inserting screws 4 into the through holes 3. The upper and lower molds are locked by bolts to ensure uniform force on the entire mold surface. Preferably, the tightening method is to tighten the screw 4 with the same torque set by a torque wrench, and the torque wrench is a manual torque wrench. Using a torque wrench to tighten the screws can precisely control the force of each screw to be consistent, and the precision control is more accurate. In addition, when screwing, apply force symmetrically, so that the force on the mold will be uniform, and the thickness control will be better.
本实用新型是拉剪试样表面整体受力,且可采用扭力扳手保证每颗螺栓施加的力相等,最终得到的试样胶层厚度精确、可控,且胶层厚度分布均匀,可大大减小测试数据的离散率,提高测试结果的可靠性。In the utility model, the surface of the tensile-shear sample is subjected to overall force, and a torque wrench can be used to ensure that the force exerted by each bolt is equal. The discrete rate of small test data improves the reliability of test results.
本实用新型一个较佳的实施例中,所述上模具1与下模具2均为矩形板状。In a preferred embodiment of the present utility model, the upper mold 1 and the lower mold 2 are both in the shape of a rectangular plate.
本实用新型一个较佳的实施例中,所述上模具1与下模具2的材质均为铝合金材料。In a preferred embodiment of the present utility model, the materials of the upper mold 1 and the lower mold 2 are both aluminum alloy materials.
本实用新型一个较佳的实施例中,所述上模具1与下模具2两侧均设置有把手,所述上模具1的把手5长度小于所述下模具2的把手6长度。上、下模具都具有把手,方便合模操作。In a preferred embodiment of the present invention, both sides of the upper mold 1 and the lower mold 2 are provided with handles, and the length of the handle 5 of the upper mold 1 is smaller than the length of the handle 6 of the lower mold 2 . Both upper and lower molds have handles for easy mold clamping operation.
本实用新型一个较佳的实施例中,所述上模具1的把手5与所述下模具 2的把手6均为U型。In a preferred embodiment of the utility model, the handle 5 of the upper mold 1 and the handle 6 of the lower mold 2 are U-shaped.
本实用新型一个较佳的实施例中,所述上模具1与下模具2的所述通孔 3位置对应,且个数相等,所述通孔3均为12个。这样保证整个模具面的受力均匀。In a preferred embodiment of the present invention, the positions of the through holes 3 of the upper mold 1 and the lower mold 2 are corresponding, and the numbers are equal, and the through holes 3 are 12. This ensures that the entire mold surface is evenly stressed.
本实用新型一个较佳的实施例中,所述通孔3的直径为10mm。In a preferred embodiment of the present invention, the diameter of the through hole 3 is 10mm.
本实用新型一个较佳的实施例中,所述上模具1与下模具2的长均为 400mm,宽度为300mm。In a preferred embodiment of the utility model, the length of the upper mold 1 and the lower mold 2 is 400mm, and the width is 300mm.
此外,在使用本实用新型用于控制粘接剂拉剪试样厚度均匀性中,需依次进行四步步骤:模具表面处理、基材粘接预成型、施加压力、后处理。In addition, when using the utility model to control the thickness uniformity of the tensile-shear sample of the adhesive, it is necessary to carry out four steps in sequence: mold surface treatment, substrate bonding pre-forming, applying pressure, and post-processing.
首先,将上、下模具表面进行清洁处理。First, clean the upper and lower mold surfaces.
接着,将处理后的拉剪试样表面涂粘接胶后进行上下粘接,制成预成型试样。然而现有技术完成这一步操作,就将试样进行固化处理。由于粘接剂的粘度较大,在手动施压的情况下,每个区域的压力控制不均匀,造成上下基材之间的粘接剂厚度不均匀。Next, the surface of the treated tensile-shear sample is coated with adhesive glue and then bonded up and down to make a preformed sample. However, in the prior art, after this step is completed, the sample is cured. Due to the high viscosity of the adhesive, in the case of manual pressure, the pressure control of each area is uneven, resulting in uneven thickness of the adhesive between the upper and lower substrates.
再接着,将粘接后的预成型试样放入上、下模具之间,用扭力扳手拧上所有螺丝进行合模加压。Next, put the bonded preformed sample between the upper and lower molds, and tighten all the screws with a torque wrench for mold clamping and pressurization.
最后,合模后,将预成型体与模具整体进行后固化,确保固化过程中厚度不会发生变化,完成固化程序后,试样已经粘接成型,不会发生位置移动,即可拆模进行后续作业。模具清理干净,合上待用。Finally, after the mold is closed, the preform and the mold are post-cured to ensure that the thickness will not change during the curing process. After the curing process is completed, the sample has been bonded and formed, and the position will not move, so the mold can be removed. Follow up. The mold is cleaned up and closed for use.
以上仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本实用新型说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本实用新型的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the implementation and protection scope of the present utility model. For those skilled in the art, they should be able to realize that any use of the utility model specification and illustration content made Solutions obtained by equivalent replacements and obvious changes shall all be included in the protection scope of the present utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112461752A (en) * | 2020-10-20 | 2021-03-09 | 北京中石伟业科技无锡有限公司 | Method for accurately controlling thickness of adhesive layer in tensile shear test of heat-conducting adhesive |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112461752A (en) * | 2020-10-20 | 2021-03-09 | 北京中石伟业科技无锡有限公司 | Method for accurately controlling thickness of adhesive layer in tensile shear test of heat-conducting adhesive |
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