CN210972778U - Butt joint device of bearing roller detection system - Google Patents
Butt joint device of bearing roller detection system Download PDFInfo
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- CN210972778U CN210972778U CN201921969174.3U CN201921969174U CN210972778U CN 210972778 U CN210972778 U CN 210972778U CN 201921969174 U CN201921969174 U CN 201921969174U CN 210972778 U CN210972778 U CN 210972778U
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- belt mechanism
- bearing roller
- butt joint
- conveyor belt
- conveying
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- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 210000001503 joint Anatomy 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000003032 molecular docking Methods 0.000 claims description 17
- 238000007689 inspection Methods 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- 230000004888 barrier function Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 238000007542 hardness measurement Methods 0.000 description 4
- 208000034656 Contusions Diseases 0.000 description 2
- 238000000861 blow drying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
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Abstract
The utility model relates to a butt joint device of bearing roller detecting system, a serial communication port, bearing roller detecting system adopts the assembly line to arrange, include along work piece direction of delivery arrange hardness detection device, belt cleaning device, outward appearance detection device, oiling station and material collecting device in proper order, the butt joint device is arranged between the belt cleaning device and the outward appearance detection device, including the frame and install first conveyer belt mechanism, second conveyer belt mechanism and butt joint pipe in the frame, wherein, the feed end of first conveyer belt mechanism with the belt cleaning device butt joint, the discharge end of second conveyer belt mechanism with the butt joint of outward appearance detection device, butt joint pipe one end is connected the discharge end of first conveyer belt mechanism, the other end is connected the feed end of second conveyer belt mechanism; and the conveying plane of the first conveyor belt mechanism is higher than the conveying plane of the second conveyor belt mechanism.
Description
Technical Field
The utility model relates to a bearing roller detecting system specifically relates to a bearing roller detecting system's interfacing apparatus.
Background
The bearing roller has the quality problems of defects (chipping, bruising), appearance, cracks, black skin and the like of products in the production and processing process. Therefore, before shipping, it is necessary to inspect it. The existing various detection devices for detecting the bearing roller are basically arranged independently, namely the bearing roller is not detected in a production line operation mode. The operation mode needs to convey the bearing roller among different detection devices, so that the labor intensity of workers is high, and the working efficiency is low.
Disclosure of Invention
The utility model aims at providing a bearing roller detecting system's interfacing apparatus to solve above-mentioned problem. Therefore, the utility model discloses a specific technical scheme as follows:
according to the embodiment of the utility model, a butt joint device of a bearing roller detection system is provided, bearing roller detection system adopts the assembly line to arrange, include along work piece direction of delivery arrange hardness detection device, belt cleaning device, outward appearance detection device, oiling station and material collecting device in proper order, wherein, the butt joint device is arranged between the belt cleaning device and the outward appearance detection device, including the frame and install first conveyer belt mechanism, second conveyer belt mechanism and butt joint pipe in the frame, wherein, the feed end of first conveyer belt mechanism with the belt cleaning device butt joint, the discharge end of second conveyer belt mechanism with the outward appearance detection device butt joint, butt joint pipe one end is connected the discharge end of first conveyer belt mechanism, the other end is connected the feed end of second conveyer belt mechanism; and the conveying plane of the first conveyor belt mechanism is higher than the conveying plane of the second conveyor belt mechanism.
Further, the first conveyor belt mechanism is parallel to the second conveyor belt mechanism and the conveying direction thereof is opposite.
Further, the butt-joint pipe comprises straight sections at two ends and an arc-shaped section in the middle.
Further, the butt joint pipe is a plastic pipe.
Further, the diameter of the interface tube is less than the length of the bearing roller and greater than the outer diameter of the bearing roller.
Furthermore, baffle plates are arranged on two sides of the conveying plane of the first conveying belt mechanism and the second conveying belt mechanism, and the distance between the baffle plates is slightly larger than the outer diameter of the bearing roller.
Further, the baffle portion at the feed end of the first conveyor belt mechanism on the side close to the cleaning device is inclined, and the upper end thereof is close to the discharge end of the cleaning device.
Furthermore, limiting plates are arranged on two sides of the conveying plane of the second conveying belt mechanism, and the distance between the limiting plates is slightly larger than the outer diameter of the bearing roller.
The utility model adopts the above technical scheme, the beneficial effect who has is: the utility model discloses structural design is ingenious, can realize the butt joint between belt cleaning device and the outward appearance detection device very conveniently.
Drawings
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
Fig. 1 is a perspective view of a bearing roller detection system according to an embodiment of the present invention;
FIG. 2 is a perspective view of a hardness detecting device of the bearing roller detecting system shown in FIG. 1;
FIG. 3 is a perspective view of a cleaning apparatus of the bearing roller inspection system shown in FIG. 1 with a portion of the housing removed to show internal construction;
FIG. 4 is a perspective view of a docking assembly of the bearing roller detection system shown in FIG. 1;
fig. 5 is a perspective view of an appearance inspection device of the bearing roller inspection system shown in fig. 1, with a part of an outer case removed to show an internal structure.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
Fig. 1 shows a bearing roller detecting system according to the utility model discloses an embodiment, bearing roller detecting system adopts the assembly line to arrange, include along work piece direction of delivery arrange hardness detection device 1, belt cleaning device 2, outward appearance detection device 3, oiling station 4 and material collecting device 5 in proper order. Wherein, the front end of the hardness detection device 1 is butted with a precision grinder for processing a bearing roller through a butt joint pipe 6, so that the bearing roller 100 can move from the precision grinder to the hardness detection device 2; and the rear end is butted against the washing device 3 through a butt pipe 7 so that the bearing roller can move from the hardness detecting device 2 to the washing device 3. In the shown embodiment the butt-joint pipe 6 is a straight pipe and the butt-joint pipe 7 is a bent pipe, both of which are plastic pipes. The hardness detection device 1 is used for detecting the hardness of the bearing and rejecting unqualified products. The cleaning device 3 is used for cleaning and drying the bearing roller. Between the cleaning device 2 and the appearance inspection device 3, a docking device 8 is arranged, the docking device 8 being used for transferring the bearing rollers from the cleaning device 2 to the appearance inspection device 3. The appearance detection device 3 is used for visually detecting the appearance of the bearing roller and rejecting unqualified products. The oiling device 4 is used for oiling qualified products. The receiving device 5 is used for receiving the bearing roller coated with the oil. The structure of the oiling device 4 and the receiving device 5 is well known and will not be described herein. Next, specific configurations of the hardness detection device 1, the cleaning device 2, the appearance detection device 3, and the docking device 8 will be described.
As shown in fig. 1 and 2, the hardness testing device 1 may include a frame 11, and a conveyor belt mechanism 12, a demagnetizer 13, a hardness testing probe 14, a material pushing mechanism 15, and a reject box 16 mounted on the frame 11. The two sides of the conveying belt mechanism 12 are provided with limit plates 121, and the distance between the limit plates 121 is slightly larger than the outer diameter of the bearing roller 100, so that the bearing roller does not deviate in the conveying process. The demagnetizer 13 is used for demagnetizing the bearing roller, so as to prevent the bearing roller from attracting metal chips in subsequent processes, and facilitate smooth transportation without being attracted. The butt-joint pipe 6 passes through the demagnetizer 13 and the discharge port thereof abuts against the hardness detecting probe 14, so that the bearing rollers can exit from the butt-joint pipe 6 and pass through the hardness detecting probe 14 into the conveyor belt of the conveyor belt mechanism 12. The hardness-detecting probe 14 is an eddy current probe, the structure of which is well known and will not be described here. The pusher mechanism 15 may include a cylinder 151 and a push rod 152 drivingly connected to the cylinder 151. The pusher bar 152 and the reject bin 16 are located on opposite sides of the belt mechanism 12. When the hardness detecting probe 14 detects that the hardness is not satisfactory, the cylinder 151 is operated, and the pusher 152 pushes the bearing rollers from the conveyor belt of the conveyor belt mechanism 12 into the reject bin 16.
As shown in fig. 1 and 3, the cleaning device 2 includes a frame 21, and a conveyor belt mechanism 22, a double-speed chain conveyor mechanism 23, a cleaning mechanism 24, and a blow-drying mechanism 25 mounted on the frame 21. The conveyor belt of the conveyor belt mechanism 22 is arranged above the feed end of the speed-multiplying chain conveyor mechanism 22, forming a right angle with said speed-multiplying chain conveyor mechanism 22. The inlet opening of the butt-joint pipe 7 is aligned with the outlet end of the conveyor belt mechanism 12 of the hardness testing device 1, and the outlet opening is aligned with the inlet end of the conveyor belt mechanism 22, so that the bearing rollers can be moved from the hardness testing device 1 to the conveyor belt mechanism 22 of the cleaning device 2 through the butt-joint pipe 7. The two sides of the conveying belt mechanism 22 are provided with limit plates 221, and the spacing between the limit plates 221 is slightly larger than the outer diameter of the bearing roller 100, so that the bearing roller 100 does not deviate in the conveying process. The discharge end of the conveyor belt mechanism 22 is located above the conveyor roller 231 of the double-speed chain conveyor mechanism 23. The conveyor roller 231 is made of a soft elastic material to avoid bruising of the bearing rollers 100 as they fall onto the conveyor belt mechanism 22. Limiting plates 232 are arranged on two sides of the conveying roller 231 of the speed-multiplying chain conveying mechanism 23, and the distance between the limiting plates 232 is slightly larger than the outer diameter of the bearing roller 100, so that the bearing roller 100 cannot deviate in the conveying process. The cleaning mechanism 24 has an array of high pressure nozzles 241 for high pressure washing of the bearing rollers 100 on the conveyor roller 231 to remove dirt from the bearing rollers 100. The blow-drying mechanism 25 includes a hot air knife 251 and a cold air knife 252 for blowing off the washing liquid of the bearing roller 100, and the residual washing liquid thereof adversely affects the detection structure.
As shown in fig. 1 and 4, the docking device 8 may include a frame 81 and a first conveyor belt mechanism 82, a second conveyor belt mechanism 83, and a docking pipe 84 mounted on the frame 81. Wherein, the feed end of the first conveyor belt mechanism 82 is butted with the cleaning device 2, and the discharge end of the second conveyor belt mechanism 83 is butted with the appearance detection device 3. One end of the butt joint pipe 84 is connected with the discharge end of the first conveyer belt mechanism 82, and the other end is connected with the feed end of the second conveyer belt mechanism 83; and the conveying plane of the first conveyor belt mechanism is higher than the conveying plane of the second conveyor belt mechanism.
In the present embodiment, the first conveyor belt mechanism 82 is parallel to the second conveyor belt mechanism 83 and the conveying direction thereof is opposite. In this case, the interface tube 84 includes straight segments at both ends and an arcuate segment in the middle. Preferably, the interface tube 84 is a plastic tube. Of course, the butt joint pipe 84 may be a non-metal pipe such as a PVC pipe.
Preferably, the diameter of the interface tube 84 is less than the length of the bearing rollers 100 and greater than the outer diameter of the bearing rollers 100 so that the bearing rollers 100 are aligned in the direction of conveyance of the second conveyor belt mechanism 83 when they exit the interface tube 84.
Preferably, the first conveyor belt mechanism 82 is provided with a baffle 85 on both sides of the conveyor belt (conveying plane), and the baffle 85 is used for preventing the bearing rollers 100 from falling outside the conveyor belt of the first conveyor belt mechanism 82. The spacing between the baffles 85 is slightly larger than the outer diameter of the bearing roller 100 so that the bearing roller 100 does not deflect during transport. In the present embodiment, the flapper section 851 at the feed end of the first conveyor belt mechanism 82 on the side close to the cleaning device 3 is inclined, and the upper end thereof is close to the discharge end of the cleaning device 3. Therefore, the bearing rollers can roll down along the flapper section 851 onto the conveyor belt of the first conveyor belt mechanism 82, avoiding damage to the bearing rollers.
Similarly, the second conveyor belt mechanism 83 is provided with the limiting plates 831 on both sides of the conveying plane, and the spacing between the limiting plates 831 is slightly larger than the outer diameter of the bearing roller 100, so that the bearing roller 100 does not deviate during the conveying process.
As shown in fig. 1, 4 and 5, the appearance inspection apparatus 3 may include a double-speed chain conveying mechanism 31, a first material pushing mechanism 32, a second material pushing mechanism 33, a first end face CCD inspection mechanism 34, a second end face CCD inspection mechanism 35, a first chamfer CCD inspection mechanism 36, a second chamfer CCD inspection mechanism 37, an outer circle CCD inspection mechanism 38, and an unqualified product bin 39. The first pushing mechanism 32 is installed above the feeding end of the double-speed chain conveying mechanism 31, and is used for pushing the bearing roller 100 from the second conveying mechanism 83 of the docking device 8 onto the conveying roller 311 of the double-speed chain conveying mechanism 31. The second material pushing mechanism 33 comprises an air cylinder 331 and a push rod 332 in driving connection with the air cylinder 331, the push rod 332 and the unqualified product bin 39 are respectively located on two opposite sides of the roller 211 of the multiple chain conveying mechanism 31, and when any one of the detection results of the first end face CCD detecting mechanism 34, the second end face CCD detecting mechanism 35, the first chamfer angle CCD detecting mechanism 36, the second chamfer angle CCD detecting mechanism 37 and the excircle CCD detecting mechanism 38 is unqualified, the air cylinder 331 acts to drive the push rod 332 to push the bearing roller from the conveying roller 311 of the multiple speed chain conveying mechanism 31 to the unqualified product bin 39. In the present embodiment, the respective CCD detecting mechanisms are arranged in the following order: a first end face CCD detection mechanism 34, a first chamfer angle CCD detection mechanism 36, an excircle CCD detection mechanism 38, a second chamfer angle CCD detection mechanism 37 and a second end face CCD detection mechanism 35. This arrangement is compact and the light sources do not interfere with each other. The first end face CCD detecting mechanism 34, the second end face CCD detecting mechanism 35, the first chamfer angle CCD detecting mechanism 36, the second chamfer angle CCD detecting mechanism 37 and the excircle CCD detecting mechanism 38 are respectively used for detecting whether the two end faces, the two end chamfers and the excircles of the bearing roller are qualified or not. Specifically, whether the images of the end face, the chamfer and the excircle which are shot by the CCD are qualified or not is judged by processing the images and comparing the images with the standard images, and if the images are not qualified, a signal is sent to drive the cylinder of the second pushing mechanism 33 to act. The first end face CCD detecting mechanism 34, the first chamfer CCD detecting mechanism 36, the outer circle CCD detecting mechanism 38, the second chamfer CCD detecting mechanism 37 and the second end face CCD detecting mechanism 35 each include a CCD and a coaxial light source, and their structures are well known and will not be described herein.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The butt joint device of the bearing roller detection system is characterized in that the bearing roller detection system adopts assembly line arrangement and comprises a hardness detection device, a cleaning device, an appearance detection device, an oiling device and a material receiving device which are sequentially arranged along the conveying direction of a workpiece, wherein the butt joint device is arranged between the cleaning device and the appearance detection device and comprises a rack, a first conveying belt mechanism, a second conveying belt mechanism and a butt joint pipe, wherein the first conveying belt mechanism, the second conveying belt mechanism and the butt joint pipe are arranged on the rack, the feeding end of the first conveying belt mechanism is in butt joint with the cleaning device, the discharging end of the second conveying belt mechanism is in butt joint with the appearance detection device, one end of the butt joint pipe is connected with the discharging end of the first conveying belt mechanism, and the other end of the butt joint pipe is connected with the; and the conveying plane of the first conveyor belt mechanism is higher than the conveying plane of the second conveyor belt mechanism.
2. The docking device for a bearing roller inspection system according to claim 1 wherein said first conveyor belt mechanism is parallel to said second conveyor belt mechanism and is transported in an opposite direction.
3. The docking device for a bearing roller inspection system as recited in claim 2 wherein said docking tube comprises a straight segment at each end and an arcuate segment in the middle.
4. The docking device for a bearing roller inspection system as recited in claim 1 wherein the docking tube is a plastic tube.
5. The docking device for a bearing roller detection system as claimed in claim 1 wherein the diameter of the docking tube is less than the length of the bearing roller and greater than the outer diameter of the bearing roller.
6. The docking device for a bearing roller inspection system according to claim 1, wherein said first conveyor means has blocking plates on both sides of the conveying plane, and the spacing between said blocking plates is slightly larger than the outer diameter of said bearing rollers.
7. The docking device for a bearing roller inspection system according to claim 6 wherein the portion of the barrier at the infeed end of said first conveyor belt mechanism adjacent the side of said cleaning device is inclined and has an upper end adjacent the outfeed end of said cleaning device.
8. The docking device for a bearing roller detecting system according to claim 1, wherein the second conveyor belt mechanism is provided with limiting plates on both sides of the conveying plane, and the spacing between the limiting plates is slightly larger than the outer diameter of the bearing roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921969174.3U CN210972778U (en) | 2019-11-14 | 2019-11-14 | Butt joint device of bearing roller detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921969174.3U CN210972778U (en) | 2019-11-14 | 2019-11-14 | Butt joint device of bearing roller detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210972778U true CN210972778U (en) | 2020-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921969174.3U Active CN210972778U (en) | 2019-11-14 | 2019-11-14 | Butt joint device of bearing roller detection system |
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| Country | Link |
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| CN (1) | CN210972778U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115921384A (en) * | 2022-09-20 | 2023-04-07 | 宁波更大集团有限公司 | Bearing oiling method and system, storage medium and intelligent terminal |
-
2019
- 2019-11-14 CN CN201921969174.3U patent/CN210972778U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115921384A (en) * | 2022-09-20 | 2023-04-07 | 宁波更大集团有限公司 | Bearing oiling method and system, storage medium and intelligent terminal |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230801 Address after: 215000 North 2nd Floor, Building 3, Listing Science and Technology Innovation Park, No. 19 Yong'an Road, High tech Zone, Suzhou City, Jiangsu Province Patentee after: Suzhou weishiken Testing Technology Co.,Ltd. Address before: 361000 room 3011, Xuanye building, Pioneer Park, torch hi tech Zone, Xiamen City, Fujian Province Patentee before: VSCAN (XIAMEN) INTELLIGENT TECHNOLOGY CO.,LTD. |
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| TR01 | Transfer of patent right |