CN210856445U - A kind of carding and impurity removing equipment for carding process - Google Patents
A kind of carding and impurity removing equipment for carding process Download PDFInfo
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- CN210856445U CN210856445U CN201921283572.XU CN201921283572U CN210856445U CN 210856445 U CN210856445 U CN 210856445U CN 201921283572 U CN201921283572 U CN 201921283572U CN 210856445 U CN210856445 U CN 210856445U
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Abstract
Description
技术领域technical field
本实用新型涉及纺织机械技术领域,具体为一种梳棉工序用分梳除杂设备。The utility model relates to the technical field of textile machinery, in particular to a carding and impurity removing device for a carding process.
背景技术Background technique
梳棉工序是加工棉纤维和化学纤维中的重要工序,按照纺纱工艺流程,梳棉是一道重要的工序。梳棉的前道工序是开清棉联合机,后道工序是并条机(普梳工艺流程)或条卷机(精梳工艺流程)。然而现有的梳除装置在进行梳棉时,不能很好得使纤维展开,从而导致纤维中包裹的杂质难以清除。所以,亟需一种新型的梳棉工序用分梳除杂设备解决上述问题。Carding process is an important process in the processing of cotton fibers and chemical fibers. According to the spinning process, carding is an important process. The front process of carding is the opening and cleaning combined machine, and the latter process is the drawing frame (carding process) or the sliver coiler (combing process). However, when the existing carding device is used for carding, the fibers cannot be spread out well, so that the impurities wrapped in the fibers are difficult to remove. Therefore, a new type of carding and impurity removal equipment for carding process is urgently needed to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种梳棉工序用分梳除杂设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a carding and impurity removal device for a carding process, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种梳棉工序用分梳除杂设备,包括箱体,所述箱体内部的右侧设置安装有梳棉机构,箱体的右侧壁上设置安装有进料斗,所述梳棉机构包括大梳棉辊和小梳棉辊,所述大梳棉辊和小梳棉辊的圆周外表面上设置有若干大钢针,大梳棉辊与小梳棉辊之间设置安装有传动机构,大梳棉辊的左侧设置安装有输送网,所述输送网的外表面上设置有若干小钢针,所述输送网的下方设置安装有振动机构,输送网的下方还设置安装有除尘机构。A carding and impurity removal device for a carding process, comprising a box body, a carding mechanism is installed on the right side of the box body, a feeding hopper is installed on the right side wall of the box body, and the carding mechanism is installed Including a large carding roller and a small carding roller, the outer surfaces of the large carding roller and the small carding roller are provided with a number of large steel needles, and a transmission mechanism is installed between the large carding roller and the small carding roller. , the left side of the large carding roller is provided with a conveying net, the outer surface of the conveying net is provided with a number of small steel needles, a vibration mechanism is installed below the conveying net, and a dust removal device is also installed below the conveying net mechanism.
优选的,所述传动机构包括大轮盘和小轮盘,大轮盘与小轮盘通过皮带传动连接,所述箱体的内部固定安装有一组安装板,所述大梳棉辊和小梳棉辊转动安装在安装板上,所述小轮盘固定安装在大梳棉辊的转轴上,所述大轮盘固定安装在小梳棉辊的转轴上,安装有大梳棉辊的安装板上设置安装有一对调节轮盘,所述调节轮盘通过皮带与小轮盘和大轮盘传动连接。Preferably, the transmission mechanism includes a large wheel disc and a small wheel disc, the large wheel disc and the small wheel disc are connected through a belt drive, a set of mounting plates are fixedly installed inside the box body, the large carding roller and the small carding roller are The cotton roller is rotatably installed on the mounting plate, the small wheel disc is fixedly installed on the rotating shaft of the large carding roller, the large wheel is fixedly installed on the rotating shaft of the small carding roller, and the mounting plate of the large carding roller is installed A pair of adjusting wheel discs are arranged and installed on the upper part, and the adjusting wheel discs are connected with the small wheel disc and the large wheel disc in a driving manner through a belt.
优选的,安装有大梳棉辊的安装板上固定连接有支撑杆,所述支撑杆的末端固定连接有若干拨棉片,所述拨棉片抵在大梳棉辊的圆周外表面上。Preferably, a support rod is fixedly connected to the mounting plate on which the large carding roller is installed, and the ends of the support rod are fixedly connected with a plurality of plucking pieces, and the plucking pieces are abutted on the outer circumferential surface of the large carding roll.
优选的,所述拨棉片的左侧转动安装有压料辊。Preferably, a pressing roller is rotatably installed on the left side of the plucking sheet.
优选的,所述除尘机构包括集尘罩,所述集尘罩通过管道与固定安装在箱体下端面上吸尘风机相连接。Preferably, the dust-removing mechanism includes a dust-collecting hood, and the dust-collecting hood is connected to a dust-absorbing fan fixedly installed on the lower end face of the box body through a pipeline.
优选的,所述振动机构包括一组凸轮,所述凸轮的圆周外表面抵在输送网的下端面上。Preferably, the vibrating mechanism includes a set of cams, and the outer circumferential surface of the cams abuts on the lower end surface of the conveying net.
与现有技术相比,本实用新型的有益效果是:本实用新型中,原料从进料斗投入箱体中,在梳棉机构的作用下原料被梳理成纤维状,大轮盘和小轮盘在转动的过程中存在转速差,大轮盘的转速超过小轮盘,使得大轮盘在将小轮盘上的原料剥离的同时将原料拉成纤维状;而后,梳理后的原料进入输送网中,输送网带动原料移动,移动的过程中,振动机构将原料中的杂质振落;然后除尘机构将振落的杂质清除;大钢针和小钢针用于提高对原料的附着力。拨棉片将大梳棉辊上的原料剥离。压料辊使拨棉片剥离的原料附着到输料网上。本实用新型是一种结构简单,造价低廉,除杂效果好、效率高的梳棉工序用分梳除杂设备。Compared with the prior art, the beneficial effects of the present utility model are: in the present utility model, the raw materials are put into the box from the feeding hopper, and the raw materials are combed into fibers under the action of the carding mechanism, and the large wheel disc and the small wheel are combed into fibers. There is a difference in rotational speed during the rotation of the disc, and the rotational speed of the large roulette exceeds that of the small roulette, so that the large roulette pulls the raw material into fibers while peeling off the raw material on the small roulette; In the net, the conveying net drives the raw material to move. During the movement, the vibration mechanism shakes off the impurities in the raw material; then the dust removal mechanism removes the shaken-off impurities; the large steel needle and the small steel needle are used to improve the adhesion to the raw material. The plucking blade peels off the raw material on the large carding roller. The nip roller makes the raw material peeled off by the cotton pad attached to the feeding net. The utility model is a carding and impurity removing device for a carding process with simple structure, low cost, good impurity removing effect and high efficiency.
附图说明Description of drawings
图1为一种梳棉工序用分梳除杂设备的结构示意图;Fig. 1 is a kind of structural representation of carding and impurity removal equipment for carding process;
图2为图1中K处的局部结构示意图;Fig. 2 is the partial structure schematic diagram of K place in Fig. 1;
图3为一种梳棉工序用分梳除杂设备中输送网的结构示意图。Figure 3 is a schematic structural diagram of a conveying net in a carding and impurity removing device used in a carding process.
图中:1-箱体,2-进料斗,3-梳棉机构,4-大梳棉辊,5-小梳棉辊,6-大钢针,7-安装板,8-传动机构,9-小轮盘,10-调节轮盘,11-大轮盘,12-除尘机构,13-集尘罩,14-吸尘风机,15-振动机构,16-凸轮,17-输送网,18-小钢针,19-压料辊,20-拨棉片。In the picture: 1-box, 2-feed hopper, 3-carding mechanism, 4-large carding roller, 5-small carding roller, 6-large steel needle, 7-installation plate, 8-transmission mechanism, 9- Small wheel, 10- Adjustment wheel, 11- Large wheel, 12- Dust removal mechanism, 13- Dust cover, 14- Dust suction fan, 15- Vibration mechanism, 16- Cam, 17- Conveying net, 18 -Small steel needle, 19- nip roller, 20- cotton pad.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~3,本实用新型提供一种技术方案:一种梳棉工序用分梳除杂设备,包括箱体1,所述箱体1内部的右侧设置安装有梳棉机构3,箱体1的右侧壁上设置安装有进料斗2,所述梳棉机构3包括大梳棉辊4和小梳棉辊5,所述大梳棉辊4和小梳棉辊5的圆周外表面上设置有若干大钢针6,大梳棉辊4与小梳棉辊5之间设置安装有传动机构8,大梳棉辊4的左侧设置安装有输送网17,所述输送网17的外表面上设置有若干小钢针18,所述输送网17的下方设置安装有振动机构15,输送网17的下方还设置安装有除尘机构12。Please refer to FIGS. 1 to 3, the present utility model provides a technical solution: a carding and impurity removal device for a carding process, comprising a
工作过程中,原料从进料斗2投入箱体1中,在梳棉机构3的作用下原料被梳理成纤维状,大轮盘11和小轮盘9在转动的过程中存在转速差,大轮盘11的转速超过小轮盘9,使得大轮盘11在将小轮盘9上的原料剥离的同时将原料拉成纤维状;而后,梳理后的原料进入输送网17中,输送网17带动原料移动,移动的过程中,振动机构15将原料中的杂质振落;然后除尘机构12将振落的杂质清除;大钢针6和小钢针18用于提高对原料的附着力。During the working process, the raw materials are put into the
可优选地,所述传动机构8包括大轮盘11和小轮盘9,大轮盘11与小轮盘9通过皮带传动连接,所述箱体1的内部固定安装有一组安装板7,所述大梳棉辊4和小梳棉辊5转动安装在安装板7上,所述小轮盘9固定安装在大梳棉辊4的转轴上,所述大轮盘11固定安装在小梳棉辊5的转轴上,安装有大梳棉辊4的安装板7上设置安装有一对调节轮盘10,所述调节轮盘10通过皮带与小轮盘9和大轮盘11传动连接。Preferably, the
传动机构8用于调整大轮盘11和小轮盘9的转向,使其逆向转动。The
可优选地,安装有大梳棉辊4的安装板7上固定连接有支撑杆,所述支撑杆的末端固定连接有若干拨棉片20,所述拨棉片20抵在大梳棉辊4的圆周外表面上。Preferably, a support rod is fixedly connected to the mounting plate 7 on which the
拨棉片20用于将大梳棉辊4上的原料剥离。The
可优选地,所述拨棉片20的左侧转动安装有压料辊19。Preferably, a
压料辊19使拨棉片20剥离的原料附着到输料网17上。The
可优选地,所述除尘机构12包括集尘罩13,所述集尘罩13通过管道与固定安装在箱体1下端面上吸尘风机14相连接。Preferably, the
吸尘风机14将振落的杂质吸除。The
可优选地,所述振动机构15包括一组凸轮16,所述凸轮16的圆周外表面抵在输送网17的下端面上。Preferably, the
凸轮16在输送网17输料的过程中保持转动,使输送网17频繁振动。The
本实用新型的工作原理是:本实用新型是一种梳棉工序用分梳除杂设备,工作过程中,原料从进料斗2投入箱体1中,在梳棉机构3的作用下原料被梳理成纤维状,大轮盘11和小轮盘9在转动的过程中存在转速差,大轮盘11的转速超过小轮盘9,使得大轮盘11在将小轮盘9上的原料剥离的同时将原料拉成纤维状;而后,梳理后的原料进入输送网17中,输送网17带动原料移动,移动的过程中,振动机构15将原料中的杂质振落;然后除尘机构12将振落的杂质清除;大钢针6和小钢针18用于提高对原料的附着力。传动机构8用于调整大轮盘11和小轮盘9的转向,使其逆向转动。拨棉片20用于将大梳棉辊4上的原料剥离。压料辊19使拨棉片20剥离的原料附着到输料网17上。吸尘风机14将振落的杂质吸除。凸轮16在输送网17输料的过程中保持转动,使输送网17频繁振动。The working principle of the utility model is as follows: the utility model is a carding and impurity removal device for the carding process. During the working process, the raw materials are put into the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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