CN212683091U - Automatic battery disassembling system - Google Patents
Automatic battery disassembling system Download PDFInfo
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- CN212683091U CN212683091U CN202021171062.6U CN202021171062U CN212683091U CN 212683091 U CN212683091 U CN 212683091U CN 202021171062 U CN202021171062 U CN 202021171062U CN 212683091 U CN212683091 U CN 212683091U
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- 238000007599 discharging Methods 0.000 claims abstract description 34
- 238000000926 separation method Methods 0.000 claims abstract description 32
- 239000007789 gas Substances 0.000 claims abstract description 17
- 239000003792 electrolyte Substances 0.000 claims abstract description 12
- 239000012528 membrane Substances 0.000 claims abstract description 12
- 239000002912 waste gas Substances 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims description 6
- 239000007858 starting material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 210000004027 cell Anatomy 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 239000010926 waste battery Substances 0.000 description 8
- 230000005611 electricity Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 210000000170 cell membrane Anatomy 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides an automatic change battery and disassemble system, including discharge device, detaching device and separator. The discharging device comprises a discharging assembly line for transferring the battery to discharge, a voltage detector for detecting whether the battery is completely discharged or not, a direction converter for correcting the posture of the battery, a running robot for picking up and transferring the battery, and a rotary line for conveying the battery which is incompletely discharged back to the starting end of the discharging assembly line; the disassembling device comprises a shell cutter and a core separator which are respectively used for cutting the shell and the core of the battery, an electrolyte centrifuge used for separating electrolyte in the battery, and a waste gas processor used for processing harmful gas generated by the battery; and the separation device comprises a membrane separator for separating the battery cell. The automatic battery disassembling system is high in disassembling efficiency and has a good separating effect.
Description
Technical Field
The application relates to the field of waste disposal, in particular to an automatic battery disassembling system.
Background
At present, people have quite wide application of batteries in life, so that more and more waste batteries are generated, and the treatment of the waste batteries also tends to become a large environmental protection problem. The waste batteries also have a part of recyclable components, and if the waste batteries are directly discarded, the environment is polluted and resources are wasted. However, the problem of difficult disassembly of the battery is also required to recover and dispose the battery.
At present, two methods are generally adopted for disassembling batteries, and the first method is to sort and classify the batteries after manual disassembly. The second is to break the cell mass and then separate it mechanically. However, the method of integral crushing has relatively long process flow and has the problems of incomplete separation and the like. The manual disassembly method is relatively complicated, the disassembly efficiency is low, and particularly, the damaged battery can generate harmful gas in the battery disassembly process, so that the damage to a human body is easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model provides an aim at overcomes prior art's not enough, provides the system is disassembled to the automation battery that disassemble efficient and separation effect is good, specifically includes following technical scheme:
an automated battery disassembly system, comprising:
a discharging device which comprises a discharging assembly line for transferring and discharging the battery, a voltage detector for detecting whether the battery is completely discharged or not, a direction converter connected between the discharging assembly line and the voltage detector for correcting the posture of the battery, a running robot for picking up and transferring the battery, and a rotary line for returning the incompletely discharged battery to the starting end of the discharging assembly line;
the disassembling device comprises a shell cutter and an electric core separator which are respectively used for cutting the battery shell and the electric core, an electrolyte centrifuge used for separating electrolyte in the battery, and an exhaust gas processor used for processing harmful gas generated by the battery;
and the separation device comprises a membrane separator for separating the battery cell.
The discharging assembly line is further provided with a discharging contact, a discharging delay starter and a cooling fan.
The shell cutting machine comprises a battery manipulator for picking up the battery, a fixing mechanism for fixing the battery, a rotating mechanism for converting the cutting direction of the battery, and a cutting knife for cutting the battery.
Wherein the case cutter further comprises a case recoverer disposed at one side and for recovering the cut battery case.
The disassembling device further comprises a fan arranged on one side of the electric core separator and used for dissipating heat, and the exhaust gas processor is at least arranged corresponding to the electric core separator.
The disassembling device also comprises a direction determiner used for identifying the opening direction of the battery core and an opening stripper used for stripping the battery core to obtain a diaphragm.
The electric core separator also comprises an air knife used for cutting the electric core from the opening and a stripping roller used for stripping the sealing glue on the membrane.
Wherein the separation device comprises: a direction roller for adjusting the electric core diaphragm, a sucker for separating the positive and negative pole pieces and a separation groove for placing the positive and negative pole pieces.
The separation grooves of the positive and negative pole pieces are provided with a pole piece turnover device and a high-pressure water jet cutter which are respectively used for turning over the pole pieces and stripping off adhesive on the pole pieces.
The front end of the separation device is provided with a telescopic clamp, a transmission roller and a transmission belt, and the transmission roller is used for conveying the cut battery diaphragm.
According to the automatic battery disassembling system, the discharging device is used for transferring and discharging the battery, discharging detection operation is performed, and the battery which is not completely discharged is conveyed back to the starting end of the discharging assembly line through the rotary line to be discharged again; the outer shell and the inner core of the battery are disassembled through the disassembling device, and waste gas formed by disassembling is treated to avoid pollution; and finally, separating the recyclable membrane from the battery cell through the separation device. The whole system has high automation degree and more adaptable battery types, improves the integral disassembly efficiency of the waste batteries, and can realize the thorough separation of various batteries.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic diagram of a frame of an automated battery disassembling system provided by the present invention;
fig. 2 is a schematic diagram of a discharging device in an automated battery disassembling system provided by the present invention;
fig. 3 is a schematic diagram of a disassembling device in an automated battery disassembling system provided by the present invention;
fig. 4 is a schematic diagram of a separation device in an automated battery disassembling system according to the present invention;
fig. 5 is a schematic diagram of a frame of a voltage detector in an automated battery disassembling system according to the present invention;
fig. 6 is a schematic frame diagram of a housing cutter in an automated battery disassembling system according to the present invention;
fig. 7 is a schematic frame diagram of a split stripper in an automated battery disassembling system according to the present invention;
fig. 8 is a schematic frame diagram of a separation device in an automated battery disassembling system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without any creative effort belong to the protection scope of the present invention.
Furthermore, the following description of the various embodiments refers to the accompanying drawings, which are included to illustrate specific embodiments in which the invention may be practiced. Directional phrases used in this disclosure, such as "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "side," and the like, refer only to the orientation of the attached drawing figures and, thus, are used in a better and clearer sense to describe and understand the present invention rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered limiting of the invention.
Referring to fig. 1, an automated battery disassembling system 100 according to an embodiment of the present invention includes a discharging device 01, a disassembling device 02, and a separating device 03. Wherein the discharge device 01 can be explained together with the schematic of fig. 2. Specifically, the discharge device 01 includes a discharge pipeline 1 and a voltage detector 4. The discharging assembly line 1 is used for transferring the waste batteries and discharging the transferred waste batteries. The voltage detector 4 is used for detecting whether the discharged battery is completely discharged, and the voltage detector 4 determines that the battery is completely discharged after detecting that the voltage of the discharged battery is lower than a preset threshold value, and then transfers the completely discharged battery to the disassembling device 02.
Referring to fig. 3, the disassembling device 02 includes a housing cutter 6, an electrolyte centrifuge 7, a core separator 8, and an exhaust gas processor 12. The casing cutter 6 is used for cutting the casing of the discharged battery and peeling the casing from the battery core. The electrolyte centrifuge 7 is used for performing centrifugal processing on the battery core obtained after the shell is peeled off, so that the electrolyte in the battery is separated from the battery core under the action of centrifugal force. Then, the electric core separator 8 cuts the electric core after the electrolyte is separated, and cuts the electric core outer sleeve and the opening of the electric core respectively to obtain the diaphragm of the electric core. The waste gas processor 12 is configured to collect toxic and harmful gases generated during the dismantling process of the waste battery, and discharge the gases after processing the gases from the automatic battery dismantling system 100. The diaphragm comprises a positive diaphragm and a negative diaphragm.
Further, referring to the schematic of fig. 4, the membrane separator included in the separation device 03 is specifically divided into two common electrodes, i.e., a positive membrane separator 13 and a negative membrane separator 14. The positive and negative diaphragm separators can effectively separate the diaphragms of the battery cells separated by the disassembling device 02, and respectively recycle the positive and negative diaphragms with different materials.
From this, the automatic system 100 is disassembled to this application can accomplish from the battery discharge, detect, disassemble to the overall process of last categorised recovery, and can all realize better effect of disassembling to the battery of the different specifications of different models through foretell setting, can equally divide the classification recovery with shell, electrolyte, anodal diaphragm and the negative pole diaphragm of battery at last. Therefore, the whole set of system automation degree of this application automated battery system 100 of disassembling is high, and adaptable battery kind is more, has improved the whole efficiency of disassembling of old and useless battery to can realize the thorough separation of multiple battery.
Referring back to fig. 2, the discharging apparatus 01 further includes a direction converter 3, a running robot 2, and a rotation line 5. The direction converter 3 is disposed at the front end of the voltage detector 4, and is used for correcting the battery to be operated (i.e. adjusting the posture of the battery to be operated) and making the battery enter the voltage detector 4 in a preset posture to obtain voltage detection. The rotary line 5 is disposed at the rear end of the voltage detector 4, and the other end of the rotary line 5 is disposed at the front end of the discharge line 1. The rotary line 5 is used for receiving the batteries which are detected in the voltage detector 4 and are incompletely discharged, and transferring the part of the batteries back to the discharge assembly line 1 for discharging again, so that potential safety hazards are avoided when the incompletely discharged batteries flow into a subsequent disassembling device 02 for disassembling. The running robot 2 is disposed between the discharge line 1 and the direction converter 3, and between the voltage detector 4 and the rotary line 5. The operation robot 2 is used for placing the batteries on the discharge assembly line 1 on the direction converter 3 one by one to ensure the orderly development of detection work; the running robot 2 is also used for picking up the batteries which are not completely discharged and detected by the voltage detector 4 onto the rotary line 5, and realizing the function of conveying the batteries back to the discharge assembly line 1 through the rotary line 5 for discharging again.
Referring to fig. 5, a discharge contact 101, a discharge delay starter 102, and a heat dissipation fan 103 are further disposed in the discharge assembly line 1. The discharging contacts 101 respectively and correspondingly conduct the anode and the cathode of the battery to discharge, and the discharging delay starter 102 prevents the discharging assembly line 1 from working immediately at the moment when the anode and the cathode of the battery are respectively conducted with the discharging contacts 101, so as to avoid burning the discharging contacts 101. The heat dissipation fan 103 is used for exchanging the gas inside the discharge assembly line 1 with the outside, so as to cool the discharge assembly line 1, and avoid the generation of an excessive temperature in the discharge process.
Referring to fig. 6, the housing cutter 6 includes a robot 61, a fixing mechanism 62, a rotating mechanism 63, and a cutter 64. The robot 61 is used to pick up the battery flowed from the discharging device 01 and place it on the fixing mechanism 62. The securing mechanism 62 matches the shape of the battery to form a clamping fixation for the battery. It will be appreciated that the securing mechanism 62 may be comprised of a deformable mechanism for securing batteries corresponding to different profiles or different specifications. At the same time, the robot 61 can also be rotated to place the battery on the fixing mechanism 62 in the correct posture. In one embodiment, the robot 61 is rotatable through an angle of 90 degrees. The cutting knife 64 is used to cut the housing of the secured battery. The rotating mechanism 63 is used for turning the battery by 180 degrees or so that the cutting knife 64 can cut the casing of the battery from different directions (on the other side), thereby realizing the separation operation of the casing of the battery. It will be appreciated that the cutting blade 64 may also be configured to cut the battery casing from three different directions, preferably three mutually perpendicular directions, to ensure successful separation of the casing from the battery. In one embodiment, the housing cutter 6 further comprises a housing retriever 65. The casing retriever 65 is disposed on one side of the fixing mechanism 62, and after the casing of the battery is cut and separated, the casing cutter 6 can grip the cut-open casing of the battery by the casing clip and place it in the casing retriever 65 for retrieval.
In one embodiment, the disassembling device 02 further comprises a fan (not shown) disposed at one side of the electric core separator 8 for dissipating heat. Because the in-process of electricity core separation can produce more heat, consequently come to dispel the heat to electricity core separator 8 through the fan to and the heat that produces in the time spent discharge electricity core separation process, avoid high-temperature gas gathering and influence the normal work of electricity core separator 8.
In one embodiment, the electrical core separator 8 further comprises a turning device (not shown), and the disassembling device 02 further comprises a direction determiner 10 and a split stripper 11. The turn-over device functions similarly to the rotating mechanism 63 in the casing cutter 6, and is disposed at the rear end of the core separator 8, and is configured to turn over the battery by about 180 degrees, so as to change the direction of core separation. The direction determiner 10 is configured to determine a tapping direction of the battery cell, so as to facilitate the tapping stripper 11 to cut and separate the diaphragm of the battery cell from a tapping position of the battery cell.
In some embodiments, the direction determiner 10 may be implemented by a camera, and determines the opening direction of the battery cell by taking a picture of the battery cell and performing feature extraction. In some embodiments, the split stripper 11 includes an air knife 111 and a stripper roll 112 (shown in fig. 7). After the opening position of the battery cell is determined, the opening position is cut by the air knife 111, and the sealing compound attached to the battery cell is peeled off by rotating the peeling roller 112. The membrane is peeled off from the sealing compound by the air knife 111 and is blown directly into the separating device 03.
In some embodiments, the exhaust gas processor 12 is disposed at least corresponding to the position of the core separator 8, and is used for collecting and processing toxic and harmful gases generated by the core during the separation process. It can be understood that, during the battery disassembling process, not only the battery core is disassembled to generate toxic and harmful gas, so that the exhaust gas processor 12 in the present application can also be arranged corresponding to the positions of the casing cutter 6, the electrolyte centrifuge 7 and even the separating device 03.
Referring back to fig. 4, in one embodiment, the front end of the separating device 03 is further provided with a telescopic clamp 15, a driving roller 16 and a conveying belt 17. The telescopic clamp 15 is used for receiving the film sheets from the disassembling device 02 and transferring the film sheets to the conveying belt 17. The conveying belt 17 conveys the diaphragms to the positive diaphragm separator 13 and the negative diaphragm separator 14 to be disassembled under the driving of the driving roller 16.
Referring to fig. 8, in an embodiment, the separation device 03 further includes a direction roller 18, a suction cup 19, and a separation groove 20, where the direction roller 18 is used to adjust the direction of the cell membrane, so that the suction cup 19 respectively sucks the cell membrane from two sides of the positive plate and the negative plate, and places the sucked and held positive and negative plates in the separation groove 20 for separation. In the separation groove 20, a pole piece turnover device 21 and a high-pressure water jet 22 are also arranged. The pole piece turning device 21 is used for turning the pole pieces in the separation process to accelerate the separation, and the high-pressure water jet cutter 22 acts between the positive pole piece and the negative pole piece to peel the positive pole piece and the negative pole piece and simultaneously peel adhesive materials adhered between the positive pole piece and the negative pole piece.
The above is an implementation manner of the embodiments of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principles of the embodiments of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.
Claims (10)
1. An automated battery disassembly system, comprising:
a discharging device including a discharging line for transferring and discharging a battery, a voltage detector for detecting whether the battery is completely discharged, a direction converter connected between the discharging line and the voltage detector for correcting the posture of the battery, a running robot for picking up and transferring the battery, and a rotation line for returning the incompletely discharged battery to a starting end of the discharging line;
the disassembling device comprises a shell cutter and an electric core separator which are respectively used for cutting the shell and the electric core of the battery, an electrolyte centrifuge used for separating electrolyte in the battery, and a waste gas processor used for collecting and processing harmful gas generated in the battery disassembling process;
and the separation device comprises a membrane separator for separating the battery cell.
2. The automated battery disassembly system of claim 1, wherein the discharge line is further provided with a discharge contact for discharging the battery, a discharge delay starter for delaying the operation of the discharge line at the instant when the battery is conducted with the discharge contact, and a heat dissipation fan for dissipating heat from the discharge line.
3. The automated battery disassembly system of claim 1, wherein the housing cutter comprises a battery manipulator for picking up the battery, a fixing mechanism for fixing the battery, a rotating mechanism for converting the battery cutting direction, and a cutter for cutting the battery.
4. The automated battery disassembly system of claim 3, wherein the housing cutter further comprises a housing retriever disposed on one side for retrieving the battery housing being severed.
5. The automated battery deconsolidation system of claim 1, wherein the deconsolidation device further comprises a fan disposed on a side of the electrical core separator for dissipating heat, and the exhaust gas processor is disposed at least in correspondence with the electrical core separator.
6. The automated battery disassembling system according to claim 1, wherein the core separator further includes a turn-over device provided at a rear end for turning over the battery, the disassembling device further includes a direction determiner for recognizing a direction of opening of the core, and an opening stripper for stripping the core to obtain the membrane.
7. The automated battery disassembly system of claim 6, wherein the core separator further comprises a wind knife for cutting the cells from the slit, and a peel roller for peeling the sealant from the membrane.
8. The automated battery disassembly system of claim 1, wherein the separation device comprises: a direction roller for adjusting the electric core diaphragm, a sucker for separating the positive and negative pole pieces and a separation groove for placing the positive and negative pole pieces.
9. The automated battery disassembling system according to claim 8, wherein the separation grooves of the positive and negative electrode plates are provided with an electrode plate turnover device and a high-pressure water jet cutter, which are respectively used for turning over the electrode plates and stripping off the adhesive on the electrode plates.
10. The automated battery disassembly system of any one of claims 1 to 9, wherein the front end of the separation device is provided with a telescopic clamp, a driving roller and a conveying belt for conveying the cut battery membrane.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021171062.6U CN212683091U (en) | 2020-06-22 | 2020-06-22 | Automatic battery disassembling system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021171062.6U CN212683091U (en) | 2020-06-22 | 2020-06-22 | Automatic battery disassembling system |
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| CN212683091U true CN212683091U (en) | 2021-03-12 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114227191A (en) * | 2021-12-20 | 2022-03-25 | 武汉蔚能电池资产有限公司 | Disassembling method of battery pack |
| WO2022222218A1 (en) * | 2021-04-21 | 2022-10-27 | Icreate Limited | System and method for separating battery components |
| CN115441081A (en) * | 2022-09-09 | 2022-12-06 | 中创新航科技股份有限公司 | Battery pulling and dismantling device, battery dismantling equipment and dismantling method |
| CN117066717A (en) * | 2023-09-16 | 2023-11-17 | 广东奇创智能科技有限公司 | Battery pack disassembly method and disassembly line |
| CN119238067A (en) * | 2024-12-04 | 2025-01-03 | 苏州思榕智能装备有限公司 | A disassembly device and control method for automatically disassembling EDS battery of mobile phone |
| AU2025234139B1 (en) * | 2024-11-25 | 2026-02-19 | Korea Zinc Co., Ltd. | Apparatus and method for managing battery |
-
2020
- 2020-06-22 CN CN202021171062.6U patent/CN212683091U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022222218A1 (en) * | 2021-04-21 | 2022-10-27 | Icreate Limited | System and method for separating battery components |
| CN114227191A (en) * | 2021-12-20 | 2022-03-25 | 武汉蔚能电池资产有限公司 | Disassembling method of battery pack |
| CN114227191B (en) * | 2021-12-20 | 2023-03-21 | 武汉蔚能电池资产有限公司 | Disassembling method of battery pack |
| CN115441081A (en) * | 2022-09-09 | 2022-12-06 | 中创新航科技股份有限公司 | Battery pulling and dismantling device, battery dismantling equipment and dismantling method |
| CN117066717A (en) * | 2023-09-16 | 2023-11-17 | 广东奇创智能科技有限公司 | Battery pack disassembly method and disassembly line |
| AU2025234139B1 (en) * | 2024-11-25 | 2026-02-19 | Korea Zinc Co., Ltd. | Apparatus and method for managing battery |
| CN119238067A (en) * | 2024-12-04 | 2025-01-03 | 苏州思榕智能装备有限公司 | A disassembly device and control method for automatically disassembling EDS battery of mobile phone |
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