CN211272425U - Hard capsule filling machine - Google Patents
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- CN211272425U CN211272425U CN201922235972.XU CN201922235972U CN211272425U CN 211272425 U CN211272425 U CN 211272425U CN 201922235972 U CN201922235972 U CN 201922235972U CN 211272425 U CN211272425 U CN 211272425U
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Abstract
Description
技术领域technical field
本实用新型涉及胶囊生产设备领域,尤其涉及一种硬胶囊填充机。The utility model relates to the field of capsule production equipment, in particular to a hard capsule filling machine.
背景技术Background technique
硬胶囊是人们日常生活中常用的药剂类型,例如阿莫西林等,它是由一定量的药材粉末或者颗粒充填于空心胶囊中制成。现有硬胶囊填充机的工作原理是:将空胶囊通过空胶囊下料装置送入胶囊填充工位,胶囊填充工位首先将空胶囊的囊体和囊帽分离,然后将囊体传送至药物填充工位进行药物填充,最后通过胶囊合并工位将填充完成后的囊体和囊帽重新合并,并通过排出工位将填充完成后的胶囊排出。A hard capsule is a type of medicine commonly used in people's daily life, such as amoxicillin, etc. It is made by filling a certain amount of medicinal powder or granules into a hollow capsule. The working principle of the existing hard capsule filling machine is: the empty capsule is sent to the capsule filling station through the empty capsule unloading device, and the capsule filling station first separates the capsule body and the capsule cap of the empty capsule, and then transfers the capsule body to the medicine. The filling station performs drug filling, and finally the filled capsule body and the capsule cap are re-merged through the capsule merging station, and the filled capsule is discharged through the discharge station.
目前,自动硬胶囊填充机构的下料管在下料时,因其内部没有设置料量可调的控制机构,使得中药或西药物料在下料时不能有效控制下料量,下料量不稳定的物料进入填充机的盛料环中,会导致盛料环中的物料量及物料的堆密度发生变化,从而无法准确控制装入胶囊中的药量,尤其是当胶囊容量发生变化时,无法调整下料量,从而影响患者的服药剂量,最终影响治疗效果。除此之外,下料管的末端积压的颗粒较多,导致加料不顺畅,大大影响了加料的效率。At present, when the feeding tube of the automatic hard capsule filling mechanism is feeding, there is no control mechanism with adjustable feeding volume inside, so that the feeding volume of traditional Chinese medicine or western medicine cannot be effectively controlled when feeding, and the feeding volume is unstable. Entering the filling ring of the filling machine will cause changes in the amount of material in the filling ring and the bulk density of the material, so that the amount of medicine loaded into the capsule cannot be accurately controlled, especially when the capacity of the capsule changes, it cannot be adjusted. The amount of the drug will affect the patient's dosage, and ultimately affect the therapeutic effect. In addition, there are many particles accumulated at the end of the feeding pipe, which leads to unsmooth feeding, which greatly affects the feeding efficiency.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种下料量可调,加料速度稳定,加料顺畅的硬胶囊填充机。The technical problem to be solved by the utility model is to provide a hard capsule filling machine with adjustable feeding amount, stable feeding speed and smooth feeding.
为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种硬胶囊填充机,具有在囊体与囊帽分离后、向囊体中填充药物的填充机构,所述填充机构具有一进料斗,其特征在于,所述进料斗包括:A hard capsule filling machine has a filling mechanism for filling the capsule body with medicine after the capsule body is separated from the capsule cap, the filling mechanism has a feeding hopper, and it is characterized in that, the feeding hopper comprises:
导料管,所述导料管竖直设置,其侧壁上于竖直方向开设有一道导向槽,于导料管的下端活动设有一锥形堵头,所述锥形堵头与导料管之间形成一环形的落料口,所述锥形堵头的最大直径大于导料管的内径;A material guide pipe, the material guide pipe is arranged vertically, a guide groove is opened on the side wall in the vertical direction, and a conical plug is movably provided at the lower end of the material guide pipe, and the conical plug is connected to the material guide An annular blanking port is formed between the pipes, and the maximum diameter of the conical plug is larger than the inner diameter of the material guide pipe;
出料管,同轴固定于导料管的下端,所述出料管的内径大于导料管的外径,所述出料管的下端与填充机构的填充支壳固定并连通;The discharge pipe is coaxially fixed on the lower end of the material guide pipe, the inner diameter of the discharge pipe is larger than the outer diameter of the material guide pipe, and the lower end of the discharge pipe is fixed and communicated with the filling support shell of the filling mechanism;
储料斗,呈漏斗状,其下端与导料管的上端固定,于储料斗内与其同轴设有一防护罩,所述防护罩借助多个连接臂与储料斗固定,于防护罩内水平固定有一安装板;The storage hopper is in the shape of a funnel, the lower end of which is fixed with the upper end of the material guide pipe, and a protective cover is arranged coaxially with the storage hopper. The protective cover is fixed to the storage hopper by means of a plurality of connecting arms, and a mounting plate;
该填充机还包括用于驱动锥形堵头上下移动、改变落料口的大小以及驱动锥形堵旋转的驱动部;所述驱动部包括驱动螺杆、与驱动螺杆螺纹匹配的螺母以及用于换向的伸缩锁件;The filling machine also includes a driving part for driving the conical plug to move up and down, changing the size of the blanking opening and driving the conical plug to rotate; the driving part includes a driving screw, a nut matched with the thread of the driving screw, and a driving part for changing directional telescopic lock;
所述驱动螺杆竖直设置,其上端借助轴承可旋转的穿过安装板、并通过连轴器于一驱动电机的输出轴连接,其下端活动穿出锥形堵头外;The drive screw is arranged vertically, the upper end of which is rotatably passed through the mounting plate by means of a bearing, and is connected to the output shaft of a drive motor through a coupling, and the lower end of the drive screw movably passes out of the conical plug;
所述螺母固定于锥形堵头的上端并螺纹连接于驱动螺杆上;the nut is fixed on the upper end of the conical plug and is threadedly connected to the driving screw;
所述伸缩锁件固定于螺母上,所述伸缩锁件的锁头伸长能够卡进导向槽内,以限制锥形堵头旋转;The telescopic locking piece is fixed on the nut, and the lock head of the telescopic locking piece can be stretched and inserted into the guide groove to limit the rotation of the conical plug;
所述驱动部还包括套设于驱动螺杆外、且能够伸缩的防护套管,所述防护套管保包括上端与防护罩固定的上管体,以及上端与上管体套接、下端与螺母固定的下管体。The driving part also includes a telescopic protective sleeve sleeved on the outside of the driving screw, the protective sleeve includes an upper pipe body whose upper end is fixed with the protective cover, the upper end is sleeved with the upper pipe body, and the lower end is connected with a nut. Fixed downtube.
进一步的技术方案在于:所述锥形堵头上竖直固定有一位于导料管内的搅拌轴。A further technical solution is that: a stirring shaft located in the material guide pipe is vertically fixed on the conical plug.
进一步的技术方案在于:所述搅拌轴上固定有螺旋的搅拌叶片。A further technical solution is that: a helical stirring blade is fixed on the stirring shaft.
进一步的技术方案在于:所述伸缩锁件固定设置的电动推杆、锁头和弹簧,所述锁头上开设有调节盲孔,所述电动推杆的伸缩杆伸入调节盲孔内与其套接,所述弹簧置于调节盲孔内,其两端分别与锁头和伸缩杆固定。A further technical solution is: the electric push rod, the lock head and the spring are fixedly arranged on the telescopic lock, the lock head is provided with an adjustment blind hole, and the telescopic rod of the electric push rod extends into the adjustment blind hole and is sleeved therewith. The spring is placed in the adjusting blind hole, and the two ends of the spring are respectively fixed with the lock head and the telescopic rod.
进一步的技术方案在于:所述防护罩的顶面具有能够向下导料的楔形面。A further technical solution is that: the top surface of the protective cover has a wedge-shaped surface capable of guiding materials downward.
进一步的技术方案在于:所述防护罩的侧壁呈向下缩口的锥形面。A further technical solution is that: the side wall of the protective cover is a conical surface with a downward constriction.
进一步的技术方案在于:当所述伸缩锁件运动到道导向槽的最高位时,锥形堵头将落料口关闭,当所述伸缩锁件运动到道导向槽的最低位时,落料口为开启的最大状态。A further technical solution is: when the telescopic lock piece moves to the highest position of the guide groove, the conical plug closes the blanking port, and when the telescopic lock piece moves to the lowest position of the guide groove, the material is dropped. The mouth is the maximum state that is open.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
该硬胶囊填充机对填充机构上的进料斗进行结构改进,通过伸缩锁件的锁定,限制锥形堵头随驱动螺杆旋转,利用锥形堵头的上下移动,可改变环形落料口的大小,使得下料量可调,准确控制装入胶囊中的药量,以适应对不同物料和不同容积胶囊壳的填充使用。The hard capsule filling machine improves the structure of the feeding hopper on the filling mechanism. Through the locking of the telescopic lock, the conical plug is restricted from rotating with the driving screw, and the up and down movement of the conical plug can change the size of the annular blanking port The size of the material can be adjusted, and the amount of medicine loaded into the capsule can be accurately controlled to adapt to the filling and use of different materials and capsule shells of different volumes.
另外,通过锥形堵头的旋转,以及其锥面的结构特点,可将下落在锥面上的物料均匀的甩出,甩出的物料均匀的撒入出料管内,避免形成堆积,使得加料速度稳定,加料顺畅,有效地避免溢料情况的发生,节约资源,大大提高了加料的效率。In addition, through the rotation of the conical plug and the structural characteristics of its conical surface, the material falling on the conical surface can be evenly thrown out, and the thrown material can be evenly scattered into the discharge pipe to avoid accumulation and increase the feeding speed. Stable, smooth feeding, effectively avoid the occurrence of overflow, save resources, and greatly improve the efficiency of feeding.
并且,随着锥形堵头的上下移动,还可对进料斗内的物料形成扰动,进一步防止物料的堆积堵塞。In addition, with the up and down movement of the conical plug, it can also disturb the material in the feeding hopper to further prevent the accumulation and blockage of the material.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1是硬胶囊填充机的主体结构示意图;Fig. 1 is the main structure schematic diagram of hard capsule filling machine;
图2是本实用新型中进料斗的结构示意图;Fig. 2 is the structural representation of the feeding hopper in the present utility model;
图3是本实用新型中伸缩锁件的结构示意图。Figure 3 is a schematic structural diagram of a telescopic lock in the present invention.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, not all of the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present utility model. Therefore, the present invention is not limited by the specific embodiments disclosed below.
如图1所示,一种硬胶囊填充机,其主体与现有的硬胶囊填充机结构相同,包括设置于地面的机箱,机箱上设置有中心转盘,所述中心转盘侧面周向均布有八组囊板,所述囊板依次对应有胶囊排向机构01、分离机构02、错位机构03、填充机构04、剃除机构05、闭合机构06、出料机构07、清洁机构08。胶囊排向机构将空胶囊都排列成囊帽在上的状态;分离机构将囊帽和囊体分离;错位机构将囊帽和囊体的轴线错开;填充机构将药物填充到囊体中;剃除机构将未分离的空胶囊剃除,避免未装药的空胶囊与装药的胶囊混合;闭合机构将囊帽中心线和囊体中心线重合后,利用外界压力将囊帽和装药后的囊体闭合;出料机构将闭合后的胶囊顶出;清洁机构利用抽风排粉结构清除药粉、碎胶囊皮。As shown in Figure 1, a hard capsule filling machine, the main body of which has the same structure as the existing hard capsule filling machine, including a case set on the ground, a center turntable is arranged on the case, and the side of the center turntable is evenly distributed with eight groups of Capsule plate, the capsule plate corresponds to a
在囊体与囊帽分离后、向囊体中填充药物的填充机构04上具有一进料斗100。不同的是,如图2所示,进料斗100包括导料管101、出料管103和储料斗104。导料管101竖直设置,其侧壁上于竖直方向开设有一道导向槽1011,于导料管101的下端活动设有一锥形堵头102,所述锥形堵头102与导料管101之间形成一环形的落料口,所述锥形堵头102的最大直径大于导料管101的内径。出料管103同轴固定于导料管101的下端,所述出料管103的内径大于导料管101的外径,所述出料管103的下端与填充机构的填充支壳固定并连通。储料斗104呈漏斗状,其下端与导料管101的上端固定,于储料斗104内与其同轴设有一防护罩105,所述防护罩105借助多个连接臂与储料斗104固定,于防护罩105内水平固定有一安装板;After the capsule body is separated from the capsule cap, the
该填充机还包括用于驱动锥形堵头102上下移动、改变落料口的大小以及驱动锥形堵旋转的驱动部;所述驱动部包括驱动螺杆106、与驱动螺杆106螺纹匹配的螺母107以及用于换向的伸缩锁件108。The filling machine also includes a driving part for driving the
驱动螺杆106竖直设置,其上端借助轴承可旋转的穿过安装板、并通过连轴器于一驱动电机110的输出轴连接,其下端活动穿出锥形堵头102外。螺母107固定于锥形堵头102的上端并螺纹连接于驱动螺杆106上。伸缩锁件108固定于螺母107上,所述伸缩锁件108的锁头1082伸长能够卡进导向槽1011内,以限制锥形堵头102旋转。所述驱动部还包括套设于驱动螺杆106外、且能够伸缩的防护套管109,所述防护套管109保包括上端与防护罩105固定的上管体,以及上端与上管体套接、下端与螺母107固定的下管体。防护套管109的设置,可以防止物料进入,以保证螺母107顺利的在驱动螺杆106上运行。The driving
在该进料斗100的结构中,当伸缩锁件108处于伸缩状态时,驱动电机110工作使驱动螺杆106旋转,锥形堵头102不产生上下方向的位移,只随驱动螺杆106旋转,通过锥形堵头102的旋转,以及其锥面的结构特点,可将下落在锥面上的物料均匀的甩出,甩出的物料均匀的撒入出料管103内,避免形成堆积,使得加料速度稳定,加料顺畅,有效地避免溢料情况的发生,节约资源,大大提高了加料的效率。In the structure of the
当伸缩锁件108伸长,锁头1082卡进导向槽1011内,限制锥形堵头102随驱动螺杆106旋转,此时随着驱动螺杆106的旋转,锥形堵头102沿着驱动螺杆106上下移动。驱动电机110正转,锥形堵头102上移,使环形落料口缩小,下料速度降低,当锥形堵头102上移至允许的最高位时,可将环形落料口关闭,停止落料;驱动电机110反转,锥形堵头102下移,使环形落料口变大,下料速度变快。利用锥形堵头102的上下移动,可改变环形落料口的大小,使得下料量可调,准确控制装入胶囊中的药量,以适应对不同物料和不同容积胶囊壳的填充使用。另外,并且,随着锥形堵头102的上下移动,还可对进料斗100内的物料形成扰动,进一步防止物料的堆积堵塞。When the
进一步的为避免物料在进料斗100内堵塞,在锥形堵头102上竖直固定有一位于导料管101内的搅拌轴111。搅拌轴111随着锥形堵头102的旋转而做偏心旋转,对导料管101内的物料进行旋转搅拌,使其顺利落下。为增加搅拌效果,在搅拌轴111上固定有螺旋的搅拌叶片。Further, in order to prevent the material from being blocked in the
关于伸缩锁件108的具体形式如图3所示,其包括固定设置在螺母107上的电动推杆1081、以及锁头1082和弹簧1083,所述锁头1082上开设有调节盲孔,所述电动推杆1081的伸缩杆伸入调节盲孔内与其套接,所述弹簧1083置于调节盲孔内,其两端分别与锁头1082和伸缩杆固定。伸缩锁件108的电动推杆1081伸长后,弹簧1083被压缩,当旋转至导向槽1011对应的位置时,弹簧1083驱动锁头1082进入导向槽1011内。当伸缩锁件108的电动推杆1081缩短,通过弹簧1083拉动锁头1082,使锁头1082从导向槽1011内退出。使得该伸缩结构的调节更加方便,不受限制。The specific form of the
防护罩105的顶面具有能够向下导料的楔形面,可以为锥形面或由多棱锥面,避免物料在防护罩105顶部堆积。The top surface of the
在防护罩105的侧壁呈向下缩口的锥形面,以增大储料斗104的容积。The side wall of the
当所述伸缩锁件108运动到道导向槽1011的最高位时,锥形堵头102将落料口关闭,当所述伸缩锁件108运动到道导向槽1011的最低位时,落料口为开启的最大状态。以保证驱动锥形对落料口有效的关闭和最大限度的开启。可在伸缩锁件108上设置传感器,感应其与导向槽1011两端的位置关系,以确定锥形堵头102的位置。When the
以上仅是本实用新型的较佳实施例,任何人根据本实用新型的内容对本实用新型作出的些许的简单修改、变形及等同替换均落入本实用新型的保护范围。The above are only preferred embodiments of the present invention, and any simple modifications, deformations and equivalent replacements made by anyone according to the content of the present invention will fall into the protection scope of the present invention.
Claims (7)
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| CN201922235972.XU CN211272425U (en) | 2019-12-13 | 2019-12-13 | Hard capsule filling machine |
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| CN201922235972.XU CN211272425U (en) | 2019-12-13 | 2019-12-13 | Hard capsule filling machine |
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| CN211272425U true CN211272425U (en) | 2020-08-18 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112535635A (en) * | 2020-12-24 | 2021-03-23 | 安徽联谊药业股份有限公司 | Automatic filling device of hard capsule medicine |
| CN112781348A (en) * | 2020-08-31 | 2021-05-11 | 张家港市恒信机械有限公司 | Screening type circulating drying tank |
| CN113995730A (en) * | 2021-12-21 | 2022-02-01 | 江苏信佑生物有限公司 | Beta-nicotinamide mononucleotide and herbal extract microcapsule, preparation process and preparation device |
| CN114534568A (en) * | 2022-04-24 | 2022-05-27 | 深圳思镁科技有限公司 | Air disinfection liquid mixing stirring device |
| CN115500124A (en) * | 2022-09-28 | 2022-12-23 | 中国农业科学院草原研究所 | Adjustable farmland fertilization equipment in family's farm |
-
2019
- 2019-12-13 CN CN201922235972.XU patent/CN211272425U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112781348A (en) * | 2020-08-31 | 2021-05-11 | 张家港市恒信机械有限公司 | Screening type circulating drying tank |
| CN112535635A (en) * | 2020-12-24 | 2021-03-23 | 安徽联谊药业股份有限公司 | Automatic filling device of hard capsule medicine |
| CN113995730A (en) * | 2021-12-21 | 2022-02-01 | 江苏信佑生物有限公司 | Beta-nicotinamide mononucleotide and herbal extract microcapsule, preparation process and preparation device |
| CN114534568A (en) * | 2022-04-24 | 2022-05-27 | 深圳思镁科技有限公司 | Air disinfection liquid mixing stirring device |
| CN114534568B (en) * | 2022-04-24 | 2022-07-29 | 深圳思镁科技有限公司 | Air disinfection liquid mixing stirring device |
| CN115500124A (en) * | 2022-09-28 | 2022-12-23 | 中国农业科学院草原研究所 | Adjustable farmland fertilization equipment in family's farm |
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