CN211891718U - Injection molding equipment for fuel tank cap - Google Patents

Injection molding equipment for fuel tank cap Download PDF

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CN211891718U
CN211891718U CN201922121378.8U CN201922121378U CN211891718U CN 211891718 U CN211891718 U CN 211891718U CN 201922121378 U CN201922121378 U CN 201922121378U CN 211891718 U CN211891718 U CN 211891718U
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grinding
torsion
plate
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曾博帆
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Dongguan Jinggang Automation Equipment Co ltd
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Dongguan Jinggang Automation Equipment Co ltd
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Abstract

The utility model relates to the technical field of injection molding equipment, in particular to injection molding equipment for an oil tank cover; the automatic water gap removing and polishing device comprises an injection molding mechanism, a cooling machine table for cooling a product, a rotating mechanism for enabling the product to turn over, a water gap folding mechanism for removing water gap excess materials of the product, a polishing mechanism for polishing the product and a conveying mechanism for sequentially moving the product in the injection molding mechanism to the cooling machine table, the rotating mechanism, the water gap folding mechanism and the polishing mechanism; a plurality of cooling carriers for placing products are arranged on the cooling machine platform; the injection molding mechanism, the rotating mechanism and the water port folding mechanism are all arranged on the side of the cooling machine platform; the grinding mechanism is arranged on the side of the water folding port mechanism. The utility model discloses can realize automatic roll over the mouth of a river, the automatic corner of polishing, potential safety hazard, degree of automation when cost of labor is low, operation intensity is low, effectively reduce workman's operation are high, and work efficiency is high.

Description

一种油箱盖注塑设备A fuel tank cap injection molding equipment

技术领域technical field

本实用新型涉及注塑设备技术领域,具体涉及一种油箱盖注塑设备。The utility model relates to the technical field of injection molding equipment, in particular to an injection molding equipment for a fuel tank cover.

背景技术Background technique

传统的油箱盖注塑工艺是注塑成功后,模具打开,人工将产品取出,并进行人工折水口余料的工序,接着再由工人对油箱盖进行边角打磨,这种传统的工作方式效率底,对作业人员数量要求大,工作强度大,作业工人易疲劳;另外操作需伸手进入设备中进行折水口、打磨边角等操作,存在很大的安全隐患。The traditional injection molding process of the fuel tank cover is that after the injection molding is successful, the mold is opened, the product is taken out manually, and the process of manually folding the remaining material at the water opening is performed, and then the workers grind the edges and corners of the fuel tank cover. This traditional working method has low efficiency. The number of operators is large, the work intensity is high, and the workers are easily fatigued; in addition, the operation needs to reach into the equipment to perform operations such as folding water openings and grinding corners, which has great potential safety hazards.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于克服以上所述的缺点,提供了一种油箱盖注塑设备,能实现多个试管样本自动的上料。The purpose of the utility model is to overcome the above-mentioned shortcomings, and to provide a fuel tank cap injection molding equipment, which can realize the automatic feeding of a plurality of test tube samples.

为实现上述目的,本实用新型的具体方案如下:一种油箱盖注塑设备,包括注塑机构、用于供产品冷却的冷却机台、用于使产品翻转朝向的旋转机构、用于去除产品的水口余料的折水口机构、用于对产品进行打磨的打磨机构以及用于将注塑机构中的产品依次移动至冷却机台、旋转机构、折水口机构和打磨机构的传送机构;In order to achieve the above purpose, the specific scheme of the present utility model is as follows: a fuel tank cap injection molding equipment, including an injection molding mechanism, a cooling machine for cooling the product, a rotating mechanism for turning the product over, and a nozzle for removing the product The water folding mechanism for the remaining material, the grinding mechanism for grinding the product, and the conveying mechanism for moving the product in the injection molding mechanism to the cooling machine, the rotating mechanism, the water folding mechanism and the grinding mechanism in sequence;

所述冷却机台上设有若干个用于放置产品的冷却载具;The cooling machine is provided with several cooling carriers for placing products;

所述注塑机构、所述旋转机构以及折水口机构均设于所述冷却机台的侧方;所述打磨机构设于所述折水口机构的侧方。The injection molding mechanism, the rotating mechanism and the water-folding mechanism are all arranged on the side of the cooling machine; the grinding mechanism is arranged on the side of the water-folding mechanism.

本实用新型进一步设置为,所述打磨机构包括打磨机架、用于放置产品的打磨载具、用于使所述打磨载具转动的转动装置、用于防止产品转动时脱离打磨载具的防脱限位装置以及用于对产品进行打磨的刀头装置;所述转动装置包括转动驱动件以及安装于所述打磨机架上的固定座;所述打磨载具与所述固定座转动连接;所述转动驱动件的输出端与所述打磨载具连接;所述转动驱动件用于使所述打磨载具在所述固定座内转动;所述转动驱动件与所述打磨机架连接;所述刀头装置包括刀头以及控制所述刀头与打磨载具上的产品的距离的打磨动力部件;所述刀头通过所述打磨动力部件安装于所述打磨机架上;所述防脱限位装置包括防脱座、用于使产品限定在所述打磨载具上的压块以及用于使所述防脱座与所述固定座可拆卸连接的防脱安装部件;所述压块与所述防脱座转动连接。The present invention is further provided that the grinding mechanism includes a grinding frame, a grinding carrier for placing the product, a rotating device for rotating the grinding carrier, and a preventer for preventing the product from being separated from the grinding carrier when the product is rotated. A disengagement limiting device and a cutter head device for grinding products; the rotating device includes a rotating drive member and a fixed seat mounted on the grinding frame; the grinding carrier is rotatably connected to the fixed seat; The output end of the rotary driving member is connected with the grinding carrier; the rotary driving member is used to rotate the grinding carrier in the fixed seat; the rotary driving member is connected with the grinding frame; The cutter head device includes a cutter head and a grinding power component that controls the distance between the cutter head and the product on the grinding carrier; the cutter head is mounted on the grinding frame through the grinding power component; The disengagement limiting device includes a disengagement-preventing seat, a pressing block for confining the product on the grinding carrier, and a disengaging-preventing installation part for detachably connecting the disengagement-preventing seat and the fixing seat; the pressure The block is rotatably connected with the anti-drop seat.

本实用新型进一步设置为,所述打磨动力部件包括安装于所述打磨机架上的打磨固定架、安装于所述打磨固定架上的打磨导轨、与所述打磨导轨滑动连接的打磨滑块以及用于使所述打磨滑块沿所述打磨导轨滑动的打磨驱动件;所述刀头安装于所述打磨滑块上;所述打磨驱动件安装于所述打磨固定架上;The utility model is further provided that the grinding power component includes a grinding fixing frame installed on the grinding frame, a grinding guide rail installed on the grinding fixed frame, a grinding slider slidingly connected with the grinding guide rail, and a grinding driving member for sliding the grinding sliding block along the grinding guide rail; the cutter head is mounted on the grinding sliding block; the grinding driving member is mounted on the grinding fixing frame;

所述刀头与所述打磨滑块之间可拆卸连接。The cutter head and the grinding slider are detachably connected.

本实用新型进一步设置为,所述压块设于所述防脱座的底部;所述防脱安装部件包括支撑脚、防脱板、防脱导向柱以及防脱升降驱动件;所述防脱板位于所述固定座的上方;所述防脱板通过所述支撑脚安装于所述打磨机架上;所述防脱导向柱的底部贯穿所述防脱板;且所述防脱导向柱与所述防脱板滑动连接;所述防脱座于所述防脱导向柱的底部连接;所述防脱升降驱动件安装于所述防脱板的顶面;所述防脱升降驱动件的输出端贯穿所述防脱板后与所述防脱座连接;所述固定座上设有至少一个定位孔;所述防脱座的底部设有与所述定位孔对应配合的定位凸块;The utility model is further provided that, the pressing block is arranged on the bottom of the anti-dropping seat; the anti-dropping installation component includes a support foot, an anti-dropping plate, an anti-dropping guide post and a drop-proof lifting drive; The plate is located above the fixed seat; the anti-separation plate is installed on the grinding frame through the support feet; the bottom of the anti-separation guide column penetrates the anti-separation plate; and the anti-separation guide column slidingly connected with the anti-falling plate; the anti-falling seat is connected to the bottom of the anti-falling guide column; the anti-falling lift driving member is installed on the top surface of the anti-falling plate; the anti-falling lifting driving member The output end of the anti-dropping plate penetrates the anti-dropping plate and is connected to the anti-dropping seat; the fixing seat is provided with at least one positioning hole; the bottom of the anti-dropping seat is provided with a positioning bump corresponding to the positioning hole ;

所述防脱导向柱的数量为四个;四个防脱导向柱分别通过直线轴承与所述防脱板滑动连接。The number of the anti-falloff guide columns is four; the four anti-falloff guide columns are respectively slidably connected with the anti-falloff plate through linear bearings.

本实用新型进一步设置为,所述打磨载具通过一转动部件与所述固定座转动连接;所述转动部件包括打磨载具座以及转动轴承;所述打磨载具座穿设于所述固定座中;所述打磨载具与所述打磨载具座的一端可拆卸连接;所述转动驱动件与所述打磨载具座的另一端连接;所述转动轴承设于所述打磨载具座以及固定座之间;所述打磨载具座与所述打磨载具之间通过螺钉连接;The utility model is further provided that the grinding carrier is rotatably connected to the fixed seat through a rotating component; the rotating component includes a grinding carrier seat and a rotating bearing; the grinding carrier seat is passed through the fixed seat in; the sanding carrier is detachably connected to one end of the sanding carrier seat; the rotating drive member is connected to the other end of the sanding carrier seat; the rotating bearing is arranged on the sanding carrier seat and between the fixed seats; the grinding carrier seat and the grinding carrier are connected by screws;

所述打磨载具的数量、所述防脱限位装置的数量以及刀头装置的数量均为两套;所述固定座的数量、打磨载具座的数量以及转动轴承的数量均为两个;所述转动驱动件通过打磨皮带传动部件同时驱动两个打磨载具座转动;所述打磨皮带传动部件包括打磨皮带、打磨主动轮、从动轮以及打磨皮带传动支架;所述打磨主动轮与所述从动轮分别套设于两个打磨载具座的底部;其中一个打磨载具座的底端通过一联轴器与所述转动驱动件连接;所述打磨皮带的两头分别套设于所述打磨主动轮与从动轮上;所述打磨主动轮、从动轮以及转动驱动件均与所述打磨皮带传动支架连接。The number of the grinding carriers, the number of the anti-falling limiting devices and the number of the cutter head devices are all two sets; the number of the fixed seats, the number of grinding carrier seats and the number of the rotating bearings are all two The rotary drive part drives the two grinding carrier bases to rotate simultaneously through the grinding belt transmission part; the grinding belt transmission part comprises a grinding belt, a grinding driving wheel, a driven wheel and a grinding belt transmission bracket; the grinding driving wheel and all The driven wheels are respectively sleeved on the bottoms of the two grinding carrier seats; the bottom end of one of the grinding carrier seats is connected with the rotating driving member through a coupling; the two ends of the grinding belt are respectively sleeved on the The grinding driving wheel and the driven wheel are on; the grinding driving wheel, the driven wheel and the rotating driving member are all connected with the grinding belt transmission bracket.

本实用新型进一步设置为,所述旋转机构包括一对用于夹持产品的夹持部件、用于调节两个夹持部件之间的距离的伸缩调节装置以及用于使夹持部件翻转的翻转部件;所述伸缩调节装置包括分别与两个夹持部件连接的主伸缩调节组件以及副伸缩调节组件;所述翻转部件包括翻转动力件、主翻转轴、副翻转轴、主翻转支座以及副翻转支座;所述翻转动力件、主翻转支座以及副翻转支座均安装于所述冷却机台上;所述主翻转轴与副翻转轴分别与所述主翻转支座以及副翻转支座转动连接;所述翻转动力件的输出与所述主翻转轴连接;所述主伸缩调节组件以及副伸缩调节组件分别与所述主翻转轴和副翻转轴连接。The utility model is further provided that the rotating mechanism includes a pair of clamping parts for clamping the product, a telescopic adjusting device for adjusting the distance between the two clamping parts, and an inversion for turning the clamping parts over. The telescopic adjustment device includes a main telescopic adjustment assembly and an auxiliary telescopic adjustment assembly respectively connected with the two clamping parts; the inverting part includes a flipping power member, a main flipping shaft, an auxiliary flipping shaft, a main flipping support and an auxiliary flipping a flipping support; the flipping power piece, the main flipping support and the auxiliary flipping support are all installed on the cooling machine table; the main flipping shaft and the auxiliary flipping shaft are respectively connected with the main flipping support and the auxiliary flipping support The base is rotatably connected; the output of the turning power piece is connected with the main turning shaft; the main telescopic adjusting assembly and the auxiliary telescopic adjusting assembly are respectively connected with the main turning shaft and the auxiliary turning shaft.

本实用新型进一步设置为,所述翻转部件还包括主翻转块、副翻转块以及设于所述主翻转块与副翻转块之间的连接杆;所述主伸缩调节组件安装于所述主翻转块上;所述副伸缩调节组件安装于所述副翻转块上;The utility model is further provided that the inversion component further comprises a main inversion block, an auxiliary inversion block and a connecting rod arranged between the main inversion block and the auxiliary inversion block; the main telescopic adjustment assembly is installed on the main inversion block The auxiliary telescopic adjustment assembly is installed on the auxiliary turning block;

所述主伸缩调节组件包括主推块、主导轨以及安装于所述主翻转块上的主推动力件;所述主导轨与所述主翻转块滑动连接;所述主导轨与所述主推块连接;所述主推动力件的输出端与所述主推块连接;其中一个夹持部件安装于所述主推块上;The main telescopic adjustment assembly includes a main push block, a main guide rail, and a main push piece mounted on the main flip block; the main guide rail is slidably connected to the main flip block; the main guide rail is connected to the main push block; The output end of the main push piece is connected with the main push block; one of the clamping parts is mounted on the main push block;

所述副伸缩调节组件包括副推块、副导轨以及安装于所述副翻转块上的副推动力件;所述副导轨与所述副翻转块滑动连接;所述副导轨与所述副推块连接;所述副推动力件的输出端与所述副推块连接;另外一个夹持部件安装于所述副推块上。The auxiliary telescopic adjustment assembly includes an auxiliary push block, an auxiliary guide rail, and an auxiliary pushing force member installed on the auxiliary turning block; the auxiliary guide rail is slidably connected with the auxiliary turning block; the auxiliary guide rail is connected with the auxiliary pusher block connection; the output end of the auxiliary pushing force piece is connected with the auxiliary pushing block; another clamping part is installed on the auxiliary pushing block.

本实用新型进一步设置为,每个所述夹持部件上均设有翻转防滑垫;The utility model is further provided that, each of the clamping parts is provided with a flipping anti-skid pad;

所述夹持部件为手指气缸;The clamping component is a finger cylinder;

所述旋转机构还包括定位组件;所述冷却机台上设有定位开槽;所述定位开槽位于两个夹持部件之间;所述定位组件包括底板、第一升降导向柱、托板、第一升降气缸以及设于托板上的定位载具;所述第一升降导向柱的一端与所述冷却机台的底面连接;所述第一升降导向柱的另一端与所述底板连接;所述第一升降气缸安装于所述底板上;所述托板设于所述底板的上方;所述第一升降气缸的输出端与所述托板连接,所述第一升降气缸用于驱动所述托板在所述定位开槽中升降;The rotating mechanism further includes a positioning assembly; the cooling machine table is provided with a positioning slot; the positioning slot is located between the two clamping parts; the positioning assembly includes a bottom plate, a first lifting guide column, a support plate , a first lifting cylinder and a positioning carrier arranged on the pallet; one end of the first lifting guide column is connected to the bottom surface of the cooling machine table; the other end of the first lifting guide column is connected to the bottom plate ; The first lifting cylinder is installed on the bottom plate; the supporting plate is arranged above the bottom plate; the output end of the first lifting cylinder is connected with the supporting plate, and the first lifting cylinder is used for Drive the pallet to rise and fall in the positioning slot;

所述定位组件还包括二级升降部件;所述第一升降气缸通过所述二级升降部件与所述托板连接;所述二级升降部件包括升降板、第二升降气缸以及第二升降导向柱;所述升降板与所述第一升降导向柱滑动连接;所述第一升降气缸的输出端与所述升降板的底部连接;所述第二升降气缸安装于所述升降板上;所述第二升降气缸的输出与所述托板的底部连接;所述第二升降导向柱与所述托板连接,且所述第二升降导向柱与所述升降板滑动连接。The positioning assembly further includes a secondary lifting component; the first lifting cylinder is connected to the supporting plate through the secondary lifting component; the secondary lifting component includes a lifting plate, a second lifting cylinder and a second lifting guide The lift plate is slidably connected to the first lift guide column; the output end of the first lift cylinder is connected to the bottom of the lift plate; the second lift cylinder is mounted on the lift plate; The output of the second lift cylinder is connected to the bottom of the support plate; the second lift guide column is connected to the support plate, and the second lift guide column is slidably connected to the lift plate.

本实用新型进一步设置为,所述折水口机构包括两个固定板、两个扭转板、两个扭转载具、用于驱动两个扭转板转动的扭转动力组件以及用于夹持水口余料的水口夹持组件;两个扭转载具分别设于两个扭转板上;每个扭转板的两端均分别与所述两个固定板转动连接;所述扭转动力组件与所述水口夹持组件均安装于固定板上。The utility model is further provided that the water folding mechanism includes two fixing plates, two torsion plates, two torsion carriers, a torsion power assembly for driving the two torsion plates to rotate, and a torsion power assembly for holding the residual material of the nozzle. nozzle clamping assembly; two torsion carriers are respectively arranged on two torsion plates; both ends of each torsion plate are respectively rotatably connected with the two fixed plates; the torsion power assembly and the nozzle clamping assembly are installed on the fixed plate.

本实用新型进一步设置为,所述水口夹持组件包括两个分别设于两个固定板上的水口夹持气缸;两个水口夹持气缸相对设置;所述水口夹持气缸上设有水口防滑垫;所述扭转动力组件包括扭转马达、第一传动齿轮以及第二传动齿轮;所述第一传动齿轮套设于其中一个扭转载具的一端;所述第二传动齿轮套设于另一个扭转载具的一端;所述第一传动齿轮与第二传动齿轮啮合;所述扭转马达的输出端与其中一个扭转载具的另一端连接;所述扭转马达的输出端通过一扭转皮带传动部件与其中一个扭转载具的另一端连接;所述扭转皮带传动部件包括扭转主动轮、扭转从动轮以及扭转皮带;所述扭转皮带的两端分别套设于所述扭转主动轮以及扭转从动轮上;所述扭转从动轮套设于所述扭转载具的另一端上;所述扭转主动轮套设于所述扭转马达的输出端上;所述折水口机构还包括与所述固定板连接的水口收集导向板;所述水口收集导向板设于所述水口夹持组件的下方;所述水口收集导向板的两侧均设有挡板。The utility model is further configured as follows: the nozzle clamping assembly includes two nozzle clamping cylinders respectively arranged on the two fixing plates; the two nozzle clamping cylinders are arranged oppositely; the nozzle clamping cylinder is provided with a nozzle anti-slip. pad; the torsion power assembly includes a torsion motor, a first transmission gear and a second transmission gear; the first transmission gear is sleeved on one end of one of the torsion carriers; the second transmission gear is sleeved on the other torsion one end of the carrier; the first transmission gear meshes with the second transmission gear; the output end of the torsion motor is connected to the other end of one of the torsion carriers; the output end of the torsion motor is connected to the torsion belt transmission part The other end of one of the torsion carriers is connected; the torsion belt transmission component includes a torsion driving wheel, a torsion driven wheel and a torsion belt; both ends of the torsion belt are respectively sleeved on the torsion driving wheel and the torsion driven wheel; The torsion driven wheel is sleeved on the other end of the torsion carrier; the torsion driving wheel is sleeved on the output end of the torsion motor; the water folding mechanism also includes a nozzle connected to the fixing plate a collecting guide plate; the nozzle collecting guide plate is arranged below the nozzle clamping assembly; baffle plates are provided on both sides of the nozzle collecting guide plate.

本实用新型的有益效果是:通过设置刀头装置以及转动装置能实现对产品进行打磨,通过设置防脱限位装置能有效防止产品脱落。通过设置折水口机构,能实现自动折断水口余料。通过设置旋转机构,能实现自动对产品进行旋转,确保产品的朝向能符合下一工位加工处理要求。本实用新型能实现自动折水口,自动打磨边角,人工成本低、作业强度低、有效降低工人操作时的安全隐患、自动化程度高,工作效率高。The beneficial effect of the utility model is that the product can be polished by arranging the cutter head device and the rotating device, and the product can be effectively prevented from falling off by arranging the anti-dropping limiting device. By setting the water-relief mechanism, the residual material at the nozzle can be automatically broken. By setting the rotating mechanism, the product can be automatically rotated to ensure that the orientation of the product can meet the processing requirements of the next station. The utility model can realize automatic water folding, automatic grinding of edges and corners, low labor cost, low operation intensity, effective reduction of hidden safety hazards during operation by workers, high degree of automation and high work efficiency.

附图说明Description of drawings

利用附图对实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The utility model is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the utility model. For those of ordinary skill in the art, under the premise of no creative work, they can also obtain according to the following drawings. Additional drawings.

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2为隐藏注塑机构后的本实用新型的整体结构示意图;2 is a schematic diagram of the overall structure of the present utility model after hiding the injection molding mechanism;

图3为打磨机构的整体结构示意图;Fig. 3 is the overall structure schematic diagram of grinding mechanism;

图4为刀头装置的结构示意图;Fig. 4 is the structural representation of the cutter head device;

图5为转动装置的爆炸图;Figure 5 is an exploded view of the rotating device;

图6为转动装置与产品配合的结构示意图;Figure 6 is a schematic structural diagram of the cooperation between the rotating device and the product;

图7为防脱限位装置的结构示意图;Fig. 7 is the structural schematic diagram of the anti-falling limiting device;

图8为旋转机构、折水口机构与传送机构配合的结构示意图;8 is a schematic structural diagram of the cooperation of the rotating mechanism, the water-folding mechanism and the conveying mechanism;

图9为另一个视角的旋转机构与折水口机构的结构示意图;FIG. 9 is a schematic structural diagram of a rotating mechanism and a water-folding mechanism from another perspective;

图10为夹持部件、伸缩调节装置以及翻转部件的俯视图;Figure 10 is a top view of the clamping part, the telescopic adjustment device and the turning part;

图11为夹持部件、伸缩调节装置以及翻转部件的结构示意图;Figure 11 is a schematic structural diagram of a clamping part, a telescopic adjusting device and a turning part;

图12为折水口工序开始前的产品;Figure 12 is the product before the water-folding process starts;

图13为定位组件的结构示意图;13 is a schematic structural diagram of a positioning assembly;

图14为另一视角的定位组件的结构示意图;14 is a schematic structural diagram of a positioning assembly from another perspective;

图15为折水口机构的整体结构示意图;Figure 15 is a schematic diagram of the overall structure of the water-folding mechanism;

图16为另一视角的折水口机构的整体结构示意图。FIG. 16 is a schematic diagram of the overall structure of the water folding mechanism from another perspective.

其中:12-产品;13-传送机构;11-冷却载具;14-冷却机台;15-注塑机构;16-旋转机构;17-折水口机构;18-打磨机构;110-打磨机架;111-打磨载具;120-转动装置;121-转动驱动件;122-固定座;123-打磨载具座;124-转动轴承;125-联轴器;130-刀头装置;131-刀头;132-打磨固定架;133-打磨导轨;134-打磨滑块;135-打磨驱动件;141-防脱座;142-压块;143-支撑脚;144-防脱板;145-防脱导向柱;146-直线轴承;147-防脱升降驱动件;148-定位孔;149-定位凸块;150-打磨皮带传动部件;151-打磨皮带;152-打磨主动轮;153-打磨从动轮;154-打磨皮带传动支架;211-夹持部件;214-翻转防滑垫;230-翻转部件;231-翻转动力件;232-主翻转轴;233-副翻转轴;234-主翻转支座;235-副翻转支座;236-主翻转块;237-副翻转块;238-连接杆;221-主推块;222-主导轨;223-主推动力件;224-副推块;225-副导轨;226-副推动力件;240-定位组件;241-定位开槽;242-底板;243-第一升降导向柱;244-托板;245-第一升降气缸;246-定位载具;247-升降板;248-第二升降气缸;249-第二升降导向柱;311-固定板;314-扭转板;313-扭转载具;315-水口余料;321-水口夹持气缸;322-水口防滑垫;331-扭转马达;332-第一传动齿轮;333-第二传动齿轮;334-扭转主动轮;335-扭转从动轮;336-扭转皮带;341-水口收集导向板;342-挡板。Among them: 12-product; 13-transmission mechanism; 11-cooling carrier; 14-cooling machine; 15-injection mechanism; 16-rotation mechanism; 17-folding nozzle mechanism; 18-grinding mechanism; 110-grinding frame; 111-grinding carrier; 120-rotating device; 121-rotating drive part; 122-fixed seat; 123-grinding carrier seat; 124-rotating bearing; 125-coupling; 130-tool head device; 131-tool head ;132-grinding fixture; 133-grinding guide rail; 134-grinding slider; 135-grinding drive part; 141-anti-dropping seat; 142-pressing block; 143-supporting foot; 144-anti-dropping plate; Guide column; 146-linear bearing; 147-anti-drop lift drive part; 148-positioning hole; 149-positioning bump; 150-grinding belt transmission part; 151-grinding belt; 152-grinding driving wheel; 153-grinding driven wheel ; 154-grinding belt drive bracket; 211-clamping part; 214-turning anti-skid pad; 230-turning part; 231-turning power part; 232-main turning shaft; 233-auxiliary turning shaft; 234-main turning support; 235-Auxiliary inversion support; 236-Main inversion block; 237-Auxiliary inversion block; 238-Connecting rod; 221-Main push block; 222-Main guide rail; ;226-Auxiliary Propulsion;240-Positioning Components;241-Positioning Slots;242-Bottom Plate;243-First Lifting Guide Column;244-Support Plate;245-First Lifting Cylinder;246-Positioning Carrier;247 -Lifting plate; 248-Second lifting cylinder; 249-Second lifting guide column; 311-Fixing plate; 314-Twisting plate; 313-Twisting carrier; 315-Nozzle residual material; 321-Nozzle clamping cylinder; 322- Nozzle anti-skid pad; 331-twisting motor; 332-first transmission gear; 333-second transmission gear; 334-twisting driving wheel; 335-twisting driven wheel; 336-twisting belt; 341-nozzle collecting guide plate; 342-block plate.

具体实施方式Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描D述。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided. It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.

如图1-16所示,本实施例所述的一种油箱盖注塑设备,包括注塑机构15、用于供产品12冷却的冷却机台14、用于使产品12翻转朝向的旋转机构16、用于去除产品12的水口余料315的折水口机构17、用于对产品12进行打磨的打磨机构18以及用于将注塑机构15中的产品12依次移动至冷却机台14、旋转机构16、折水口机构17和打磨机构18的传送机构13;所述冷却机台14上设有若干个用于放置产品12的冷却载具11;所述注塑机构15、所述旋转机构16以及折水口机构17均设于所述冷却机台14的侧方;所述打磨机构18设于所述折水口机构17的侧方。As shown in Figures 1-16, a fuel tank cap injection molding equipment described in this embodiment includes an injection molding mechanism 15, a cooling machine 14 for cooling the product 12, a rotating mechanism 16 for turning the product 12 over, The shroud mechanism 17 for removing the residual material 315 of the nozzle of the product 12, the grinding mechanism 18 for grinding the product 12, and the product 12 in the injection molding mechanism 15 are sequentially moved to the cooling machine 14, the rotating mechanism 16, The water folding mechanism 17 and the conveying mechanism 13 of the grinding mechanism 18; the cooling machine 14 is provided with several cooling carriers 11 for placing the products 12; the injection molding mechanism 15, the rotating mechanism 16 and the water folding mechanism 17 are arranged on the side of the cooling machine 14 ; the grinding mechanism 18 is arranged on the side of the water folding mechanism 17 .

具体地,传送机构13为市面常见的机械手即可,对其结构不作限定。Specifically, the conveying mechanism 13 may be a common manipulator in the market, and its structure is not limited.

由于产品12经过注塑机构15注塑成型后,温度较高,因此需要先由传送机构13将产品12放置在冷却机台14上,待其冷却到合适温度的时候,再进行后续的处理;后续的处理步骤中,往往需要对产品12的不同面分别进行处理。这就需要翻转产品12,使其的朝向能适合下一工位加工处理,通过设置旋转机构16能确保产品12的朝向能符合下一工位加工处理要求;为了提高生产速度,通常一次注塑工序会产生两个油箱盖半成品,因此从注塑工序出来的两个油箱盖之间会连接有水口余料315,因此需要将水口余料315与两个油箱盖之间断开,才能进入下一工序,通过设置折水口机构17能实现自动折水口余料315,将相连的两个产品12与水口余料315之间断开;水口余料315断开后能进行打磨工序,通过设置打磨机构18能将产品12的边角进行打磨。本实用新型能实现自动折水口,自动打磨边角,人工成本低、作业强度低、有效降低工人操作时的安全隐患、自动化程度高,工作效率高。Since the temperature of the product 12 is relatively high after being injection-molded by the injection molding mechanism 15, it is necessary to place the product 12 on the cooling machine 14 by the conveying mechanism 13 first, and then perform subsequent processing when it is cooled to a suitable temperature; In the processing steps, different sides of the product 12 often need to be processed separately. This requires the product 12 to be turned over to make its orientation suitable for the processing of the next station. By setting the rotating mechanism 16, the orientation of the product 12 can be ensured to meet the processing requirements of the next station; in order to improve the production speed, usually one injection molding process There will be two semi-finished fuel tank caps, so the nozzle residual material 315 will be connected between the two fuel tank caps from the injection molding process. Therefore, it is necessary to disconnect the nozzle residual material 315 from the two fuel tank caps before entering the next process. By setting the water folding mechanism 17, the automatic folding water opening residual material 315 can be realized, and the two connected products 12 and the nozzle residual material 315 can be disconnected; the grinding process can be performed after the nozzle residual material 315 is disconnected. The corners of the product 12 are sanded. The utility model can realize automatic water folding, automatic grinding of edges and corners, low labor cost, low operation intensity, effective reduction of hidden safety hazards during operation by workers, high degree of automation and high work efficiency.

如图3-7所示,本实施例所述的一种油箱盖注塑设备,所述打磨机构18包括打磨机架110、用于放置产品12的打磨载具111、用于使所述打磨载具111转动的转动装置120、用于防止产品12转动时脱离打磨载具111的防脱限位装置以及用于对产品12进行打磨的刀头装置130;所述转动装置120包括转动驱动件121以及安装于所述打磨机架110上的固定座122;所述打磨载具111与所述固定座122转动连接;所述转动驱动件121的输出端与所述打磨载具111连接;所述转动驱动件121用于使所述打磨载具111在所述固定座122内转动;所述转动驱动件121与所述打磨机架110连接;所述刀头装置130包括刀头131以及控制所述刀头131与打磨载具111上的产品12的距离的打磨动力部件;所述刀头131通过所述打磨动力部件安装于所述打磨机架110上;所述防脱限位装置包括防脱座141、用于使产品12限定在所述打磨载具111上的压块142以及用于使所述防脱座141与所述固定座122可拆卸连接的防脱安装部件;所述压块142与所述防脱座141转动连接。As shown in FIGS. 3-7 , in the fuel tank cap injection molding equipment described in this embodiment, the grinding mechanism 18 includes a grinding frame 110 , a grinding carrier 111 for placing the product 12 , and a grinding carrier 111 for making the grinding carrier A rotating device 120 for rotating the product 111 , a disengagement-preventing limit device for preventing the product 12 from being separated from the grinding carrier 111 when rotating, and a cutter head device 130 for grinding the product 12 ; the rotating device 120 includes a rotating drive member 121 and the fixed seat 122 installed on the grinding frame 110; the grinding carrier 111 is rotatably connected with the fixed seat 122; the output end of the rotary driving member 121 is connected with the grinding carrier 111; the The rotary drive member 121 is used to rotate the grinding carrier 111 in the fixed seat 122; the rotary drive member 121 is connected with the grinding frame 110; the cutter head device 130 includes a cutter head 131 and a control unit The grinding power component is the distance between the cutter head 131 and the product 12 on the grinding carrier 111; the cutter head 131 is installed on the grinding frame 110 through the grinding power component; The disengagement seat 141 , the pressing block 142 for confining the product 12 on the sanding carrier 111 , and the disengagement-preventing installation component for detachably connecting the disengagement-preventing seat 141 and the fixing seat 122 ; the pressing block 142 ; The block 142 is rotatably connected with the anti-drop seat 141 .

具体地,打磨载具111的形状与产品12相匹配;为了适配多种形状的产品12,打磨载具111与打磨载具座123之间可以为可拆卸连接,便于更换不同型号的打磨载具111;打磨载具座123与固定座122之间可以通过轴承转动连接;开始打磨工序前,需先将产品12放置在打磨载具111上,然后使防脱座141安装于固定座122上,确保压块142能使产品12压紧在打磨载具111上。接着可以开始进行打磨工序,打磨时,转动驱动件121的输出端驱动打磨载具111转动,从而带动打磨载具111上的产品12转动,又因为压块142与所述防脱座141转动连接,因此在产品12转动时,压块142既能防止产品12脱落,又不妨碍产品12的转动;在产品12转动稳定后,打磨动力部件驱使刀头131靠近产品12,直至刀头131触碰产品12,由于产品12一直保持转动,因此刀头131不动的情况下,能对产品12的边缘进行打磨。打磨完成后,然后打磨动力部件使刀头131回缩至初始位置,等待对下一产品12进行打磨。产品12完成打磨后,转动驱动件121停止转动产品12,接着,将防脱座141离开固定座122,解除对产品12的限制,更换下一待打磨的产品12,重复上述步骤。Specifically, the shape of the sanding carrier 111 matches the product 12; in order to adapt to products 12 of various shapes, the sanding carrier 111 and the sanding carrier seat 123 can be detachably connected to facilitate the replacement of different types of sanding carriers Tool 111; the grinding tool seat 123 and the fixed seat 122 can be rotatably connected by bearings; before starting the grinding process, the product 12 needs to be placed on the grinding tool 111, and then the anti-separation seat 141 is installed on the fixed seat 122. , to ensure that the pressing block 142 can press the product 12 on the grinding carrier 111 . Then the grinding process can be started. During grinding, the output end of the rotating driving member 121 drives the grinding carrier 111 to rotate, thereby driving the product 12 on the grinding carrier 111 to rotate, and because the pressing block 142 is rotatably connected to the anti-separation seat 141 , so when the product 12 rotates, the pressing block 142 can not only prevent the product 12 from falling off, but also does not hinder the rotation of the product 12; after the product 12 rotates stably, the grinding power component drives the cutter head 131 close to the product 12 until the cutter head 131 touches For the product 12, since the product 12 keeps rotating, the edge of the product 12 can be polished when the cutter head 131 does not move. After the grinding is completed, the power component is then ground to retract the cutter head 131 to the initial position, and the next product 12 is ready for grinding. After the product 12 is polished, the rotary driving member 121 stops rotating the product 12, and then the anti-separation seat 141 is separated from the fixed seat 122 to release the restriction on the product 12, replace the next product 12 to be polished, and repeat the above steps.

如图3-4所示,本实施例所述的一种油箱盖注塑设备,所述打磨动力部件包括安装于所述打磨机架110上的打磨固定架132、安装于所述打磨固定架132上的打磨导轨133、与所述打磨导轨133滑动连接的打磨滑块134以及用于使所述打磨滑块134沿所述打磨导轨133滑动的打磨驱动件135;所述刀头131安装于所述打磨滑块134上;所述打磨驱动件135安装于所述打磨固定架132上;所述刀头131与所述打磨滑块134之间可拆卸连接。As shown in FIGS. 3-4 , in the fuel tank cap injection molding equipment described in this embodiment, the grinding power component includes a grinding fixing frame 132 mounted on the grinding frame 110 , and a grinding fixing frame 132 installed on the grinding fixing frame 132 . The grinding guide rail 133 on the top of the grinding guide, the grinding sliding block 134 slidably connected with the grinding guide rail 133, and the grinding driving member 135 for sliding the grinding sliding block 134 along the grinding guide rail 133; the cutter head 131 is installed on the the grinding slider 134; the grinding driving member 135 is mounted on the grinding fixing frame 132; the cutter head 131 and the grinding slider 134 are detachably connected.

具体地,打磨驱动件135可以是气缸;当需要将刀头131推近产品12或远离产品12时,只需要使打磨驱动件135的输出端推动打磨滑块134在打磨滑块134对应地前移或后移,即可实现打磨功能。由于刀头131与所述打磨滑块134之间可拆卸连接,则在长期工作的情况下,刀头131有可能因为磨损而导致不再锋利,因此,通过上述设置,能便捷地更换刀头131。Specifically, the grinding driver 135 can be an air cylinder; when the cutter head 131 needs to be pushed closer to the product 12 or away from the product 12 , it is only necessary to make the output end of the grinding driver 135 push the grinding slider 134 before the grinding slider 134 correspondingly Move or move back, you can realize the grinding function. Since the cutter head 131 and the grinding slider 134 are detachably connected, in the case of long-term operation, the cutter head 131 may become no longer sharp due to wear and tear. Therefore, through the above arrangement, the cutter head can be easily replaced 131.

如图3-7所示,本实施例所述的一种油箱盖注塑设备,所述压块142设于所述防脱座141的底部;所述防脱安装部件包括支撑脚143、防脱板144、防脱导向柱145以及防脱升降驱动件147;所述防脱板144位于所述固定座122的上方;所述防脱板144通过所述支撑脚143安装于所述打磨机架110上;所述防脱导向柱145的底部贯穿所述防脱板144;且所述防脱导向柱145与所述防脱板144滑动连接;所述防脱座141于所述防脱导向柱145的底部连接;所述防脱升降驱动件147安装于所述防脱板144的顶面;所述防脱升降驱动件147的输出端贯穿所述防脱板144后与所述防脱座141连接;所述固定座122上设有至少一个定位孔148;所述防脱座141的底部设有与所述定位孔148对应配合的定位凸块149;As shown in FIGS. 3-7 , in the injection molding equipment for a fuel tank cap described in this embodiment, the pressing block 142 is arranged at the bottom of the anti-dropping seat 141 ; The plate 144, the anti-falling guide post 145 and the anti-falling lift driving member 147; the anti-falling plate 144 is located above the fixing seat 122; the anti-falling plate 144 is installed on the grinding frame through the supporting feet 143 110; the bottom of the anti-detachment guide post 145 penetrates the anti-detachment plate 144; and the anti-detachment guide post 145 is slidably connected to the anti-detachment plate 144; The bottom of the column 145 is connected; the anti-drop-off driving member 147 is installed on the top surface of the anti-drop-off plate 144; The seat 141 is connected; the fixing seat 122 is provided with at least one positioning hole 148 ;

进行打磨工序时,需要将压块142压紧产品12,防止其在打磨的过程中脱落。防脱升降驱动件147可以是气缸。具体地,打磨工序开始前,防脱升降驱动件147的输出端伸出,推动防脱防脱座141下降,此时,防脱导向柱145同时下降,使得防脱座141底部的压块142稳定的下落。压块142持续下落,直至定位凸块149完全落入固定座122上的定位孔148中,使得固定座122与防脱座141之间固定连接,则此时,压块142也将顶紧产品12的顶部,然后可以开始打磨工序。当打磨完成后,只需要使防脱升降驱动件147的输出端回缩,带动防脱座141上的定位凸块149离开固定座122即可。During the grinding process, the pressing block 142 needs to be pressed against the product 12 to prevent it from falling off during the grinding process. The anti-drop-off lift driving member 147 may be an air cylinder. Specifically, before the grinding process starts, the output end of the anti-drop-off lifting driving member 147 is extended to push the anti-drop-off and anti-drop seat 141 to descend. At this time, the anti-drop-off guide post 145 is simultaneously lowered, so that the pressure block 142 at the bottom of the anti-drop seat 141 is lowered. steady fall. The pressing block 142 continues to fall until the positioning protrusion 149 completely falls into the positioning hole 148 on the fixing seat 122, so that the fixing seat 122 and the anti-falling seat 141 are fixedly connected. At this time, the pressing block 142 will also press the product tightly. 12, and the sanding process can begin. After the grinding is completed, it is only necessary to retract the output end of the anti-drop-off lift driving member 147 to drive the positioning projections 149 on the anti-drop-off seat 141 to leave the fixed seat 122 .

如图3-7所示,本实施例所述的一种油箱盖注塑设备,所述防脱导向柱145的数量为四个;四个防脱导向柱145分别通过直线轴承146与所述防脱板144滑动连接。As shown in FIGS. 3-7 , in the injection molding equipment for a fuel tank cap described in this embodiment, the number of the anti-falling guide columns 145 is four; The stripper plate 144 is slidably connected.

具体地,通过设置多个防脱导向柱145以及直线轴承146能使防脱座141在下降的过程中更加稳定。Specifically, by arranging a plurality of anti-dropping guide posts 145 and linear bearings 146, the anti-dropping seat 141 can be more stable during the descending process.

如图3和7所示,本实施例所述的一种油箱盖注塑设备,所述打磨载具111通过一转动部件与所述固定座122转动连接;所述转动部件包括打磨载具座123以及转动轴承124;所述打磨载具座123穿设于所述固定座122中;所述打磨载具111与所述打磨载具座123的一端可拆卸连接;所述转动驱动件121与所述打磨载具座123的另一端连接;所述转动轴承124设于所述打磨载具座123以及固定座122之间;所述打磨载具座123与所述打磨载具111之间通过螺钉连接;As shown in FIGS. 3 and 7 , in the injection molding equipment for a fuel tank cap according to this embodiment, the grinding carrier 111 is rotatably connected to the fixing seat 122 through a rotating part; the rotating part includes the grinding carrier seat 123 and a rotating bearing 124; the grinding carrier seat 123 is penetrated in the fixing seat 122; the grinding carrier 111 is detachably connected to one end of the grinding carrier seat 123; the rotary driving member 121 is connected to the The other end of the grinding carrier seat 123 is connected; the rotating bearing 124 is provided between the grinding carrier seat 123 and the fixed seat 122; the grinding carrier seat 123 and the grinding carrier 111 are connected by screws connect;

具体地,通过增设打磨载具座123以及使打磨载具111与打磨载具座123可拆卸连接,能根据不同的产品12,跟换不同的打磨载具111,通用性更强。通过设置转动轴承124,有利于减少打磨载具座123以及固定座122之间的摩擦力,使得转动更加稳定。采用螺钉通用性强,成本低。Specifically, by adding the grinding carrier seat 123 and detachably connecting the grinding carrier 111 and the grinding carrier seat 123 , different grinding carriers 111 can be replaced according to different products 12 , and the versatility is stronger. By arranging the rotating bearing 124, the friction force between the grinding tool seat 123 and the fixing seat 122 is advantageously reduced, so that the rotation is more stable. The use of screws has strong versatility and low cost.

如图3-7所示,本实施例所述的一种油箱盖注塑设备,所述打磨载具111的数量、所述防脱限位装置的数量以及刀头装置130的数量均为两套;所述固定座122的数量、打磨载具座123的数量以及转动轴承124的数量均为两个;所述转动驱动件121通过打磨皮带传动部件150同时驱动两个打磨载具座123转动;所述打磨皮带传动部件150包括打磨皮带151、打磨主动轮152、从动轮以及打磨皮带传动支架154;所述打磨主动轮152与所述从动轮分别套设于两个打磨载具座123的底部;其中一个打磨载具座123的底端通过一联轴器125与所述转动驱动件121连接;所述打磨皮带151的两头分别套设于所述打磨主动轮152与从动轮上;所述打磨主动轮152、从动轮以及转动驱动件121均与所述打磨皮带传动支架154连接。As shown in FIGS. 3-7 , in the injection molding equipment for a fuel tank cap described in this embodiment, the number of the grinding carriers 111 , the number of the anti-drop-off limiting devices, and the number of the cutter head devices 130 are all two sets. ; The number of the fixed seat 122, the number of the grinding carrier seat 123 and the number of the rotary bearing 124 are all two; the rotating driving member 121 drives the two grinding carrier seats 123 to rotate simultaneously through the grinding belt transmission member 150; The grinding belt transmission component 150 includes a grinding belt 151, a grinding driving wheel 152, a driven wheel and a grinding belt transmission bracket 154; the grinding driving wheel 152 and the driven wheel are respectively sleeved on the bottom of the two grinding carrier seats 123 ; One of the bottom ends of the grinding carrier seat 123 is connected with the rotating drive member 121 through a coupling 125; the two ends of the grinding belt 151 are respectively sleeved on the grinding driving wheel 152 and the driven wheel; the The grinding driving pulley 152 , the driven pulley and the rotary driving member 121 are all connected with the grinding belt drive bracket 154 .

打磨皮带传动支架154可以由若干个小支架构成;通过采用打磨皮带传动部件150能只用一个转动驱动件121即能带动两个产品12转动,同时完成两个产品12的打磨,打磨速度快。具体地,当转动驱动件121转动的时候,会带动打磨主动轮152转动,打磨主动轮152的转动通过打磨皮带151能带动打磨从动轮153转动,从而使得两个打磨载具座123同步转动。The grinding belt drive bracket 154 can be composed of several small brackets; by using the grinding belt drive part 150, only one rotary drive member 121 can drive the two products 12 to rotate, and the two products 12 can be polished at the same time, and the grinding speed is fast. Specifically, when the rotary driving member 121 rotates, it will drive the grinding driving wheel 152 to rotate, and the rotation of the grinding driving wheel 152 can drive the grinding driven wheel 153 to rotate through the grinding belt 151, so that the two grinding carrier seats 123 rotate synchronously.

如图8-11所示,本实施例所述的一种油箱盖注塑设备,所述旋转机构16包括一对用于夹持产品12的夹持部件211、用于调节两个夹持部件211之间的距离的伸缩调节装置以及用于使夹持部件211翻转的翻转部件230;所述伸缩调节装置包括分别与两个夹持部件211连接的主伸缩调节组件以及副伸缩调节组件;所述翻转部件230包括翻转动力件231、主翻转轴232、副翻转轴233、主翻转支座234以及副翻转支座235;所述翻转动力件231、主翻转支座234以及副翻转支座235均安装于所述冷却机台14上;所述主翻转轴232与副翻转轴233分别与所述主翻转支座234以及副翻转支座235转动连接;所述翻转动力件231的输出与所述主翻转轴232连接;所述主伸缩调节组件以及副伸缩调节组件分别与所述主翻转轴232和副翻转轴233连接。As shown in FIGS. 8-11 , in the injection molding equipment for a fuel tank cap described in this embodiment, the rotating mechanism 16 includes a pair of clamping parts 211 for clamping the product 12 , and two clamping parts 211 for adjusting the two clamping parts 211 . The telescopic adjustment device for the distance between the two and the inversion part 230 for turning the clamping part 211; the telescopic adjustment device includes a main telescopic adjustment assembly and a secondary telescopic adjustment assembly respectively connected with the two clamping parts 211; the The turning part 230 includes a turning power member 231 , a main turning shaft 232 , an auxiliary turning shaft 233 , a main turning bearing 234 and an auxiliary turning bearing 235 ; the turning power member 231 , the main turning bearing 234 and the auxiliary turning bearing 235 are all installed on the cooling machine 14; the main inversion shaft 232 and the auxiliary inversion shaft 233 are respectively rotatably connected with the main inversion support 234 and the auxiliary inversion support 235; the output of the inversion power member 231 is connected to the The main inversion shaft 232 is connected; the main telescopic adjustment assembly and the auxiliary telescopic adjustment assembly are respectively connected with the main inversion shaft 232 and the auxiliary inversion shaft 233 .

夹持部件211为市面常见的手指气缸、夹持装置即可,对其结构不作限定,可实现夹持产品12的功能即可。伸缩调节装置为市面常见的伸缩调节装置,能实现将调整两个夹持部件211的距离即可。具体地,为了确保能顺利转动产品12,主翻转支座234以及副翻转支座235的高度设置为足够高以供产品12转动,防止转动的时候产品12撞击到冷却机台14而导致翻转失败;初始时,两个夹持部件211之间的距离被主伸缩调节组件以及副伸缩调节组件调节得足够容纳产品12。当需要旋转产品12时,传送机构13将产品12放置在两个夹持部件211之间,然后伸缩调节装置调整两个夹持部件211的距离,使得夹持部件211能靠近并夹持产品12,夹持部件211将会从两端对产品12进行夹持,夹持牢固后,传送机构13放开产品12;接着,翻转动力件231带动主翻转轴232连接,由于两个夹持部件211同时夹持了产品12,则主翻转轴232转动的时候,会带动副翻转轴233同时沿副翻转支座235转动,当产品12转动到合适的角度时,例如转动度时,翻转动力件231停止工作,然后机械手将产品12进行抓取,接着伸缩调节装置以及夹持部件211同时工作,使得夹持部件211松开产品12,最后传送机构13将产品12放入下一工序中,确保产品12的朝向能符合下一工位加工处理要求,从而实现油箱盖翻转的自动化。The clamping member 211 may be a common finger cylinder or clamping device in the market, and its structure is not limited, as long as it can realize the function of clamping the product 12 . The telescopic adjustment device is a common telescopic adjustment device in the market, which can adjust the distance between the two clamping parts 211 . Specifically, in order to ensure that the product 12 can be rotated smoothly, the heights of the main inversion support 234 and the auxiliary inversion support 235 are set to be high enough for the product 12 to rotate, so as to prevent the product 12 from hitting the cooling machine 14 and causing the inversion failure during rotation. ; Initially, the distance between the two clamping parts 211 is adjusted by the main telescopic adjustment assembly and the auxiliary telescopic adjustment assembly to be sufficient to accommodate the product 12 . When the product 12 needs to be rotated, the conveying mechanism 13 places the product 12 between the two clamping parts 211 , and then the telescopic adjusting device adjusts the distance between the two clamping parts 211 so that the clamping parts 211 can approach and clamp the product 12 , the clamping member 211 will clamp the product 12 from both ends, and after the clamping is firm, the conveying mechanism 13 releases the product 12; then, the turning power member 231 drives the main turning shaft 232 to connect, because the two clamping members 211 When the product 12 is clamped at the same time, when the main turning shaft 232 rotates, it will drive the auxiliary turning shaft 233 to rotate along the auxiliary turning support 235 at the same time. Stop working, then the manipulator grabs the product 12, then the telescopic adjustment device and the clamping part 211 work at the same time, so that the clamping part 211 releases the product 12, and finally the conveying mechanism 13 puts the product 12 into the next process to ensure the product The orientation of 12 can meet the processing requirements of the next station, so as to realize the automation of turning the fuel tank cover.

如图8-11所示,本实施例所述的一种油箱盖注塑设备,所述翻转部件230还包括主翻转块236、副翻转块237以及设于所述主翻转块236与副翻转块237之间的连接杆238;所述主伸缩调节组件安装于所述主翻转块236上;所述副伸缩调节组件安装于所述副翻转块237上;As shown in FIGS. 8-11 , in the injection molding equipment for a fuel tank cap described in this embodiment, the inversion component 230 further includes a main inversion block 236 , an auxiliary inversion block 237 , and a main inversion block 236 and an auxiliary inversion block. The connecting rod 238 between 237; the main telescopic adjustment assembly is installed on the main inversion block 236; the auxiliary telescopic adjustment assembly is installed on the auxiliary inversion block 237;

具体地,在实际使用中,有些产品12的刚性较差,在转动的过程中,由于扭力的作用,可能会扭断产品12,或者导致产品12变形,影响后续的加工工序。通过设置主翻转块236、副翻转块237以及连接杆238,能形成一个稳定的支架结构,有利于稳定地转动产品12,确保不会损坏产品12。Specifically, in actual use, some products 12 have poor rigidity. During rotation, due to the action of torsional force, the products 12 may be twisted and broken, or the products 12 may be deformed, affecting subsequent processing procedures. By arranging the main inversion block 236 , the auxiliary inversion block 237 and the connecting rod 238 , a stable support structure can be formed, which is conducive to stably rotating the product 12 and ensures that the product 12 will not be damaged.

如图10-11所示,本实施例所述的一种油箱盖注塑设备,所述主伸缩调节组件包括主推块221、主导轨222以及安装于所述主翻转块236上的主推动力件223;所述主导轨222与所述主翻转块236滑动连接;所述主导轨222与所述主推块221连接;所述主推动力件223的输出端与所述主推块221连接;其中一个夹持部件211安装于所述主推块221上;As shown in FIGS. 10-11 , in the injection molding equipment for a fuel tank cap described in this embodiment, the main telescopic adjustment assembly includes a main push block 221 , a main guide rail 222 and a main push member 223 installed on the main flip block 236 . ; the main guide rail 222 is slidably connected with the main turning block 236; the main guide rail 222 is connected with the main push block 221; the output end of the main push piece 223 is connected with the main push block 221; The component 211 is mounted on the main push block 221;

主推动力件223可以是常见的气缸;当需要使两个夹持部件211部件的距离变小时,保持其中一个夹持部件211不动,使主推动力件223工作,带动与主推动力件223的输出端连接的主推块221往前移动,则主导轨222会沿主翻转块236往前滑动,使得主推块221能平稳前移;同理,当需要使两个夹持部件211部件的距离变大时,只需要使主推动力件223的输出端回缩即可。The main driving force member 223 can be a common air cylinder; when the distance between the two clamping members 211 needs to be reduced, keep one of the clamping members 211 stationary to make the main driving force member 223 work and drive the output of the main driving force member 223 If the main push block 221 connected at the end moves forward, the main guide rail 222 will slide forward along the main turning block 236, so that the main push block 221 can move forward smoothly; similarly, when the distance between the two clamping parts 211 needs to be increased At this time, it is only necessary to retract the output end of the main driving force member 223 .

如图10-11所示,本实施例所述的一种油箱盖注塑设备,所述副伸缩调节组件包括副推块224、副导轨225以及安装于所述副翻转块237上的副推动力件226;所述副导轨225与所述副翻转块237滑动连接;所述副导轨225与所述副推块224连接;所述副推动力件226的输出端与所述副推块224连接;另外一个夹持部件211安装于所述副推块224上。As shown in FIGS. 10-11 , in the injection molding equipment for a fuel tank cap described in this embodiment, the auxiliary telescopic adjustment assembly includes an auxiliary push block 224 , an auxiliary guide rail 225 and an auxiliary driving force installed on the auxiliary turning block 237 The auxiliary guide rail 225 is slidably connected with the auxiliary turning block 237 ; the auxiliary guide rail 225 is connected with the auxiliary push block 224 ; the output end of the auxiliary pushing force piece 226 is connected with the auxiliary push block 224 ; Another clamping member 211 is mounted on the auxiliary push block 224 .

副推动力件226可以是常见的气缸;当需要使两个夹持部件211部件的距离变小时,保持另一个夹持部件211不动,使副推动力件226工作,带动与副推动力件226的输出端连接的副推块224往前移动,则副导轨225会沿副翻转块237往前滑动,使得副推块224能平稳前移;同理,当需要使两个夹持部件211部件的距离变大时,只需要使副推动力件226的输出端回缩即可。通过设置副伸缩调节组件能加快夹持的速度。The auxiliary driving force member 226 can be a common air cylinder; when the distance between the two clamping members 211 needs to be reduced, keep the other clamping member 211 still, so that the auxiliary driving force member 226 works, and drives the auxiliary driving force member 211. If the auxiliary push block 224 connected to the output end of 226 moves forward, the auxiliary guide rail 225 will slide forward along the auxiliary turning block 237, so that the auxiliary push block 224 can move forward smoothly; When the distance between the components increases, it is only necessary to retract the output end of the auxiliary thrust member 226 . The clamping speed can be accelerated by setting the auxiliary telescopic adjustment assembly.

如图10-11所示,本实施例所述的一种油箱盖注塑设备,每个所述夹持部件211上均设有翻转防滑垫214;通过设置翻转防滑垫214能防止在转动的过程中,产品12打滑而掉落。As shown in Figures 10-11, in the injection molding equipment for a fuel tank cap described in this embodiment, each of the clamping parts 211 is provided with a flip-proof anti-skid pad 214; , the product 12 slips and falls.

如图10-11所示,本实施例所述的一种油箱盖注塑设备,所述夹持部件211为手指气缸;采用手指气缸能在确保夹紧产品12的同时,减少占据的空间,提高整机的紧凑度。As shown in FIGS. 10-11 , in the injection molding equipment for a fuel tank cover described in this embodiment, the clamping component 211 is a finger cylinder; the use of the finger cylinder can ensure the clamping of the product 12 while reducing the occupied space and improving the The compactness of the whole machine.

如图9、13和14所示,本实施例所述的一种油箱盖注塑设备,所述旋转机构16还包括定位组件240;所述冷却机台14上设有定位开槽241;所述定位开槽241位于两个夹持部件211之间;所述定位组件240包括底板242、第一升降导向柱243、托板244、第一升降气缸245以及设于托板244上的定位载具246;所述第一升降导向柱243的一端与所述冷却机台14的底面连接;所述第一升降导向柱243的另一端与所述底板242连接;所述第一升降气缸245安装于所述底板242上;所述托板244设于所述底板242的上方;所述第一升降气缸245的输出端与所述托板244连接,所述第一升降气缸245用于驱动所述托板244在所述定位开槽241中升降。As shown in FIGS. 9 , 13 and 14 , in the injection molding equipment for a fuel tank cap described in this embodiment, the rotating mechanism 16 further includes a positioning assembly 240 ; the cooling machine 14 is provided with a positioning slot 241 ; the The positioning slot 241 is located between the two clamping members 211 ; the positioning assembly 240 includes a bottom plate 242 , a first lifting guide column 243 , a supporting plate 244 , a first lifting cylinder 245 and a positioning carrier disposed on the supporting plate 244 246; one end of the first lift guide column 243 is connected to the bottom surface of the cooling machine table 14; the other end of the first lift guide column 243 is connected to the bottom plate 242; the first lift cylinder 245 is installed in on the bottom plate 242; the supporting plate 244 is arranged above the bottom plate 242; the output end of the first lifting cylinder 245 is connected to the supporting plate 244, and the first lifting cylinder 245 is used to drive the The pallet 244 ascends and descends in the positioning slot 241 .

定位载具246的上设有与产品12的形状相匹配的凹槽,更优的是,凹槽的可以同时兼容产品12的正面和反面形状;如果是采用机械手上料的方式,可能需要在机械手上额外装配用于定位的器件,通过设置定位组件240,则由于托板244升降的高度以及位置都被指定好了,有利于与夹持部件211配合,使得夹持步骤更加精准稳定。具体地,在进行夹持之前,托板244将会被第一升降气缸245抬升至高于定位开槽241,且位于两个夹持部件211之间,然后机械手上料;机械手将产品12放置在定位载具246上;由于定位载具246的位置是固定地,则夹持部件211每次都可以精准地夹持到定位载具246的产品12。当夹持部件211稳定地夹持好产品12后,第一升降气缸245带动定位载具246下降至低于定位开槽241的位置,防止在转动的过程中,撞击到定位组件240而损坏产品12或者器件;当产品12转动结束后,可以人工或机械手将产品12直接从夹持部件211中取下,也可以升起定位载具246,将产品12放置在定位载具246后,再由机械手将产品12取下。The positioning carrier 246 is provided with a groove that matches the shape of the product 12. More preferably, the groove can be compatible with the front and back shapes of the product 12 at the same time; The manipulator is additionally equipped with a device for positioning. By setting the positioning assembly 240, since the lifting height and position of the pallet 244 are specified, it is beneficial to cooperate with the clamping part 211, so that the clamping step is more accurate and stable. Specifically, before clamping, the pallet 244 will be lifted by the first lifting cylinder 245 to be higher than the positioning slot 241, and located between the two clamping parts 211, and then the manipulator will load the material; the manipulator will place the product 12 on the On the positioning carrier 246 ; since the position of the positioning carrier 246 is fixed, the clamping member 211 can precisely clamp the product 12 on the positioning carrier 246 every time. After the clamping member 211 stably clamps the product 12, the first lifting cylinder 245 drives the positioning carrier 246 to descend to a position lower than the positioning slot 241, so as to prevent the product from being damaged by hitting the positioning member 240 during the rotation. 12 or device; when the rotation of the product 12 is completed, the product 12 can be directly removed from the clamping part 211 manually or by a mechanical hand, or the positioning carrier 246 can be raised, and the product 12 can be placed on the positioning carrier 246. The robot removes the product 12 .

如图9、13和14所示,本实施例所述的一种油箱盖注塑设备,所述定位组件240还包括二级升降部件;所述第一升降气缸245通过所述二级升降部件与所述托板244连接;所述二级升降部件包括升降板247、第二升降气缸248以及第二升降导向柱249;所述升降板247与所述第一升降导向柱243滑动连接;所述第一升降气缸245的输出端与所述升降板247的底部连接;所述第二升降气缸248安装于所述升降板247上;所述第二升降气缸248的输出与所述托板244的底部连接;所述第二升降导向柱249与所述托板244连接,且所述第二升降导向柱249与所述升降板247滑动连接。As shown in FIGS. 9 , 13 and 14 , in the injection molding equipment for a fuel tank cover described in this embodiment, the positioning assembly 240 further includes a secondary lifting component; the first lifting cylinder 245 is connected with the secondary lifting component through the secondary lifting component. the supporting plate 244 is connected; the secondary lifting component includes a lifting plate 247, a second lifting cylinder 248 and a second lifting guide column 249; the lifting plate 247 is slidably connected with the first lifting guide column 243; the The output end of the first lift cylinder 245 is connected to the bottom of the lift plate 247 ; the second lift cylinder 248 is mounted on the lift plate 247 ; the output of the second lift cylinder 248 is connected to the output of the support plate 244 The bottom is connected; the second lift guide column 249 is connected with the support plate 244 , and the second lift guide column 249 is slidably connected with the lift plate 247 .

通过设置二级升降部件,第一升降气缸245对定位载具246的位置进行粗抬升,第二升降气缸248对定位载具246的高度进行精准定位,用于提高抬升定位载具246的准确度。By arranging secondary lifting components, the first lifting cylinder 245 roughly lifts the position of the positioning carrier 246 , and the second lifting cylinder 248 precisely positions the height of the positioning carrier 246 to improve the accuracy of lifting the positioning carrier 246 .

如图12、15和16所示,本实施例所述的一种油箱盖注塑设备,所述折水口机构17包括两个固定板311、两个扭转板314、两个扭转载具313、用于驱动两个扭转板314转动的扭转动力组件以及用于夹持水口余料315的水口夹持组件;两个扭转载具313分别设于两个扭转板314上;每个扭转板314的两端均分别与所述两个固定板311转动连接;所述扭转动力组件与所述水口夹持组件均安装于固定板311上。As shown in Figures 12, 15 and 16, in the injection molding equipment for a fuel tank cap described in this embodiment, the water folding mechanism 17 includes two fixing plates 311, two torsion plates 314, two torsion carriers 313, The torsion power component for driving the rotation of the two torsion plates 314 and the nozzle clamping component for holding the residual material 315 of the nozzle; the two torsion carriers 313 are respectively arranged on the two torsion plates 314; The ends are respectively rotatably connected to the two fixing plates 311 ; the torsion power component and the nozzle clamping component are both mounted on the fixing plates 311 .

具体地,扭转动力组件为市面常见的马达、电机即可,对其结构不作限定,可实现转动两个扭转板314的功能即可。水口夹持组件为市面常见的气缸即可,对其结构不作限定,可实现夹紧水口余料315即可。工作时,带有水口余料315的两个产品12将会被放置在两个水平朝向的扭转载具313上,然后水口夹持组件夹紧水口余料315,确保水口余料315固定不动。接着,扭转动力组件驱动两个扭转板314同时转动,具体地,可以为相向转动。在切力的作用下,水口余料315被折断,然后扭转动力组件驱动两个扭转板314反向转动,复位至原始位置,然后水口夹持组件松开水口余料315,水口余料315自然掉落,完成折水口工序。Specifically, the torsion power assembly may be a common motor or motor in the market, and its structure is not limited, as long as it can realize the function of rotating the two torsion plates 314 . The nozzle clamping component can be a common air cylinder in the market, and its structure is not limited, as long as the nozzle residual material 315 can be clamped. During operation, the two products 12 with the runner residual material 315 will be placed on the two horizontally oriented torsion carriers 313, and then the nozzle residual material 315 is clamped by the nozzle clamping assembly to ensure that the nozzle residual material 315 is fixed. . Next, the torsion power assembly drives the two torsion plates 314 to rotate at the same time, specifically, they may rotate in opposite directions. Under the action of the shearing force, the runner residual material 315 is broken, and then the torsion power assembly drives the two torsion plates 314 to rotate in the opposite direction, returning to the original position, and then the nozzle clamping assembly releases the nozzle residual material 315, and the nozzle residual material 315 naturally Drop it to complete the water-folding process.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述水口夹持组件包括两个分别设于两个固定板311上的水口夹持气缸321;两个水口夹持气缸321相对设置;As shown in FIGS. 15-16 , in the injection molding equipment for a fuel tank cover described in this embodiment, the nozzle clamping assembly includes two nozzle clamping cylinders 321 respectively disposed on the two fixing plates 311 ; two nozzle clamps The holding cylinder 321 is relatively arranged;

具体地,采用两个相向设置的水口夹持气缸321,有利于在两个扭转板314相向转动时,使水口余料315保持固定不动,水口余料315能被顺利地折断。Specifically, using two opposite nozzles to clamp the cylinder 321 is beneficial to keep the nozzle residual material 315 stationary when the two torsion plates 314 rotate oppositely, and the nozzle residual material 315 can be broken smoothly.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述水口夹持气缸321上设有水口防滑垫322;As shown in Figs. 15-16, in the injection molding equipment for a fuel tank cover described in this embodiment, the nozzle clamping cylinder 321 is provided with a nozzle anti-skid pad 322;

具体地,采用水口防滑垫322,有利于在两个扭转板314相向转动时,使水口余料315保持固定不动,水口余料315能被顺利地折断。Specifically, the use of the nozzle anti-skid pad 322 is beneficial to keep the nozzle residual material 315 fixed when the two torsion plates 314 rotate oppositely, and the nozzle residual material 315 can be broken smoothly.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述扭转动力组件包括扭转马达331、第一传动齿轮332以及第二传动齿轮333;所述第一传动齿轮332套设于其中一个扭转载具313的一端;所述第二传动齿轮333套设于另一个扭转载具313的一端;所述第一传动齿轮332与第二传动齿轮333啮合;所述扭转马达331的输出端与其中一个扭转载具313的另一端连接;As shown in FIGS. 15-16 , in the injection molding equipment for a fuel tank cap described in this embodiment, the torsion power assembly includes a torsion motor 331 , a first transmission gear 332 and a second transmission gear 333 ; the first transmission gear 332 sleeved on one end of one torsion carrier 313; the second transmission gear 333 sleeved on one end of the other torsion carrier 313; the first transmission gear 332 meshes with the second transmission gear 333; the torsion motor The output end of 331 is connected with the other end of one of the torsion carriers 313;

工作时,扭转马达331能带动扭转载具313连通第一传动齿轮332转动;由于第一传动齿轮332与第二传动齿轮333啮合,则在第一传动齿轮332转动的时候,能带动第二传动齿轮333与第一传动齿轮332反向运动,则能带动两个扭转载具313能相对反向运动,使得水口余料315能被切断。During operation, the torsion motor 331 can drive the torsion carrier 313 to connect with the first transmission gear 332 to rotate; since the first transmission gear 332 meshes with the second transmission gear 333, when the first transmission gear 332 rotates, it can drive the second transmission When the gear 333 and the first transmission gear 332 move in the opposite direction, the two torsion carriers 313 can be driven to move in the opposite direction, so that the residual material 315 of the nozzle can be cut off.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述扭转马达331的输出端通过一扭转皮带336传动部件与其中一个扭转载具313的另一端连接;所述扭转皮带336传动部件包括扭转主动轮334、扭转从动轮335以及扭转皮带336;所述扭转皮带336的两端分别套设于所述扭转主动轮334以及扭转从动轮335上;所述扭转从动轮335套设于所述扭转载具313的另一端上;所述扭转主动轮334套设于所述扭转马达331的输出端上;As shown in Figures 15-16, in a fuel tank cap injection molding equipment described in this embodiment, the output end of the torsion motor 331 is connected to the other end of one of the torsion carriers 313 through a transmission part of a torsion belt 336; The transmission components of the torsion belt 336 include a torsion driving wheel 334, a torsion driven wheel 335 and a torsion belt 336; the two ends of the torsion belt 336 are respectively sleeved on the torsion driving wheel 334 and the torsion driven wheel 335; the torsion driven wheel 335 is sleeved on the other end of the torsion carrier 313; the torsion driving wheel 334 is sleeved on the output end of the torsion motor 331;

扭转马达331工作时,将会带动扭转主动轮334转动,经过扭转皮带336,传动到扭转从动轮335,从而带动扭转载具313转动;通过设置扭转皮带336传动部件,能使扭转马达331被安装到合适的地方,便于提高整体的紧凑度。When the torsion motor 331 works, it will drive the torsion driving pulley 334 to rotate, and through the torsion belt 336, it is transmitted to the torsion driven wheel 335, thereby driving the torsion carrier 313 to rotate; by setting the torsion belt 336 transmission components, the torsion motor 331 can be installed To the right place, it is convenient to improve the overall compactness.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述折水口机构17还包括与所述固定板311连接的水口收集导向板341;所述水口收集导向板341设于所述水口夹持组件的下方;As shown in FIGS. 15-16 , in the injection molding equipment for a fuel tank cap described in this embodiment, the water folding mechanism 17 further includes a nozzle collecting guide plate 341 connected to the fixing plate 311 ; the nozzle collecting guide plate 341 is arranged below the nozzle clamping assembly;

具体地,在工作时,可以在水口收集导向板341的输出端放置一个余料收集桶,掉落的水口余料315能被集中收集,保持工作地的整洁。Specifically, during work, a residual material collecting bucket can be placed at the output end of the nozzle collecting guide plate 341, and the falling nozzle residual material 315 can be collected centrally, so as to keep the work place clean.

如图15-16所示,本实施例所述的一种油箱盖注塑设备,所述水口收集导向板341的两侧均设有挡板342。As shown in FIGS. 15-16 , in the injection molding equipment for a fuel tank cap described in this embodiment, baffles 342 are provided on both sides of the nozzle collecting guide plate 341 .

用于防止水口余料315飞落至别的地方,影响设备正常工作。It is used to prevent the residual material 315 from the nozzle from flying to other places and affecting the normal operation of the equipment.

以上所述仅是本实用新型的一个较佳实施例,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,包含在本实用新型专利申请的保护范围内。The above is only a preferred embodiment of the present utility model, so any equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the protection of the present utility model patent application. within the range.

Claims (10)

1.一种油箱盖注塑设备,其特征在于:包括注塑机构(15)、用于供产品(12)冷却的冷却机台(14)、用于使产品(12)翻转朝向的旋转机构(16)、用于去除产品(12)的水口余料(315)的折水口机构(17)、用于对产品(12)进行打磨的打磨机构(18)以及用于将注塑机构(15)中的产品(12)依次移动至冷却机台(14)、旋转机构(16)、折水口机构(17)和打磨机构(18)的传送机构(13);1. A fuel tank cap injection molding equipment, characterized in that it comprises an injection molding mechanism (15), a cooling machine (14) for cooling a product (12), a rotating mechanism (16) for turning the product (12) over ), a shroud mechanism (17) for removing the residual material (315) of the nozzle (315) of the product (12), a grinding mechanism (18) for grinding the product (12), and a grinding mechanism (18) for grinding the injection molding mechanism (15) The product (12) is sequentially moved to the conveying mechanism (13) of the cooling machine table (14), the rotating mechanism (16), the water folding mechanism (17) and the grinding mechanism (18); 所述冷却机台(14)上设有若干个用于放置产品(12)的冷却载具(11);The cooling machine table (14) is provided with a plurality of cooling carriers (11) for placing the products (12); 所述注塑机构(15)、所述旋转机构(16)以及折水口机构(17)均设于所述冷却机台(14)的侧方;所述打磨机构(18)设于所述折水口机构(17)的侧方。The injection molding mechanism (15), the rotation mechanism (16) and the water folding mechanism (17) are all arranged on the side of the cooling machine (14); the grinding mechanism (18) is arranged on the water folding hole Side of the mechanism (17). 2.根据权利要求1所述的一种油箱盖注塑设备,其特征在于:所述打磨机构(18)包括打磨机架(110)、用于放置产品(12)的打磨载具(111)、用于使所述打磨载具(111)转动的转动装置(120)、用于防止产品(12)转动时脱离打磨载具(111)的防脱限位装置以及用于对产品(12)进行打磨的刀头装置(130);所述转动装置(120)包括转动驱动件(121)以及安装于所述打磨机架(110)上的固定座(122);所述打磨载具(111)与所述固定座(122)转动连接;所述转动驱动件(121)的输出端与所述打磨载具(111)连接;所述转动驱动件(121)用于使所述打磨载具(111)在所述固定座(122)内转动;所述转动驱动件(121)与所述打磨机架(110)连接;所述刀头装置(130)包括刀头(131)以及控制所述刀头(131)与打磨载具(111)上的产品(12)的距离的打磨动力部件;所述刀头(131)通过所述打磨动力部件安装于所述打磨机架(110)上;所述防脱限位装置包括防脱座(141)、用于使产品(12)限定在所述打磨载具(111)上的压块(142)以及用于使所述防脱座(141)与所述固定座(122)可拆卸连接的防脱安装部件;所述压块(142)与所述防脱座(141)转动连接。2. A fuel tank cap injection molding equipment according to claim 1, characterized in that: the grinding mechanism (18) comprises a grinding frame (110), a grinding carrier (111) for placing the product (12), A rotating device (120) for rotating the grinding carrier (111), an anti-disconnection limiting device for preventing the product (12) from being separated from the grinding carrier (111) when the product (12) is rotated, and A sharpening tool head device (130); the rotating device (120) includes a rotating drive member (121) and a fixed seat (122) mounted on the grinding frame (110); the grinding carrier (111) is rotatably connected with the fixing seat (122); the output end of the rotary driving member (121) is connected with the grinding vehicle (111); the rotating driving member (121) is used to make the grinding vehicle (121) 111) Rotate in the fixed seat (122); the rotary drive member (121) is connected with the grinding frame (110); the cutter head device (130) includes a cutter head (131) and controls the A grinding power component for the distance between the cutter head (131) and the product (12) on the grinding carrier (111); the cutter head (131) is mounted on the grinding frame (110) through the grinding power component; The anti-displacement limiting device comprises a disengagement-preventing seat (141), a pressing block (142) for confining the product (12) on the grinding carrier (111), and a disengaging-preventing seat (141) ) a disengagement-preventing installation component detachably connected to the fixing seat (122); the pressing block (142) is rotatably connected to the disengagement-preventing seat (141). 3.根据权利要求2所述的一种油箱盖注塑设备,其特征在于:所述打磨动力部件包括安装于所述打磨机架(110)上的打磨固定架(132)、安装于所述打磨固定架(132)上的打磨导轨(133)、与所述打磨导轨(133)滑动连接的打磨滑块(134)以及用于使所述打磨滑块(134)沿所述打磨导轨(133)滑动的打磨驱动件(135);所述刀头(131)安装于所述打磨滑块(134)上;所述打磨驱动件(135)安装于所述打磨固定架(132)上;3. A fuel tank cap injection molding equipment according to claim 2, wherein the grinding power component comprises a grinding fixing frame (132) mounted on the grinding frame (110), a grinding fixing frame (132) mounted on the grinding A grinding guide rail (133) on the fixing frame (132), a grinding sliding block (134) slidably connected with the grinding guide rail (133), and a grinding block (134) for allowing the grinding sliding block (134) to move along the grinding guide rail (133) a sliding grinding driving member (135); the cutter head (131) is mounted on the grinding sliding block (134); the grinding driving member (135) is mounted on the grinding fixing frame (132); 所述刀头(131)与所述打磨滑块(134)之间可拆卸连接。The cutter head (131) and the grinding slider (134) are detachably connected. 4.根据权利要求2所述的一种油箱盖注塑设备,其特征在于:所述压块(142)设于所述防脱座(141)的底部;所述防脱安装部件包括支撑脚(143)、防脱板(144)、防脱导向柱(145)以及防脱升降驱动件(147);所述防脱板(144)位于所述固定座(122)的上方;所述防脱板(144)通过所述支撑脚(143)安装于所述打磨机架(110)上;所述防脱导向柱(145)的底部贯穿所述防脱板(144);且所述防脱导向柱(145)与所述防脱板(144)滑动连接;所述防脱座(141)于所述防脱导向柱(145)的底部连接;所述防脱升降驱动件(147)安装于所述防脱板(144)的顶面;所述防脱升降驱动件(147)的输出端贯穿所述防脱板(144)后与所述防脱座(141)连接;所述固定座(122)上设有至少一个定位孔(148);所述防脱座(141)的底部设有与所述定位孔(148)对应配合的定位凸块(149);4. A fuel tank cap injection molding equipment according to claim 2, characterized in that: the pressing block (142) is arranged at the bottom of the anti-drop seat (141); the anti-drop mounting component comprises a support foot ( 143), an anti-separation plate (144), an anti-separation guide post (145), and an anti-separation lift drive member (147); the said anti-separation plate (144) is located above the fixed seat (122); the said The plate (144) is mounted on the grinding frame (110) through the supporting feet (143); the bottom of the anti-falling guide column (145) penetrates the anti-falling plate (144); and the anti-falling off The guide post (145) is slidably connected with the anti-drop plate (144); the anti-drop seat (141) is connected to the bottom of the anti-drop guide post (145); the anti-drop lift drive member (147) is installed on the top surface of the anti-fall off plate (144); the output end of the anti-fall off-lift drive member (147) penetrates the anti-fall off plate (144) and is connected to the anti-fall off seat (141); the fixing The seat (122) is provided with at least one positioning hole (148); the bottom of the anti-detachment seat (141) is provided with a positioning protrusion (149) corresponding to the positioning hole (148); 所述防脱导向柱(145)的数量为四个;四个防脱导向柱(145)分别通过直线轴承(146)与所述防脱板(144)滑动连接。The number of the anti-falloff guide columns (145) is four; the four anti-falloff guide columns (145) are respectively slidably connected to the anti-falloff plate (144) through linear bearings (146). 5.根据权利要求2所述的一种油箱盖注塑设备,其特征在于:所述打磨载具(111)通过一转动部件与所述固定座(122)转动连接;所述转动部件包括打磨载具座(123)以及转动轴承(124);所述打磨载具座(123)穿设于所述固定座(122)中;所述打磨载具(111)与所述打磨载具座(123)的一端可拆卸连接;所述转动驱动件(121)与所述打磨载具座(123)的另一端连接;所述转动轴承(124)设于所述打磨载具座(123)以及固定座(122)之间;所述打磨载具座(123)与所述打磨载具(111)之间通过螺钉连接;5. A fuel tank cap injection molding equipment according to claim 2, characterized in that: the grinding carrier (111) is rotatably connected to the fixing seat (122) through a rotating part; the rotating part comprises a grinding carrier A tool seat (123) and a rotating bearing (124); the grinding tool seat (123) is passed through the fixed seat (122); the grinding tool (111) and the grinding tool seat (123) ) is detachably connected at one end; the rotary drive member (121) is connected with the other end of the grinding carrier seat (123); the rotary bearing (124) is provided on the grinding carrier seat (123) and is fixed between the seats (122); the grinding carrier seat (123) and the grinding carrier (111) are connected by screws; 所述打磨载具(111)的数量、所述防脱限位装置的数量以及刀头装置(130)的数量均为两套;所述固定座(122)的数量、打磨载具座(123)的数量以及转动轴承(124)的数量均为两个;所述转动驱动件(121)通过打磨皮带传动部件(150)同时驱动两个打磨载具座(123)转动;所述打磨皮带传动部件(150)包括打磨皮带(151)、打磨主动轮(152)、从动轮以及打磨皮带传动支架(154);所述打磨主动轮(152)与所述从动轮分别套设于两个打磨载具座(123)的底部;其中一个打磨载具座(123)的底端通过一联轴器(125)与所述转动驱动件(121)连接;所述打磨皮带(151)的两头分别套设于所述打磨主动轮(152)与从动轮上;所述打磨主动轮(152)、从动轮以及转动驱动件(121)均与所述打磨皮带传动支架(154)连接。The number of the grinding carriers (111), the number of the anti-falling limiting devices and the number of the cutter head devices (130) are all two sets; the number of the fixing seats (122), the grinding carrier seats (123) ) and the number of rotary bearings (124) are two; the rotary drive member (121) drives the two grinding carrier seats (123) to rotate simultaneously through the grinding belt transmission member (150); the grinding belt drives The component (150) includes a grinding belt (151), a grinding driving wheel (152), a driven wheel and a grinding belt drive bracket (154); the grinding driving wheel (152) and the driven wheel are respectively sleeved on two grinding loaders the bottom of the tool seat (123); the bottom end of one of the grinding tool seats (123) is connected with the rotating drive member (121) through a coupling (125); the two ends of the grinding belt (151) are respectively sleeved It is arranged on the grinding driving wheel (152) and the driven wheel; the grinding driving wheel (152), the driven wheel and the rotating driving member (121) are all connected with the grinding belt drive bracket (154). 6.根据权利要求1所述的一种油箱盖注塑设备,其特征在于:所述旋转机构(16)包括一对用于夹持产品(12)的夹持部件(211)、用于调节两个夹持部件(211)之间的距离的伸缩调节装置以及用于使夹持部件(211)翻转的翻转部件(230);所述伸缩调节装置包括分别与两个夹持部件(211)连接的主伸缩调节组件以及副伸缩调节组件;所述翻转部件(230)包括翻转动力件(231)、主翻转轴(232)、副翻转轴(233)、主翻转支座(234)以及副翻转支座(235);所述翻转动力件(231)、主翻转支座(234)以及副翻转支座(235)均安装于所述冷却机台(14)上;所述主翻转轴(232)与副翻转轴(233)分别与所述主翻转支座(234)以及副翻转支座(235)转动连接;所述翻转动力件(231)的输出与所述主翻转轴(232)连接;所述主伸缩调节组件以及副伸缩调节组件分别与所述主翻转轴(232)和副翻转轴(233)连接。6. A fuel tank cap injection molding equipment according to claim 1, characterized in that: the rotating mechanism (16) comprises a pair of clamping parts (211) for clamping the product (12), for adjusting the two A telescopic adjustment device for the distance between the two clamping parts (211) and a turning part (230) for turning the clamping parts (211) over; the telescopic adjustment device includes a connection with the two clamping parts (211) respectively The main telescopic adjustment assembly and the auxiliary telescopic adjustment assembly; the inversion component (230) includes a reversal power member (231), a main inversion shaft (232), an auxiliary inversion shaft (233), a main inversion support (234) and an auxiliary inversion A support (235); the turning power member (231), the main turning support (234) and the auxiliary turning support (235) are all mounted on the cooling machine table (14); the main turning shaft (232) ) and the auxiliary inversion shaft (233) are respectively rotatably connected with the main inversion support (234) and the auxiliary inversion support (235); the output of the inversion power member (231) is connected with the main inversion shaft (232) ; The main telescopic adjustment assembly and the auxiliary telescopic adjustment assembly are respectively connected with the main inversion shaft (232) and the auxiliary inversion shaft (233). 7.根据权利要求6所述的一种油箱盖注塑设备,其特征在于:所述翻转部件(230)还包括主翻转块(236)、副翻转块(237)以及设于所述主翻转块(236)与副翻转块(237)之间的连接杆(238);所述主伸缩调节组件安装于所述主翻转块(236)上;所述副伸缩调节组件安装于所述副翻转块(237)上;7 . The injection molding equipment for a fuel tank cap according to claim 6 , wherein the inversion component ( 230 ) further comprises a main inversion block ( 236 ), an auxiliary inversion block ( 237 ), and a main inversion block ( 237 ) and a main inversion block ( 237 ). (236) A connecting rod (238) between the auxiliary inversion block (237); the main telescopic adjustment assembly is installed on the main inversion block (236); the auxiliary telescopic adjustment assembly is installed on the auxiliary inversion block (237) on; 所述主伸缩调节组件包括主推块(221)、主导轨(222)以及安装于所述主翻转块(236)上的主推动力件(223);所述主导轨(222)与所述主翻转块(236)滑动连接;所述主导轨(222)与所述主推块(221)连接;所述主推动力件(223)的输出端与所述主推块(221)连接;其中一个夹持部件(211)安装于所述主推块(221)上;The main telescopic adjustment assembly includes a main push block (221), a main guide rail (222) and a main push piece (223) mounted on the main overturn block (236); the main guide rail (222) and the main overturn block (222) The block (236) is slidably connected; the main guide rail (222) is connected with the main push block (221); the output end of the main push piece (223) is connected with the main push block (221); one of the clamping parts (211) is installed on the main push block (221); 所述副伸缩调节组件包括副推块(224)、副导轨(225)以及安装于所述副翻转块(237)上的副推动力件(226);所述副导轨(225)与所述副翻转块(237)滑动连接;所述副导轨(225)与所述副推块(224)连接;所述副推动力件(226)的输出端与所述副推块(224)连接;另外一个夹持部件(211)安装于所述副推块(224)上。The auxiliary telescopic adjustment assembly includes an auxiliary push block (224), an auxiliary guide rail (225), and an auxiliary pushing force member (226) mounted on the auxiliary turning block (237); the auxiliary guide rail (225) is connected with the auxiliary guide rail (225) The auxiliary turning block (237) is slidably connected; the auxiliary guide rail (225) is connected with the auxiliary pushing block (224); the output end of the auxiliary pushing force piece (226) is connected with the auxiliary pushing block (224); Another clamping part (211) is mounted on the auxiliary push block (224). 8.根据权利要求6所述的一种油箱盖注塑设备,其特征在于:每个所述夹持部件(211)上均设有翻转防滑垫(214);8. The injection molding equipment for a fuel tank cap according to claim 6, characterized in that: each of the clamping parts (211) is provided with an overturned anti-skid pad (214); 所述夹持部件(211)为手指气缸;The clamping component (211) is a finger cylinder; 所述旋转机构(16)还包括定位组件(240);所述冷却机台(14)上设有定位开槽(241);所述定位开槽(241)位于两个夹持部件(211)之间;所述定位组件(240)包括底板(242)、第一升降导向柱(243)、托板(244)、第一升降气缸(245)以及设于托板(244)上的定位载具(246);所述第一升降导向柱(243)的一端与所述冷却机台(14)的底面连接;所述第一升降导向柱(243)的另一端与所述底板(242)连接;所述第一升降气缸(245)安装于所述底板(242)上;所述托板(244)设于所述底板(242)的上方;所述第一升降气缸(245)的输出端与所述托板(244)连接,所述第一升降气缸(245)用于驱动所述托板(244)在所述定位开槽(241)中升降;The rotating mechanism (16) further includes a positioning assembly (240); the cooling machine table (14) is provided with a positioning slot (241); the positioning slot (241) is located on the two clamping parts (211) between; the positioning assembly (240) includes a bottom plate (242), a first lift guide column (243), a support plate (244), a first lift cylinder (245) and a positioning load on the support plate (244) One end of the first lifting guide column (243) is connected with the bottom surface of the cooling machine table (14); the other end of the first lifting guide column (243) is connected with the bottom plate (242) connection; the first lift cylinder (245) is installed on the bottom plate (242); the support plate (244) is arranged above the bottom plate (242); the output of the first lift cylinder (245) The end is connected with the supporting plate (244), and the first lifting cylinder (245) is used to drive the supporting plate (244) to ascend and descend in the positioning slot (241); 所述定位组件(240)还包括二级升降部件;所述第一升降气缸(245)通过所述二级升降部件与所述托板(244)连接;所述二级升降部件包括升降板(247)、第二升降气缸(248)以及第二升降导向柱(249);所述升降板(247)与所述第一升降导向柱(243)滑动连接;所述第一升降气缸(245)的输出端与所述升降板(247)的底部连接;所述第二升降气缸(248)安装于所述升降板(247)上;所述第二升降气缸(248)的输出与所述托板(244)的底部连接;所述第二升降导向柱(249)与所述托板(244)连接,且所述第二升降导向柱(249)与所述升降板(247)滑动连接。The positioning assembly (240) further includes a secondary lifting component; the first lifting cylinder (245) is connected with the support plate (244) through the secondary lifting component; the secondary lifting component includes a lifting plate (244). 247), a second lift cylinder (248) and a second lift guide column (249); the lift plate (247) is slidably connected to the first lift guide column (243); the first lift cylinder (245) The output end of the lift plate (247) is connected to the bottom of the lift plate (247); the second lift cylinder (248) is mounted on the lift plate (247); the output of the second lift cylinder (248) is connected to the lift plate (247). The bottom of the plate (244) is connected; the second lift guide column (249) is connected with the support plate (244), and the second lift guide column (249) is slidably connected with the lift plate (247). 9.根据权利要求1所述的一种油箱盖注塑设备,其特征在于:所述折水口机构(17)包括两个固定板(311)、两个扭转板(314)、两个扭转载具(313)、用于驱动两个扭转板(314)转动的扭转动力组件以及用于夹持水口余料(315)的水口夹持组件;两个扭转载具(313)分别设于两个扭转板(314)上;每个扭转板(314)的两端均分别与所述两个固定板(311)转动连接;所述扭转动力组件与所述水口夹持组件均安装于固定板(311)上。9. The fuel tank cap injection molding equipment according to claim 1, wherein the water folding mechanism (17) comprises two fixing plates (311), two torsion plates (314), and two torsion carriers (313), a torsion power component for driving the rotation of the two torsion plates (314), and a nozzle clamping component for holding the nozzle residual material (315); the two torsion carriers (313) are respectively provided in the two torsion the two ends of each torsion plate (314) are respectively rotatably connected with the two fixing plates (311); the torsion power assembly and the nozzle clamping assembly are both mounted on the fixing plate (311) )superior. 10.根据权利要求9所述的一种油箱盖注塑设备,其特征在于:10. A kind of fuel tank cap injection molding equipment according to claim 9, is characterized in that: 所述水口夹持组件包括两个分别设于两个固定板(311)上的水口夹持气缸(321);两个水口夹持气缸(321)相对设置;The nozzle clamping assembly comprises two nozzle clamping cylinders (321) respectively disposed on the two fixing plates (311); the two nozzle clamping cylinders (321) are arranged oppositely; 所述水口夹持气缸(321)上设有水口防滑垫(322);The nozzle clamping cylinder (321) is provided with a nozzle anti-skid pad (322); 所述扭转动力组件包括扭转马达(331)、第一传动齿轮(332)以及第二传动齿轮(333);所述第一传动齿轮(332)套设于其中一个扭转载具(313)的一端;所述第二传动齿轮(333)套设于另一个扭转载具(313)的一端;所述第一传动齿轮(332)与第二传动齿轮(333)啮合;所述扭转马达(331)的输出端与其中一个扭转载具(313)的另一端连接;The torsion power assembly includes a torsion motor (331), a first transmission gear (332) and a second transmission gear (333); the first transmission gear (332) is sleeved on one end of one of the torsion carriers (313) ; the second transmission gear (333) is sleeved on one end of another torsion carrier (313); the first transmission gear (332) meshes with the second transmission gear (333); the torsion motor (331) The output end of is connected with the other end of one of the torsion carriers (313); 所述扭转马达(331)的输出端通过一扭转皮带(336)传动部件与其中一个扭转载具(313)的另一端连接;所述扭转皮带(336)传动部件包括扭转主动轮(334)、扭转从动轮(335)以及扭转皮带(336);所述扭转皮带(336)的两端分别套设于所述扭转主动轮(334)以及扭转从动轮(335)上;所述扭转从动轮(335)套设于所述扭转载具(313)的另一端上;所述扭转主动轮(334)套设于所述扭转马达(331)的输出端上;The output end of the torsion motor (331) is connected to the other end of one of the torsion carriers (313) through a torsion belt (336) transmission component; the torsion belt (336) transmission component includes a torsion driving pulley (334), a torsion driven wheel (335) and a torsion belt (336); both ends of the torsion belt (336) are respectively sleeved on the torsion driving wheel (334) and the torsion driven wheel (335); the torsion driven wheel (335) 335) is sleeved on the other end of the torsion carrier (313); the torsion driving wheel (334) is sleeved on the output end of the torsion motor (331); 所述折水口机构(17)还包括与所述固定板(311)连接的水口收集导向板(341);所述水口收集导向板(341)设于所述水口夹持组件的下方;The water-folding mechanism (17) further comprises a nozzle-collecting guide plate (341) connected with the fixing plate (311); the nozzle-collecting guide plate (341) is arranged below the nozzle clamping assembly; 所述水口收集导向板(341)的两侧均设有挡板(342)。Baffles (342) are provided on both sides of the nozzle collecting guide plate (341).
CN201922121378.8U 2019-11-28 2019-11-28 Injection molding equipment for fuel tank cap Active CN211891718U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110962290A (en) * 2019-11-28 2020-04-07 东莞市井岗自动化设备有限公司 Injection molding equipment for fuel tank cap

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110962290A (en) * 2019-11-28 2020-04-07 东莞市井岗自动化设备有限公司 Injection molding equipment for fuel tank cap
CN110962290B (en) * 2019-11-28 2025-04-22 广东井岗智能精密有限公司 A fuel tank cap injection molding equipment

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