CN210054580U - a feed preserver - Google Patents
a feed preserver Download PDFInfo
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- CN210054580U CN210054580U CN201920647231.XU CN201920647231U CN210054580U CN 210054580 U CN210054580 U CN 210054580U CN 201920647231 U CN201920647231 U CN 201920647231U CN 210054580 U CN210054580 U CN 210054580U
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- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000011229 interlayer Substances 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000003755 preservative agent Substances 0.000 claims 7
- 230000002335 preservative effect Effects 0.000 claims 7
- 238000012856 packing Methods 0.000 claims 1
- 238000004321 preservation Methods 0.000 abstract description 15
- 238000007599 discharging Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000009413 insulation Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本实用新型涉及一种饲料保质器,包括横置的内筒、外筒、设置在外筒两端的进料口和出料口,内筒内转动安装有主轴,主轴上设置有绞龙叶片,绞龙叶片上开设有回流孔,外筒端部设置有驱动主轴转动的驱动机构;内筒和外筒之间设置有夹层,夹层中设置有若干空心的保温套管,保温套管两端连接有空心的连接环,连接环套设在内筒外侧;两处连接环上分别连接有蒸汽进气管和蒸汽出气管;主轴的端部连接有第二进气管并与其导通,第二进气管与蒸汽进气管连接;主轴设置为空心并在外壁上开设有若干出气孔,出气孔上设置有滤网。本实用新型具有有效的保温效果,提升饲料的升温速度。
The utility model relates to a feed quality preserver, which comprises a horizontally arranged inner cylinder, an outer cylinder, a feeding port and a discharging port arranged at both ends of the outer cylinder. The dragon blade is provided with a return hole, and the end of the outer cylinder is provided with a driving mechanism for driving the rotation of the main shaft; an interlayer is arranged between the inner cylinder and the outer cylinder, and a number of hollow heat preservation sleeves are arranged in the interlayer, and the two ends of the heat preservation sleeve are connected with A hollow connecting ring, the connecting ring is sleeved on the outside of the inner cylinder; the two connecting rings are respectively connected with a steam inlet pipe and a steam outlet pipe; the end of the main shaft is connected with a second inlet pipe and communicated with it, and the second inlet pipe is connected with the steam inlet pipe and the steam outlet pipe. The steam inlet pipe is connected; the main shaft is hollow and a number of air outlets are arranged on the outer wall, and a filter screen is arranged on the air outlet. The utility model has effective heat preservation effect, and increases the heating speed of the feed.
Description
技术领域technical field
本实用新型涉及饲料加工设备的技术领域,尤其是涉及一种饲料保质器。The utility model relates to the technical field of feed processing equipment, in particular to a feed quality preserver.
背景技术Background technique
目前,在饲料加工的过程中,饲料保质器是改进饲料的调质质量、提高产品品质的新型调质器。At present, in the process of feed processing, the feed conditioner is a new type of conditioner to improve the conditioning quality of feed and product quality.
现有的如公开号为CN202819567U的专利申请文件中提供的一种保质器。包括卧式设置的筒体,筒体一端上方设有进料口,筒体另一端下方设有出料口,所述筒体内配合设有转子,所述转子包括转子轴,转子轴上沿轴向方向依次设置有进料端散料叶片、螺带推进叶片和出料端散料桨叶,所述进料端散料叶片位于进料口下方,出料端散料桨叶位于出料口上方;螺带推进叶片的外周贴靠在筒体内壁设置,螺带推进叶片在转子轴的轴向方向上的投影面积为筒体内腔截面积的20%~60%。该装置配合调质器使用,部分会返混,混合更均匀,停留时间更长,使物料充分熟化。The existing one is provided in the patent application document with the publication number of CN202819567U. It includes a horizontally arranged cylinder, one end of the cylinder is provided with a feed port, the other end of the cylinder is provided with a discharge port, the cylinder is matched with a rotor, the rotor includes a rotor shaft, and the rotor shaft is along the axis. The feeding end bulking blade, the spiral belt propelling blade and the discharging end bulking blade are arranged in turn in the direction, the feeding end bulking blade is located below the feeding port, and the discharging end bulking blade is located at the discharging port Above; the outer circumference of the spiral-belt propulsion blade is arranged against the inner wall of the cylinder, and the projected area of the spiral-belt propulsion blade in the axial direction of the rotor shaft is 20% to 60% of the cross-sectional area of the inner cavity of the cylinder. The device is used in conjunction with the conditioner, and part of it will be back mixed, the mixing is more uniform, the residence time is longer, and the material is fully matured.
上述中的现有技术方案存在以下缺陷:筒体内的保温效果不够理想,保质器内的温度容易受到外界的影响,蒸汽进入保质器以后碰到冷的钢材铁板它将会立即产生冷凝水,水分产生自然物料的含水率会比较高,就会造成温度上不去,较多的水分还会造成环模制粒打滑;内壁和主轴附件的饲料温度差异较大,影响到饲料的升温速度。The above-mentioned prior art scheme has the following defects: the thermal insulation effect in the cylinder is not ideal, the temperature in the quality container is easily affected by the outside world, and the steam will immediately generate condensed water when it encounters a cold steel iron plate after entering the quality container, The moisture content of the natural material will be relatively high, which will cause the temperature to not rise, and more moisture will also cause the ring die pelleting to slip; the temperature difference between the inner wall and the main shaft attachment is large, which affects the heating rate of the feed.
实用新型内容Utility model content
本实用新型的目的是提供一种饲料保质器,具有有效的保温效果,提升饲料的升温速度。The purpose of the utility model is to provide a feed quality preserver, which has an effective heat preservation effect and improves the heating speed of the feed.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种饲料保质器,包括横置的内筒、外筒、设置在外筒两端的进料口和出料口,内筒内转动安装有主轴,主轴上设置有绞龙叶片,绞龙叶片上开设有回流孔,外筒端部设置有驱动主轴转动的驱动机构;内筒和外筒之间设置有夹层,夹层中设置有若干空心的保温套管,保温套管两端连接有空心的连接环,连接环套设在内筒外侧;两处连接环上分别连接有蒸汽进气管和蒸汽出气管;主轴的端部连接有第二进气管并与其导通;主轴设置为空心并在外壁上开设有若干出气孔,出气孔的端部成型有马蹄状的出料缝。A feed quality protector comprises a horizontally arranged inner cylinder, an outer cylinder, a feeding port and a discharging port arranged at both ends of the outer cylinder, a main shaft is rotatably installed in the inner cylinder, the main shaft is provided with auger blades, and the auger blades are provided with There is a return hole, and the end of the outer cylinder is provided with a driving mechanism for driving the rotation of the main shaft; an interlayer is arranged between the inner cylinder and the outer cylinder, and a number of hollow heat preservation sleeves are arranged in the interlayer, and the two ends of the heat preservation sleeve are connected with hollow connecting rings , the connecting ring is sleeved on the outer side of the inner cylinder; the two connecting rings are respectively connected with a steam inlet pipe and a steam outlet pipe; the end of the main shaft is connected with a second air inlet pipe and communicated with it; the main shaft is hollow and is provided on the outer wall. There are several air outlets, and the end of the air outlet is formed with a horseshoe-shaped discharge seam.
通过采用上述技术方案,在内筒和外筒之间增加了保温套管的结构,保温套管两侧的连接环连接的蒸汽进气管和蒸汽出气管分别用于进气和出气,在通入蒸汽之后可以用于提升保温套管的温度,用于进行保温,提升内筒的温度,并减小主轴内通气后主轴和内壁之间的温差;在主轴喷出蒸汽之后,蒸汽不容易出现遇冷导致的冷凝现象;由主轴喷出蒸汽,因为转动时主轴部分受到物料的压力较小,主轴上还设置有出料缝,出气孔内不容易进入物料,蒸汽也可以更好的与物料进行接触。By adopting the above technical solution, the structure of the thermal insulation sleeve is added between the inner cylinder and the outer cylinder, and the steam inlet pipe and the steam outlet pipe connected by the connecting rings on both sides of the thermal insulation sleeve are used for air intake and air outlet respectively. The steam can then be used to increase the temperature of the thermal insulation sleeve for heat preservation, to increase the temperature of the inner cylinder, and to reduce the temperature difference between the main shaft and the inner wall after the main shaft is ventilated; after the main shaft sprays steam, the steam is not easy to encounter. Condensation caused by cold; steam is ejected from the main shaft, because the main shaft part is under less pressure from the material during rotation, and the main shaft is also provided with a discharge slot, it is not easy to enter the material in the air outlet, and the steam can also be better. touch.
本实用新型进一步设置为:出料口下方设置有碎料机构,碎料机构包括碎料箱、通过转轴转动安装在碎料箱内的两处碎料辊以及位于碎料辊下方的搅拌辊,转轴的端部延伸宅碎料箱外并连接有齿轮,两处齿轮啮合设置;碎料箱上安装有驱动电机,驱动电机的输出轴、转轴和搅拌辊的端部均连接有传动轮,传动轮之间连接有传动带;驱动电机通过传动带和传动轮驱动搅拌辊和碎料辊转动。The utility model is further configured as follows: a crushing mechanism is arranged below the discharge port, and the crushing mechanism comprises a crushing box, two crushing rollers installed in the crushing box by rotating a rotating shaft, and a stirring roller located under the crushing roller, The end of the rotating shaft extends out of the house scrap box and is connected with gears, and the two gears are meshed; a drive motor is installed on the scrap box, and the output shaft of the drive motor, the end of the rotating shaft and the stirring roller are all connected with transmission wheels. A transmission belt is connected between the wheels; the driving motor drives the stirring roller and the scrap roller to rotate through the transmission belt and the transmission wheel.
通过采用上述技术方案,增加了碎料结构,在物料从出料口被排出时,进入到了碎料箱中;驱动电机转动时通过传动轮和传动带来驱动碎料辊和搅拌辊转动,两根碎料辊的转动方向相反,在转动时将物料送入到了碎料辊之中进行碎料,之后再通过搅拌辊进行搅拌,碎料辊碎料后的颗粒较小,经过搅拌辊进行一次后可以较为均匀的排放走。By adopting the above technical solution, the structure of scrap is increased. When the material is discharged from the discharge port, it enters the scrap box; when the driving motor rotates, the scrap roller and the stirring roller are driven to rotate by the transmission wheel and the transmission belt. The rotation direction of the crushing roller is opposite. When it rotates, the material is sent into the crushing roller for crushing, and then it is stirred by the stirring roller. It can be discharged more evenly.
本实用新型进一步设置为:出料口底部和碎料箱顶部均设置有安装板,安装板之间通过螺栓和配套的螺母进行连接。The utility model is further configured as follows: the bottom of the discharge port and the top of the broken material box are both provided with mounting plates, and the mounting plates are connected by bolts and matching nuts.
通过采用上述技术方案,增加安装板的结构用于进行出料口和碎料箱之间的连接,碎料箱的安装和拆卸较为方便。By adopting the above technical solution, the structure of the mounting plate is added for the connection between the discharge port and the scrap box, and the installation and disassembly of the scrap box is more convenient.
本实用新型进一步设置为:至少有两处保温套管的外侧设置有电热丝,电热丝的端部连接电源。The utility model is further configured as follows: at least two heat preservation sleeves are provided with electric heating wires on the outer side, and the ends of the electric heating wires are connected to a power source.
通过采用上述技术方案,增加电热丝的结构,在外界温度很低时可以开启电热丝,用于进行加热,提升筒体的温度。By adopting the above technical solution, the structure of the heating wire is increased, and the heating wire can be turned on when the external temperature is very low for heating and increasing the temperature of the cylinder.
本实用新型进一步设置为:保温套管内部设置有倾斜的斜面,斜面的倾斜方向为从蒸汽进气到道蒸汽出气管向下倾斜。The utility model is further configured as follows: an inclined inclined plane is arranged inside the heat preservation sleeve, and the inclined direction of the inclined plane is inclined downward from the steam inlet to the steam outlet pipe.
通过采用上述技术方案,增加的斜面的结构,保温套管内的蒸汽冷凝成水时会通过倾斜的斜面流向蒸汽储水管连接的连接环并被排走。By adopting the above technical solution and the structure of the added inclined surface, when the steam in the thermal insulation casing condenses into water, it will flow to the connecting ring connected to the steam water storage pipe through the inclined inclined surface and be drained away.
本实用新型进一步设置为:出气孔倾斜设置并倾斜的方向为从主轴的轴线到四周向绞龙前进方向倾斜,出气孔和轴线之间的夹角为45到60度。The utility model is further configured as follows: the air outlet holes are arranged obliquely and the inclination direction is inclined from the axis of the main shaft to the periphery to the forward direction of the auger, and the included angle between the air outlet holes and the axis is 45 to 60 degrees.
通过采用上述技术方案,将出气孔倾斜设置,在蒸汽充满主轴之后会通过出气孔排出,蒸汽排出时会在一定程度上起到推动物料前进的效果。By adopting the above technical solution, the air outlet holes are arranged obliquely, and after the steam is filled with the main shaft, it will be discharged through the air outlet holes, and when the steam is discharged, it will have the effect of pushing the material forward to a certain extent.
本实用新型进一步设置为:主轴上设置有若干搅拌杆,搅拌杆设置为空心并与主轴内部导通。The utility model is further configured as follows: a plurality of stirring rods are arranged on the main shaft, and the stirring rods are hollow and communicate with the inside of the main shaft.
通过采用上述技术方案,使用了搅拌杆的结构,在主轴转动时,会带动搅拌杆进行转动,搅拌杆在转动的过程中对物料进行搅拌,搅拌杆空心并且和主轴连通,蒸汽会进入到搅拌杆中,可以加热物料。By adopting the above technical solution, the structure of the stirring rod is used. When the main shaft rotates, the stirring rod will be driven to rotate, and the stirring rod will stir the material during the rotation. The stirring rod is hollow and communicated with the main shaft, and the steam will enter the stirring rod. In the rod, the material can be heated.
本实用新型进一步设置为:蒸汽进气管、蒸汽出气管和第二进气管上均设置有阀门。The utility model is further provided that: the steam inlet pipe, the steam outlet pipe and the second inlet pipe are all provided with valves.
通过采用上述技术方案,使用了阀门的结构,可以根据需要对各个管道的开启、关闭和流量进行调节。By adopting the above technical solution, the valve structure is used, and the opening, closing and flow of each pipeline can be adjusted as required.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1.使用了保温套管的结构,在保温套管内通入蒸汽用于进行保温,减少了内筒内通入蒸汽后出现的蒸汽液化现象;通过向主轴内通入蒸汽,蒸汽喷出后可以更好地与物料进行接触;1. The structure of the heat preservation sleeve is used, and steam is introduced into the heat preservation sleeve for heat preservation, which reduces the phenomenon of steam liquefaction after steam is introduced into the inner cylinder; Better contact with the material;
2.增加了碎料箱的结构与出料口进行连接,在从出料口出料后会进入到碎料箱中进行破碎和搅拌,将颗粒较大的块状物料颗粒变小,方便后续的作业。2. The structure of the broken material box is added to connect with the discharge port. After the material is discharged from the discharge port, it will enter the broken material box for crushing and stirring, so that the larger particles of the block material become smaller, which is convenient for the follow-up. 's work.
附图说明Description of drawings
图1是本实用新型的主体结构示意图;Fig. 1 is the main structure schematic diagram of the present utility model;
图2是本实用新型中筒体结构内部示意图;Fig. 2 is the internal schematic diagram of the cylinder structure in the present utility model;
图3是本实用新型中主轴结构内部示意图;Fig. 3 is the internal schematic diagram of the main shaft structure in the present utility model;
图4是本实用新型中碎料箱结构示意图;Fig. 4 is the structural schematic diagram of the broken material box in the present utility model;
图5是本实用新型中碎料箱结构内部示意图。Figure 5 is a schematic diagram of the structure of the interior of the scrap box in the present invention.
附图标记:1、内筒;2、外筒;3、保温管;31、连接环;32、蒸汽进气管;33、蒸汽出气管;4、电热丝;5、主轴;50、第二进气管;51、出气孔;52、出料缝;53、搅拌杆;6、绞龙叶片;61、回流孔;7、碎料箱;71、碎料辊;72、搅拌辊;73、齿轮;74、传动轮;75、驱动电机;76、安装板。Reference numerals: 1, inner cylinder; 2, outer cylinder; 3, insulation pipe; 31, connecting ring; 32, steam inlet pipe; 33, steam outlet pipe; 4, electric heating wire; 5, main shaft; 50, second inlet Air pipe; 51, air outlet; 52, discharge slot; 53, stirring rod; 6, auger blade; 61, return hole; 7, scrap box; 71, scrap roller; 72, stirring roller; 73, gear; 74. Transmission wheel; 75. Drive motor; 76. Mounting plate.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种饲料保质器,包括有筒体,筒体包括横置的内筒1和套设在内筒1之外的外筒2,在外筒2两端固接有进料口和出料口,出料口和进料口均和内筒1连通,方便进行进料和出料。在出料口处安装有碎料机构,在出料之后可以进行一定程度的碎料,使得排出的饲料颗粒较小。Referring to FIG. 1 , it is a feed quality protector disclosed by the utility model, which includes a cylindrical body. The cylindrical body includes a horizontally arranged
参照图1、图2,内筒1和外筒2之间设置夹层,夹层内安装有保温套管,保温套管的长度方向与内筒1、外筒2的长度方向相同,保温套管的两端连接有空心的连接环31并与连接环31内部导通。在两处连接环31上分别连接有蒸汽进气管32和蒸汽出气管33,分别用于送入或者排出蒸汽。蒸汽进气管32位于内筒1上方,蒸汽出气管33位于内筒1的下方。Referring to Figure 1 and Figure 2, an interlayer is provided between the
参照图,1、图2,在内筒1内转动安装有主轴5,外筒2上安装有驱动主轴5沿着主轴5轴线转动的驱动装置,主轴5上安装有绞龙叶片6,绞龙叶片6上开设有回流孔61,在绞龙推动物料前进的同时会有部分物料产生回流。主轴5空心设置,在筒体的一端安装有第二进气管50,外筒2和内筒1的端部开设通孔,主轴5和第二进气管50的端部均位于通孔内并进行导通,第二进气管50、蒸汽进气管32和蒸汽出气管33上均安装有阀门。蒸汽进气管32将蒸汽通入到保温套管中之后可以对内筒1的的外壁进行保温效果。保温套管内内筒1外侧成圆形阵列排布,至少在两处保温套管的外侧安装有电热丝4,连接两端的电源后使用电热丝4可以进行加热,在外界温度过低时和保温套管配合使得保温效果更佳。保温套管内部设置有倾斜的斜面,斜面的倾斜方向为从蒸汽进气管32到蒸汽出气管33向下倾斜,在使用时保温套管内部冷凝的水流会沿着倾斜的斜面排走。Referring to Figures 1 and 2, a
参照图2、图3,在主轴5上开设有倾斜的出气孔51,出气孔51的倾斜方向为从主轴5的轴线到四周向出料口的方向倾斜。在向主轴5中通入蒸汽时会通过出料口排出,蒸汽与内筒1中的物料进行混合,蒸汽排出时会在一定程度上推动物料向出料口的方向前进,在出气孔51的端部成型有马蹄状的出料缝52,物料不易进入出气孔51中。出料孔和主轴5的轴线之间的夹角在45度到60度之间。在主轴5上成型有多处搅拌杆53,搅拌杆53空心设置并与主轴5的内部导通,在主轴5内通入蒸汽后,蒸汽会进入到搅拌杆53中,搅拌杆53的温度升高,在进行物料搅拌的同时还可以对进行加热作业。Referring to FIGS. 2 and 3 , the
碎料机构包括有碎料箱7和转动安装在碎料箱7中的两处碎料辊71,碎料辊71通过转轴转动安装在碎料箱7上,转动的端部连接有齿轮73,两处齿轮73相互啮合。碎料箱7一侧安装有驱动电机75。碎料箱7内还转动安装有搅拌辊72,搅拌辊72位于碎料辊71下方并且和碎料辊71平行。驱动电机75的输出轴和转轴的端部均连接有传动轮74,搅拌辊72的端部亦连接有传动轮74,传动轮74之间通过皮带连接,驱动电机75工作时会驱动搅拌辊72和碎料辊71进行转动。碎料箱7顶部和出料口下方均固接有安装板76,安装板76之间通过螺栓和螺母进行连接。The crushing mechanism includes a crushing
本实施例的实施原理为:通过蒸汽进气管32向保温管3内通入蒸汽,在通入蒸汽之后可以用于提升内筒1的温度,起到了保温效果。减小主轴5内通气后主轴5和内壁之间的温差,在主轴5喷出蒸汽之后,蒸汽不容易出现遇冷导致的冷凝现象。由主轴5喷出蒸汽,因为转动时主轴5部分受到物料的压力较小,主轴5上还设置有出料缝52,出气孔51内不容易进入物料,蒸汽也可以更好的与物料进行接触。The implementation principle of this embodiment is as follows: steam is introduced into the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
Claims (8)
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| CN112316463A (en) * | 2021-01-05 | 2021-02-05 | 蓬莱禄昊化工机械有限公司 | Energy-concerving and environment-protective type high temperature stills for chemical industry |
| CN120365106A (en) * | 2025-05-26 | 2025-07-25 | 宁波锐焱智能科技有限公司 | Industrial fertilizer fermenting installation with turn function |
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| CN112316463A (en) * | 2021-01-05 | 2021-02-05 | 蓬莱禄昊化工机械有限公司 | Energy-concerving and environment-protective type high temperature stills for chemical industry |
| CN120365106A (en) * | 2025-05-26 | 2025-07-25 | 宁波锐焱智能科技有限公司 | Industrial fertilizer fermenting installation with turn function |
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