CN210856478U - Nylon spinning machine with emergency switch - Google Patents
Nylon spinning machine with emergency switch Download PDFInfo
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- CN210856478U CN210856478U CN201921695956.2U CN201921695956U CN210856478U CN 210856478 U CN210856478 U CN 210856478U CN 201921695956 U CN201921695956 U CN 201921695956U CN 210856478 U CN210856478 U CN 210856478U
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- 238000009987 spinning Methods 0.000 title claims abstract description 47
- 239000004677 Nylon Substances 0.000 title claims abstract description 35
- 229920001778 nylon Polymers 0.000 title claims abstract description 35
- 239000004952 Polyamide Substances 0.000 claims 4
- 229920002647 polyamide Polymers 0.000 claims 4
- 239000000835 fiber Substances 0.000 claims 1
- 230000006378 damage Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
本实用新型公开了一种带有紧急开关的锦纶纺丝机,包括纺丝机本体和PLC控制器,所述纺丝机本体一侧镶嵌有PLC控制器,且PLC控制器表面镶嵌有紧急开关,所述紧急开关一侧位于PLC控制器表面镶嵌有开关,且紧急开关输出端与PLC控制器输入端电性连接。本实用新型中,采用了紧急开关和红外人体感应器,紧急开关输出端与PLC控制器输入端电性连接,当突发事件发生时,按下紧急开关,PLC控制器控制伺服电机停止工作,并使伺服电机内部的制动器抱死,使整个设备停运,防止突发事件发生时,操作人员由于对机器本身不熟悉而导致的处理缓慢,同时也不用拔掉插头迫使机器停运,防止了电流瞬间停止而损伤机器,保护了机器,减少了经济损失。
The utility model discloses a nylon spinning machine with an emergency switch, including a spinning machine body and a PLC controller, wherein one side of the spinning machine body is inlaid with a PLC controller, and the surface of the PLC controller is inlaid with an emergency switch, one side of the emergency switch is located on the surface of the PLC controller and is inlaid with a switch, and the output end of the emergency switch is electrically connected to the input end of the PLC controller. In the utility model, an emergency switch and an infrared human body sensor are adopted, and the output end of the emergency switch is electrically connected to the input end of the PLC controller. When an emergency occurs, the emergency switch is pressed, and the PLC controller controls the servo motor to stop working, and the brake inside the servo motor is locked, so that the entire equipment is shut down, so as to prevent the operator from handling slowly due to unfamiliarity with the machine itself when an emergency occurs, and at the same time, there is no need to unplug the plug to force the machine to stop operating, so as to prevent the current from stopping instantly and damaging the machine, thereby protecting the machine and reducing economic losses.
Description
技术领域technical field
本实用新型涉及锦纶纺丝机技术领域,尤其涉及一种带有紧急开关的锦纶纺丝机。The utility model relates to the technical field of nylon spinning machines, in particular to a nylon spinning machine with an emergency switch.
背景技术Background technique
锦纶,就是尼龙,尼龙是美国杰出的科学家卡罗瑟斯及其领导下的一个科研小组研制出来的,是世界上出现的第一种合成纤维,尼龙的出现使纺织品的面貌焕然一新,它的合成是合成纤维工业的重大突破,同时也是高分子化学的一个非常重要里程碑。Nylon is nylon. Nylon was developed by the outstanding American scientist Carothers and a scientific research group under his leadership. It is the first synthetic fiber that appeared in the world. The appearance of nylon has brought a new look to textiles. It is a major breakthrough in the synthetic fiber industry and a very important milestone in polymer chemistry.
现阶段的尼龙纺纱机关机程序较为繁琐,当发生紧急情况时,需要较长时间关机,若拔掉插座进行强行关闭机器,则会导致机器受损,给企业造成不必要的经济损失,有些工人操作流程不熟,有时会将手伸入正在运行的机器中,导致受伤和机器损坏,同时在机器骤停时,锦纶丝会瞬间拉紧变形,若不及时进行泄力,锦纶丝就会断裂,给生产造成不必要的麻烦,针对上述情况,特提出一种带有紧急开关的锦纶纺丝机。At this stage, the shut-down procedure of nylon spinning is relatively cumbersome. When an emergency occurs, it takes a long time to shut down the machine. If the machine is forcibly shut down by unplugging the socket, it will cause damage to the machine and cause unnecessary economic losses to the enterprise. The workers are unfamiliar with the operating procedures, and sometimes put their hands into the running machine, causing injury and damage to the machine. At the same time, when the machine suddenly stops, the nylon yarn will be instantly stretched and deformed. If the force is not released in time, the nylon yarn will be damaged. Breaking will cause unnecessary trouble to production. In view of the above situation, a nylon spinning machine with emergency switch is proposed.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种带有紧急开关的锦纶纺丝机。The purpose of the utility model is to propose a nylon spinning machine with an emergency switch in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:一种带有紧急开关的锦纶纺丝机,包括纺丝机本体和PLC控制器,所述纺丝机本体一侧镶嵌有PLC控制器,且PLC控制器表面镶嵌有紧急开关,所述紧急开关一侧位于PLC控制器表面镶嵌有开关,且紧急开关输出端与PLC控制器输入端电性连接,所述纺丝机本体内顶面镶嵌有多个红外人体感应器,且红外人体感应器输出端与PLC控制器输入端电性连接,所述纺丝机本体一侧表面设有伺服电机。In order to achieve the above purpose, the utility model adopts the following technical scheme: a nylon spinning machine with an emergency switch, comprising a spinning machine body and a PLC controller, and one side of the spinning machine body is inlaid with a PLC controller, And the surface of the PLC controller is inlaid with an emergency switch, one side of the emergency switch is inlaid with a switch on the surface of the PLC controller, and the output end of the emergency switch is electrically connected with the input end of the PLC controller, and the top surface of the spinning machine body is inlaid on the inner surface. There are a plurality of infrared human body sensors, and the output end of the infrared human body sensor is electrically connected with the input end of the PLC controller, and a servo motor is provided on one surface of the spinning machine body.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述纺丝机本体顶面开设有多个穿线孔,且穿线孔内壁焊接有轨道,所述轨道内部通过弹簧弹性连接有轴承,且轴承之间通过连接轴转动连接有垫辊,所述纺丝机本体内部底面架设有支架,且支架之间通过连接杆转动连接有多个丝辊,所述连接杆一端延伸至贯穿纺丝机本体一侧与伺服电机输出端焊接。The top surface of the spinning machine body is provided with a plurality of threading holes, and the inner wall of the threading holes is welded with a track, the inside of the track is elastically connected with a bearing through a spring, and a pad roller is rotatably connected between the bearings through a connecting shaft. The inner bottom surface of the spinning machine body is provided with brackets, and a plurality of silk rollers are rotatably connected between the brackets through connecting rods.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述纺丝机本体顶面位于穿线孔一侧设有线轴架,且线轴架由弹片、支撑轴和转盘组成,所述转盘底面与纺丝机本体底面焊接,且转盘顶面焊接有支撑轴,并且支撑轴顶面焊接有多个弹片。The top surface of the spinning machine body is located on one side of the threading hole with a reel rack, and the reel rack is composed of elastic pieces, a support shaft and a turntable, the bottom surface of the turntable is welded with the bottom surface of the spinning machine body, and the top surface of the turntable is welded with a support shaft , and a plurality of shrapnels are welded on the top surface of the support shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述伺服电机内部设有制动器,且伺服电机和制动器输入端与PLC控制器输出端电性连接。A brake is arranged inside the servo motor, and the input end of the servo motor and the brake are electrically connected with the output end of the PLC controller.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述丝辊与穿线孔对应设置,且丝辊位于穿线孔正下方。The silk rollers are arranged corresponding to the threading holes, and the silk rollers are located just below the threading holes.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述垫辊设置有多个,垫辊材质为橡胶材质。There are a plurality of the pad rollers, and the pad roller is made of rubber.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
1、本实用新型中,采用了紧急开关和红外人体感应器,紧急开关输出端与PLC控制器输入端电性连接,当突发事件发生时,按下紧急开关,PLC控制器控制伺服电机停止工作,并使伺服电机内部的制动器抱死,使整个设备停运,防止突发事件发生时,操作人员由于对机器本身不熟悉而导致的处理缓慢,同时也不用拔掉插头迫使机器停运,防止了电流瞬间停止而损伤机器,保护了机器,减少了经济损失,另外,红外人体感应器能感应人体特殊波长,当人手伸入纺丝机本体内部时,红外人体感应器感应到人体波长,将信号发送给PLC控制器,PLC控制器控制伺服电机停止工作,并使伺服电机内部的制动器抱死,使整个设备停运,防止操作人员违规操作导致受伤,保护操作人员不受伤害。1. In this utility model, an emergency switch and an infrared human body sensor are used, and the output end of the emergency switch is electrically connected to the input end of the PLC controller. When an emergency occurs, press the emergency switch, and the PLC controller controls the servo motor to stop. work and lock the brake inside the servo motor to stop the entire equipment, to prevent the operator from being unfamiliar with the machine itself due to slow handling when an emergency occurs, and at the same time do not have to unplug the machine to force the machine to stop, It prevents the machine from being damaged by the instantaneous stop of the current, protects the machine, and reduces economic losses. In addition, the infrared human body sensor can sense the special wavelength of the human body. Send the signal to the PLC controller, the PLC controller controls the servo motor to stop working, and locks the brake inside the servo motor, so that the entire equipment is stopped, preventing the operator from being injured due to illegal operation, and protecting the operator from injury.
2、本实用新型中,采用了穿线孔、垫辊、轨道、弹簧,锦纶丝穿过穿线孔,位于两个垫辊之间,在设备正常运行时,垫辊随着锦纶丝的抽取而转动,防止锦纶丝摩擦穿线孔而磨损,同时当设备瞬间制动时,锦纶丝拉力瞬间增加,锦纶丝瞬间拉紧,拉紧的锦纶丝会产生侧向压力施加于垫辊表面,垫辊通过连接轴推动轴承挤压弹簧,从而使垫辊朝弹簧压缩方向移动,抵消锦纶丝产生的侧压力,削弱锦纶丝拉紧形变,一定程度上减小了因机器骤停而导致的锦纶丝断裂的可能性,从而避免了再次接线的麻烦,提高了生产效率。2. In this utility model, threading holes, pad rollers, rails, and springs are used. The nylon yarn passes through the threading holes and is located between the two pad rollers. When the equipment is in normal operation, the pad rollers rotate with the extraction of the nylon yarn. , to prevent the nylon wire from rubbing against the threading hole and wear and tear. At the same time, when the equipment is braked instantaneously, the tension of the nylon wire increases instantaneously, and the nylon wire is tightened instantly. The shaft pushes the bearing to squeeze the spring, so that the backing roller moves in the direction of spring compression, which offsets the lateral pressure generated by the nylon yarn, weakens the tension deformation of the nylon yarn, and reduces the possibility of the nylon yarn breaking due to the sudden stop of the machine to a certain extent. Therefore, the trouble of re-wiring is avoided, and the production efficiency is improved.
附图说明Description of drawings
图1为本实用新型提出的一种带有紧急开关的锦纶纺丝机的结构示意图;Fig. 1 is the structural representation of a kind of nylon spinning machine with emergency switch proposed by the utility model;
图2为本实用新型线轴架的结构示意图;Fig. 2 is the structural representation of the bobbin holder of the present invention;
图3为本实用新型穿线孔的结构示意图。FIG. 3 is a schematic view of the structure of the threading hole of the present invention.
图例说明:illustration:
1-纺丝机本体、2-紧急开关、3-PLC控制器、4-开关、5-伺服电机、6-支架、7-丝辊、8-红外人体感应器、9-穿线孔、10-线轴架、11-弹片、12-支撑轴、13-转盘、14-轨道、15-弹簧、16-连接轴、17-轴承、18-垫辊、19-连接杆。1- Spinning machine body, 2- Emergency switch, 3- PLC controller, 4- Switch, 5- Servo motor, 6- Bracket, 7- Silk roller, 8- Infrared human body sensor, 9- Threading hole, 10- Spool rack, 11-shrapnel, 12-support shaft, 13-turntable, 14-track, 15-spring, 16-connecting shaft, 17-bearing, 18-pad roller, 19-connecting rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-3,一种带有紧急开关的锦纶纺丝机,包括纺丝机本体1和PLC控制器3,纺丝机本体1一侧镶嵌有PLC控制器3,且PLC控制器3表面镶嵌有紧急开关2,紧急开关2一侧位于PLC控制器3表面镶嵌有开关4,且紧急开关2输出端与PLC控制器3输入端电性连接,纺丝机本体1内顶面镶嵌有多个红外人体感应器8,且红外人体感应器8输出端与PLC控制器3输入端电性连接,纺丝机本体1一侧表面设有伺服电机5。Referring to Figures 1-3, a nylon spinning machine with an emergency switch includes a
纺丝机本体1顶面开设有多个穿线孔9,且穿线孔9内壁焊接有轨道14,轨道14内部通过弹簧15弹性连接有轴承17,且轴承17之间通过连接轴16转动连接有垫辊18,纺丝机本体1内部底面架设有支架6,且支架6之间通过连接杆19转动连接有多个丝辊7,连接杆19一端延伸至贯穿纺丝机本体1一侧与伺服电机5输出端焊接,纺丝机本体1顶面位于穿线孔9一侧设有线轴架10,且线轴架10由弹片11、支撑轴12和转盘13组成,转盘13底面与纺丝机本体1底面焊接,且转盘13顶面焊接有支撑轴12,并且支撑轴12顶面焊接有多个弹片11,伺服电机5内部设有制动器,且伺服电机5和制动器输入端与PLC控制器3输出端电性连接,丝辊7与穿线孔9对应设置,且丝辊7位于穿线孔9正下方,垫辊18设置有多个,垫辊18材质为橡胶材质。The top surface of the
弹片11材质为不锈钢材质,线轴可套接与线轴架10外表面,此时弹片11受到挤压,从内部支撑线轴,防止了线轴晃动,使线轴转动更加稳定,从而使纺丝更加均匀,穿线孔9的设置使每根丝线单独进行纺丝,防止丝线之间相互影响缠绕。The
工作原理:使用时,将本装置移动至合适位置,为本装置接通电源,将线轴套接于线轴架10外表面,并引出一端穿过垫辊18之间与丝辊7连接,通过开关4启动PLC控制器3,并通过PLC控制器3启动伺服电机5即可进行纺纱,当突发事件发生时,按下紧急开关2,PLC控制器3控制伺服电机5停止工作,并使伺服电机5内部的制动器抱死,使整个设备停运,防止突发事件发生时,操作人员由于对机器本身不熟悉而导致的处理缓慢,同时也不用拔掉插头迫使机器停运,防止了电流瞬间停止而损伤机器,保护了机器,减少了经济损失,另外,红外人体感应器8能感应人体特殊波长,当人手伸入纺丝机本体1内部时,红外人体感应器8感应到人体波长,将信号发送给PLC控制器3,PLC控制器3控制伺服电机5停止工作,并使伺服电机5内部的制动器抱死,使整个设备停运,防止操作人员违规操作导致受伤,保护操作人员不受伤害,同时锦纶丝穿过穿线孔9,位于两个垫辊18之间,在设备正常运行时,垫辊18随着锦纶丝的抽取而转动,防止锦纶丝摩擦穿线孔9而磨损,同时当设备瞬间制动时,锦纶丝拉力瞬间增加,锦纶丝瞬间拉紧,拉紧的锦纶丝会产生侧向压力施加于垫辊18表面,垫辊18通过连接轴19推动轴承挤压弹簧15,从而使垫辊18朝弹簧15压缩方向移动,抵消锦纶丝产生的侧压力,削弱锦纶丝拉紧形变,一定程度上减小了因机器骤停而导致的锦纶丝断裂的可能性,从而避免了再次接线的麻烦,提高了生产效率。Working principle: When in use, move the device to a suitable position, turn on the power supply for the device, sleeve the spool on the outer surface of the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112410995A (en) * | 2020-11-10 | 2021-02-26 | 邵阳市昌兴实业有限公司 | Yarn anti-winding device |
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| CN112410995A (en) * | 2020-11-10 | 2021-02-26 | 邵阳市昌兴实业有限公司 | Yarn anti-winding device |
| CN112410995B (en) * | 2020-11-10 | 2022-03-22 | 邵阳市昌兴实业有限公司 | Yarn anti-winding device |
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