CN211012425U - A kind of scrap aluminum feeding smelting device - Google Patents
A kind of scrap aluminum feeding smelting device Download PDFInfo
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- CN211012425U CN211012425U CN201922004481.4U CN201922004481U CN211012425U CN 211012425 U CN211012425 U CN 211012425U CN 201922004481 U CN201922004481 U CN 201922004481U CN 211012425 U CN211012425 U CN 211012425U
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- 238000003723 Smelting Methods 0.000 title claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 36
- 238000002844 melting Methods 0.000 claims abstract description 23
- 230000008018 melting Effects 0.000 claims abstract description 23
- 238000003466 welding Methods 0.000 claims abstract description 22
- 239000002699 waste material Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 239000010814 metallic waste Substances 0.000 abstract description 9
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000000155 melt Substances 0.000 abstract description 2
- 239000002893 slag Substances 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 239000012768 molten material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
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- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域technical field
本实用新型属于金属熔炼技术领域,更具体地说,特别涉及一种废铝投料熔炼装置。The utility model belongs to the technical field of metal smelting, in particular to a smelting device for feeding waste aluminum.
背景技术Background technique
反射炉工厂中常见的金属冶炼装置,通过火焰直接加热物料,以熔炼金属的冶金炉。由燃烧窀、熔炼室和排气烟道(烟囱)三个主要部分组成。整个炉膛就是一个用耐火材料衬里的长方形熔炼室。反射炉结构简单、投资小、使用的燃料种类较广(如煤、煤气、重油等),是铜、镍、锡等有色金属的重要熔炼设备,被广泛用于处理矿石和精矿,尤其是处理细粒度的粉料;还可熔炼铁合金及用于金属的火法精炼,回收利用是弥补原料短缺的捷径。A common metal smelting device in reverberatory furnace factories, a metallurgical furnace that directly heats materials through flames to smelt metals. It consists of three main parts: combustion chamber, smelting chamber and exhaust flue (chimney). The whole furnace is a rectangular melting chamber lined with refractory material. The reverberatory furnace has a simple structure, small investment, and a wide range of fuels (such as coal, gas, heavy oil, etc.), and is an important smelting equipment for non-ferrous metals such as copper, nickel, and tin. It can handle fine-grained powder; it can also smelt ferroalloys and use it for fire refining of metals. Recycling is a shortcut to make up for the shortage of raw materials.
现有的比如专利号为CN201721563070.3的中国实用新型专利,该专利公开了一种废铜熔炼装置,其基本描述为:该装置包括熔炼装置本体、进料口、出铜口、透气砖、扒渣口、添加剂装置、保温炉、排气口、烧嘴;所述熔炼装置本体侧面设有进料口,所述熔炼装置本体底部设有出铜口,所述出铜口连接着保温炉,所述熔炼装置本体顶部设有排气口,所述保温炉的一侧设有扒渣口。For example, the existing Chinese utility model patent with the patent number of CN201721563070.3 discloses a waste copper smelting device, which is basically described as follows: the device includes a smelting device body, a feeding port, a copper outlet, a breathable brick, Slag removal port, additive device, holding furnace, exhaust port, burner; the side of the smelting device body is provided with a feeding port, the bottom of the smelting device body is provided with a copper outlet, and the copper outlet is connected to the holding furnace , the top of the smelting device body is provided with an exhaust port, and one side of the holding furnace is provided with a slag removal port.
基于上述专利描述,可以看出,类似于这一专利中的熔炼装置使用时,在将金属加温到金属融化过程中,由于融化到一半的金属和融化不了的废渣容易将出料口堵住,导致液态金属流通不便,且不方便维修,影响工作效率。Based on the description of the above patent, it can be seen that when the smelting device similar to this patent is used, in the process of heating the metal to the melting of the metal, the discharge port is easily blocked due to the half-melted metal and the unmelted waste slag. , resulting in inconvenient liquid metal circulation, and inconvenient maintenance, affecting work efficiency.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供一种废铝投料熔炼装置,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and defects are studied and improved, and a waste aluminum feeding and melting device is provided, in order to achieve the purpose of more practical value.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种废铝投料熔炼装置,以解决类似于这一专利中的熔炼装置使用时,在将金属加温到金属融化过程中,由于融化到一半的金属和融化不了的废渣容易将出料口堵住,导致液态金属流通不便,且不方便维修,影响工作效率的问题。In order to solve the above-mentioned technical problems, the utility model provides a waste aluminum feeding smelting device, to solve the problem that when the smelting device similar to this patent is used, in the process of heating the metal to the melting of the metal, due to the melting of half of the metal and The unmelted waste residue is easy to block the discharge port, resulting in inconvenient liquid metal circulation, inconvenient maintenance, and affecting work efficiency.
本实用新型一种废铝投料熔炼装置的目的与功效,由以下具体技术手段所达成:The purpose and effect of a waste aluminum feeding smelting device of the present utility model are achieved by the following specific technical means:
一种废铝投料熔炼装置,包括主体,进料口,烧嘴,支架,出料口,排风口,熔料板,挡板和渗漏板;所述进料口通过焊接连接于主体的上方,且支架通过焊接连接于主体的底部;所述烧嘴通过焊接安装于主体的左侧,且烧嘴由主体外延伸到主体的内部;所述排风口开设于主体的上方;所述熔料板通过焊接连接于主体的底部,且渗漏板同样通过焊接连接于主体的底部;所述出料口开设于渗漏板的中间,且渗漏板的左端通过焊接连接于熔料板的右侧。A waste aluminum feeding smelting device includes a main body, a feeding port, a burner, a bracket, a discharging port, an air outlet, a melting material plate, a baffle plate and a leakage plate; the feeding port is connected to the main body by welding. above, and the bracket is connected to the bottom of the main body by welding; the burner is installed on the left side of the main body by welding, and the burner extends from the outside of the main body to the inside of the main body; the air outlet is opened above the main body; the The frit plate is connected to the bottom of the main body by welding, and the leakage plate is also connected to the bottom of the main body by welding; the outlet is opened in the middle of the leakage plate, and the left end of the leakage plate is connected to the frit plate by welding on the right.
进一步的,所述熔料板为向右倾斜安装的金属板。Further, the frit plate is a metal plate installed obliquely to the right.
进一步的,所述挡板为楔形长条,且挡板密麻向中间倾斜焊接于熔料板的上表面上。Further, the baffle is a wedge-shaped elongated strip, and the baffle is densely welded to the upper surface of the frit plate with an inclination toward the middle.
进一步的,所述渗漏板为L形金属板,且渗漏板的高度低于熔料板的高度。Further, the leakage plate is an L-shaped metal plate, and the height of the leakage plate is lower than that of the frit plate.
进一步的,所述出料口的上方加工有漏斗形的凹槽,且出料口位于凹槽的中间。Further, a funnel-shaped groove is machined above the discharge port, and the discharge port is located in the middle of the groove.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本设计在现有的一种废铝投料熔炼装置的基础上进行了结构上的改进,主要体现在:将本结构的底板改为了阶梯式的底板,主要有熔料板和渗漏板组成,由于融化的金属比固态的金属更活跃,金属溶液更容易顺着坡度和台阶往下流淌,未融化的金属渣或者融化不了的金属废料会在经过楔形挡板的时候被倾斜安装的多处楔形挡板阻挡而无法到达出料口,降低了熔炼装置出料口堵塞的情况,提高了工作效率,综上所述,可以看出,比现有的金属熔炼装置改善了装置内部的结构,增加了过滤金属废渣的功能,降低了由于金属废渣导致的出料口堵塞的几率,提高了工作效率。This design improves the structure on the basis of the existing waste aluminum feeding and smelting device, which is mainly reflected in that the bottom plate of this structure is changed to a stepped bottom plate, which is mainly composed of a melting plate and a leakage plate. Since the molten metal is more active than the solid metal, the metal solution is more likely to flow down the slopes and steps, and the unmelted metal slag or the unmelted metal scrap will be obliquely installed in multiple wedges when passing through the wedge baffle. The baffle blocks and cannot reach the discharge port, which reduces the blockage of the discharge port of the smelting device and improves the work efficiency. To sum up, it can be seen that compared with the existing metal smelting device, the internal structure of the device is improved, and the It has the function of filtering metal waste slag, reduces the probability of clogging of the discharge port caused by the metal waste slag, and improves the work efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本实用新型内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the present utility model.
图3是本实用新型的烧嘴结构示意图。Figure 3 is a schematic diagram of the structure of the burner of the present invention.
图4是本实用新型的熔料板底部结构示意图。FIG. 4 is a schematic diagram of the bottom structure of the molten material plate of the present invention.
图中,部件名称与附图编号的对应关系为:In the figure, the corresponding relationship between component names and drawing numbers is:
1、主体;2、进料口;3、烧嘴;4、支架;5、出料口;6、排风口;7、熔料板;8、挡板;9、渗漏板。1. Main body; 2. Feeding port; 3. Burner; 4. Bracket; 5. Discharging port; 6. Air outlet; 7. Melting plate; 8. Baffle plate; 9. Leakage plate.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" ", "front end", "rear end", "head", "tail" and other indications are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected integrally; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例:Example:
如附图1至附图4所示:As shown in accompanying
本实用新型提供一种废铝投料熔炼装置,包括主体1,进料口2,烧嘴3,支架4,出料口5,排风口6,熔料板7,挡板8和渗漏板9;所述进料口2通过焊接连接于主体1的上方,且支架4通过焊接连接于主体1的底部;所述烧嘴3通过焊接安装于主体1的左侧,且烧嘴3由主体1外延伸到主体1的内部;所述排风口6开设于主体1的上方;所述熔料板7通过焊接连接于主体1的底部,且渗漏板9同样通过焊接连接于主体1的底部;所述出料口5开设于渗漏板9的中间,且渗漏板9的左端通过焊接连接于熔料板7的右侧。The utility model provides a waste aluminum feeding and melting device, which comprises a
其中,所述熔料板7为向右倾斜安装的金属板,此结构的熔料板7如图2所示,熔料板7为堆放废铝的地方,当废铝从进料口2进入后直接堆放在熔料板7上,当烧嘴3开始向设备内喷射火焰时设备内温度升高,达到金属的熔点后少量金属溶液更容易随着向右倾斜的熔料板7向下流淌到渗漏板9上。The
其中,所述挡板8为楔形长条,且挡板8密麻向中间倾斜焊接于熔料板7的上表面上,此结构的挡板8如图3所示,挡板8向内倾斜安装在熔料板7上,在高温下产生的金属溶液和不能被融化的金属废渣混合在一起顺着熔料板7向下缓慢流淌时,金属废渣会被挡板8挡住,而金属溶液会顺着挡板8继续向下流淌到渗漏板9,防止出现不能融化的金属废渣将出料口5堵住的情况。Wherein, the
其中,所述渗漏板9为L形金属板,且渗漏板9的高度低于熔料板7的高度,此结构的渗漏板9如图2所示,渗漏板9与熔料板7的连接形成阶梯结构,渗漏板9在下方,便于金属溶液的渗漏。Wherein, the
其中,所述出料口5的上方加工有漏斗形的凹槽,且出料口5位于凹槽的中间,此结构的出料口5如图2所示,漏斗形的凹槽和出料口5加工在渗漏板9的中间,类似于漏斗型的出料口5便于使金属溶液往下渗漏,在出料口5外接上金属溶液容器用来收集金属溶液。Among them, a funnel-shaped groove is machined above the
本实施例的具体使用方式与作用:The specific usage mode and function of this embodiment:
本实用新型中,将进料口2打开,将经过一定的杂质处理后的废铝从进料口2放到熔料板7上,闭上进料口2,将设备的烧嘴3外部接入火焰发生器,进行开火,火焰使熔炉内的温度升高,将固态铝加热,到达铝的熔点后一部分铝慢慢融化,产生液态金属溶液,金属溶液顺着熔料板7流向渗漏板9,最终从出料口5内流出,在熔炼过程中会出现一部分熔炼不了的金属残渣会被熔料板7上的挡板8阻挡,起到过滤的作用,综上所述,可以看出,比现有的金属熔炼装置改善了装置内部的结构,增加了过滤金属废渣的功能,降低了由于金属废渣导致的出料口5堵塞的几率,提高了工作效率。In the utility model, the feeding
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for the design of various embodiments with various modifications as are suited to the particular use.
Claims (5)
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| CN112195345A (en) * | 2020-10-20 | 2021-01-08 | 骆驼集团(安徽)再生资源有限公司 | Refining furnace and refining method for waste lead-acid storage battery recovery processing |
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