CN210081663U - Automatic turnover device for machining shell workpiece - Google Patents
Automatic turnover device for machining shell workpiece Download PDFInfo
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- CN210081663U CN210081663U CN201920737728.0U CN201920737728U CN210081663U CN 210081663 U CN210081663 U CN 210081663U CN 201920737728 U CN201920737728 U CN 201920737728U CN 210081663 U CN210081663 U CN 210081663U
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- lifting
- positioning
- turnover
- processing according
- automatic turnover
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- 230000007306 turnover Effects 0.000 title claims abstract description 34
- 238000003754 machining Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000007514 turning Methods 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 11
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 240000004282 Grewia occidentalis Species 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of shell workpiece processing, in particular to an automatic turnover device for processing shell workpieces, which comprises a base, a turnover bracket, a lifting device, a positioning device, a clamping mechanism, a turnover shaft, a swing oil cylinder, an anti-false induction locking device and a PLC control system, wherein the lifting device and the positioning device are arranged on the base, the positioning device is arranged and fixed right above the lifting device, the bases on the two sides of the lifting device and the positioning device are respectively connected with a turnover bracket, the two outer sides of the clamping mechanism are respectively connected on the turnover brackets on the two sides through a turnover shaft, one turnover shaft is connected with the swing oil cylinder, the anti-false induction locking device is arranged at the upper ends of the turnover brackets on the two sides, the PLC control system controls the turnover device to execute according to a prescribed program, the utility model realizes the rapid turnover of shell workpieces, a large amount of manpower and material resources are saved, the workpiece and manual damage are avoided, and the machining efficiency of the shell workpiece is improved.
Description
Technical Field
The utility model relates to a casing work piece processing technology field, in particular to automatic turning device is used in casing work piece processing.
Background
The shell is an important part in the road roller, a through hole is not formed in the center of the shell, and the shell has the structural characteristic of a deeper and larger basin-shaped flange, the diameter of the flange of the workpiece is phi 800mm, the thickness of the flange is 30mm, the depth is 500-800 mm, and the weight is 100-300 Kg.
Both sides of the shell workpiece need to be processed in the processing process, so that the shell workpiece needs to be turned over in the midway. The work of this kind of station transform usually must rely on manpower and crane in the processing production at present, and the operation degree of difficulty is big in the upset operation in-process, and consuming time is long and operation security is low, causes the damage problem of work piece and workman easily.
Disclosure of Invention
An object of the utility model is to the not enough of prior art problem, provide automatic turning device is used in processing of casing work piece, solved among the prior art casing work piece be difficult to the technical problem of turn-over in the course of working, realized the quick automatic upset of casing work piece, saved a large amount of manpowers and material resources, avoided work piece and artificial damage, improved the machining efficiency of casing work piece.
In order to achieve the above object, the utility model provides a following technical scheme:
automatic turning device is used in processing of casing work piece includes: base, upset support, elevating gear, positioner, clamping mechanism, trip shaft, swing hydro-cylinder, prevent mistake response blocking device and PLC control system, install elevating gear and positioner on the base, the positioner installation is fixed directly over elevating gear, the base of elevating gear and positioner both sides respectively is connected with an upset support, two outsides of clamping mechanism respectively connect on the upset support of both sides through a trip shaft to a trip shaft wherein links to each other with the swing hydro-cylinder, prevent mistake response blocking device and install the upper end at both sides upset support, PLC control system control turning device is according to the program execution of regulation.
Further, the lifting device includes: a lifting oil cylinder and a lifting guide pillar.
Further, the positioning device comprises: locating plate and locating piece.
Further, the clamping mechanism includes: clamping block, clamping guide pillar, clamping cylinder.
Furthermore, the anti-false induction locking device consists of a grating sensor and an electric locking device.
Furthermore, the lifting pedestal is fixedly arranged in the middle of the base, the lifting oil cylinder is fixedly arranged in the center of the lifting pedestal, and the lifting guide columns are uniformly distributed on the four-corner edges of the lifting pedestal.
Furthermore, the positioning blocks are fixedly arranged on the positioning plate and are uniformly distributed on the four-corner edges of the positioning plate.
Furthermore, the positioning block is used for supporting and fixing the shell workpiece, and the positioning plate is not in contact with the shell workpiece.
Furthermore, the swing oil cylinder adopts a single-blade swing hydraulic cylinder.
Furthermore, a nylon cushion block is embedded on the positioning block.
Furthermore, a nylon cushion block is embedded in the clamping block.
The beneficial effect of adopting above technical scheme is:
the utility model discloses a positioner is fixed with the casing work piece, then rise the casing work piece appointed height through elevating gear together with positioner, both sides clamping mechanism presss from both sides the casing work piece tightly, elevating gear falls back with positioner is automatic, swing cylinder drive trip shaft is automatic with casing work piece upset 180 o, the back of targetting in place overturns, elevating gear rises together with positioner, the work piece is well positioned, clamping device loosens, the hoist and mount work piece carries out one manufacturing procedure down, the quick automatic upset of casing work piece has been realized, work piece and artificial damage have been avoided, the machining efficiency of casing work piece has been improved.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic perspective view of the present invention.
The device comprises a base 1, a turnover support 2, a lifting device 3, a lifting pedestal 31, a lifting oil cylinder 32, a lifting guide column 33, a positioning device 4, a positioning plate 41, a positioning block 42, a positioning block 5, a clamping mechanism 51, a clamping block 52, a clamping guide column 53, a clamping oil cylinder 6, a turnover shaft 7, a swing oil cylinder 8, a shell workpiece 9 and an anti-misoperation induction locking device.
Detailed Description
The following describes in detail a preferred embodiment of the automatic turnover device for machining a housing workpiece according to the present invention with reference to the accompanying drawings.
As shown in fig. 1, the automatic turnover device for processing a shell workpiece comprises a base 1, a turnover support 2, a lifting device 3, a positioning device 4, a clamping mechanism 5, a turnover shaft 6, a swing oil cylinder 7, an anti-error induction locking device 9 and a PLC control system, wherein the lifting device 3 and the positioning device 4 are installed on the base 1, the positioning device 4 is installed and fixed right above the lifting device 3, the base 1 on both sides of the lifting device 3 and the positioning device 4 are respectively connected with one turnover support 2, two outer sides of the clamping mechanism 5 are respectively connected to the turnover supports 2 on both sides through one turnover shaft 6, one turnover shaft 6 is connected with the swing oil cylinder 7, the lifting pedestal 31 is installed and fixed in the middle of the base 1, the lifting oil cylinder 32 is installed and fixed in the center of the lifting pedestal 31, and the lifting guide columns 33 are uniformly distributed at four corners of the lifting pedestal 31, the positioning blocks 42 are fixedly mounted on the positioning plate 41 and are uniformly distributed on four corner edges of the positioning plate 41. The anti-misoperation induction locking device 9 is installed at the upper ends of the two side overturning supports 2, the anti-misoperation induction locking device 9 is composed of a grating sensor and an electric locking device, the swinging oil cylinder 7 adopts a single-blade swinging hydraulic cylinder, and the PLC control system controls the overturning device to execute according to a specified program.
As shown in FIG. 1, the flange diameter of the housing workpiece 8 is 800mm, the flange thickness is 30mm, the height is 600mm, and the weight is 200 kg.
The shell workpiece 8 is hoisted on a positioning block 42 arranged in a positioning device 4, after the height of a lifting device 3 is adjusted, an operation button is pressed, a clamping mechanism 5 starts to work, clamping oil cylinders 53 on two sides work, a clamping block 51 clamps the shell workpiece 8 along a clamping guide post 52, a lifting oil cylinder 32 works, the lifting device 3 and the positioning device 4 descend along a lifting guide post 33 to open and turn the shell workpiece 8, a swing oil cylinder 7 drives a turning shaft 6 to turn the shell workpiece 8 by 180 degrees, after the shell workpiece is turned in place, the lifting device 3 and the positioning device 4 ascend, after the shell workpiece 8 is positioned, the clamping mechanism 5 returns to release, the shell workpiece 8 is hoisted to the next process, and a PLC control system automatically executes according to the operation program specified above.
The utility model is provided with the anti-false induction locking device 9 at the upper end of the turning support 2 at the two sides, when the shell workpiece 8 is hoisted to the positioning device 4, the grating sensor detects that the hoisting rope is still, and the electric locking device controls the swing oil cylinder 7 not to turn; when the grating sensor detects that no hook exists or a person is in an operation area, the swing oil cylinder 7 drives the turnover shaft 6 and drives the shell workpiece 8 to turn over. When the lifting device 3 and the positioning device 4 are lifted when the lifting device is turned 180 degrees in place, the grating sensor cannot detect the lifting hook, and the clamping oil cylinder 53 is not loosened; when the grating sensor detects the hook, the clamping cylinder 53 is released to lift the workpiece.
When turning the shell workpiece 8 by 90 degrees, the lifting device 3 does not lift together with the positioning device 4, when the grating sensor detects the lifting hook, whether the lifting hook is tightly hung needs to be manually confirmed, the confirming button is pressed down, the clamping oil cylinder 53 is loosened, and the workpiece can be manually hung out.
The utility model discloses an adjustment elevating gear 3 can satisfy the processing upset of many varieties work piece together with positioner 4's height.
The utility model discloses an it has the nylon cushion to inlay on locating piece 42 and the tight piece 51 of clamp, prevents to damage casing work piece 8 at the upset in-process.
The utility model discloses a quick automatic upset of casing work piece 8 has avoided work piece and workman's damage, has improved casing work piece 8's machining efficiency.
The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept, and these all fall into the protection scope of the present invention.
Claims (9)
1. Automatic turning device is used in processing of casing work piece, its characterized in that: comprises a base (1), a turning support (2), a lifting device (3), a positioning device (4), a clamping mechanism (5), turning shafts (6), a swinging oil cylinder (7), an anti-misoperation induction locking device (9) and a PLC control system, wherein the base (1) is provided with the lifting device (3) and the positioning device (4), the positioning device (4) is fixedly arranged right above the lifting device (3), the bases (1) at two sides of the lifting device (3) and the positioning device (4) are respectively connected with one turning support (2), two outer sides of the clamping mechanism (5) are respectively connected on the turning supports (2) at two sides through one turning shaft (6), one turning shaft (6) is connected with the swinging oil cylinder (7), the anti-misoperation induction locking device (9) is arranged at the upper ends of the turning supports (2) at two sides, and the PLC control system controls the turnover device to execute according to a specified program.
2. The automatic turnover device for housing workpiece processing according to claim 1, characterized in that: the lifting device (3) comprises: an elevating pedestal (31), an elevating cylinder (32) and an elevating guide post (33).
3. The automatic turnover device for housing workpiece processing according to claim 1, characterized in that: the positioning device (4) comprises: a positioning plate (41) and a positioning block (42).
4. The automatic turnover device for housing workpiece processing according to claim 1, characterized in that: the clamping mechanism (5) comprises: the clamping device comprises a clamping block (51), a clamping guide column (52) and a clamping oil cylinder (53).
5. The automatic turnover device for housing workpiece processing according to claim 1, characterized in that: the anti-false induction locking device (9) is composed of a grating sensor and an electric locking device.
6. The automatic turnover device for housing workpiece processing according to claim 2, characterized in that: the lifting pedestal (31) is fixedly arranged in the middle of the base (1), the lifting oil cylinder (32) is fixedly arranged in the center of the lifting pedestal (31), and the lifting guide columns (33) are uniformly distributed on four corner edges of the lifting pedestal (31).
7. The automatic turnover device for housing workpiece processing according to claim 3, characterized in that: the positioning blocks (42) are fixedly arranged on the positioning plate (41) and are uniformly distributed on four corner edges of the positioning plate (41).
8. The automatic turnover device for housing workpiece processing according to claim 3, characterized in that: and a nylon cushion block is embedded on the positioning block (42).
9. The automatic turnover device for housing workpiece processing according to claim 4, characterized in that: and a nylon cushion block is embedded in the clamping block (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920737728.0U CN210081663U (en) | 2019-05-22 | 2019-05-22 | Automatic turnover device for machining shell workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920737728.0U CN210081663U (en) | 2019-05-22 | 2019-05-22 | Automatic turnover device for machining shell workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210081663U true CN210081663U (en) | 2020-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920737728.0U Active CN210081663U (en) | 2019-05-22 | 2019-05-22 | Automatic turnover device for machining shell workpiece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210081663U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053004A (en) * | 2019-05-22 | 2019-07-26 | 溧阳市联华机械制造有限公司 | Automatic turning device is used in shell workpiece processing |
-
2019
- 2019-05-22 CN CN201920737728.0U patent/CN210081663U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053004A (en) * | 2019-05-22 | 2019-07-26 | 溧阳市联华机械制造有限公司 | Automatic turning device is used in shell workpiece processing |
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