CN213856435U - A automatic plastic letter sorting all-in-one for metal casting - Google Patents
A automatic plastic letter sorting all-in-one for metal casting Download PDFInfo
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- CN213856435U CN213856435U CN202022545028.7U CN202022545028U CN213856435U CN 213856435 U CN213856435 U CN 213856435U CN 202022545028 U CN202022545028 U CN 202022545028U CN 213856435 U CN213856435 U CN 213856435U
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- 238000005058 metal casting Methods 0.000 title claims abstract description 17
- 238000004080 punching Methods 0.000 claims abstract description 9
- 229920000742 Cotton Polymers 0.000 claims abstract description 5
- 239000002699 waste material Substances 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 abstract description 12
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
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Abstract
The utility model discloses an automatic plastic letter sorting all-in-one for metal casting, which comprises a frame, set up a vibrations dish on the frame, the first track of vibrations dish intercommunication output work piece, a first orbital connection second track, set up a first push rod on the second track and drive first push rod along the first cylinder of second orbital movement, second orbital connection third track, set up a second push rod on the third track and drive the second cylinder of second push rod along the third track removal, the decurrent slide of slope is connected to third track end, still include a cantilever that sets up in third track top, set up a punching machine and a movable block that can reciprocate on the cantilever, set up a flatness detector that is used for detecting workpiece surface flatness on the movable block. The utility model realizes the operation of automatic feeding, automatic stamping and shaping, detection and workpiece sorting, thereby greatly improving the safety and the production efficiency; and the use of soundproof cotton reduces the overall noise.
Description
Technical Field
The utility model relates to a production facility, especially an automatic plastic letter sorting all-in-one for metal casting.
Background
Metal castings, especially powder die-cast metal castings, are often subjected to partial deformation during machining, with a common deformation being a crown. In order to improve the quality of the product, a punching machine is usually used to perform multiple punching operations for shaping. After the shaping is completed, the workpiece needs to be subjected to surface flatness detection, and sorting is realized. Currently, most workpieces are small in size, and manual operation is inefficient and dangerous. How to improve the safety and the production efficiency for shaping and sorting is a technical problem to be solved urgently at present.
Disclosure of Invention
In order to overcome the problem, the utility model provides a safe and reliable, automatic, efficient an automatic plastic letter sorting all-in-one for metal casting.
The technical proposal of the utility model is to provide an automatic shaping and sorting integrated machine for metal castings, which comprises a machine base, wherein a vibration disc is arranged on the machine base and is communicated with a first track for outputting a workpiece, the end of the first track is connected with a second track which is perpendicular to the first track, the second track is provided with a first push rod, a first cylinder for driving the first push rod to move along the second track and a third track vertical to the second track, a second push rod and a second air cylinder for driving the second push rod to move along the third track are arranged on the third track, the end of the third track is connected with a slide way which inclines downwards, a punching machine is arranged above the third track, the device also comprises a cantilever arranged above the third track, the cantilever is provided with a flatness detector which can move up and down and is used for detecting the flatness of the surface of the workpiece.
Preferably, the slide way is provided with an elongated sorting hole, a waste basket is arranged below the sorting hole, a sorting plate is rotatably arranged in the sorting hole, and a sorting cylinder drives the sorting plate to rotate around a pivot point of the sorting plate, so that the sorting plate is parallel to the slide way or faces the waste basket.
Preferably, a groove for accommodating a workpiece is formed in the middle of the second push rod towards one side of the second track.
Preferably, a through hole is formed in the third rail, a chopping board is arranged below the through hole, and the punching machine is arranged above the chopping board.
Preferably, soundproof cotton is laid on the inner side wall of the vibration disc.
Preferably, a baffle plate for partially covering the top of the third rail is arranged on the machine base.
Preferably, the second rail, the third rail and the chopping board are provided with sensors for detecting whether workpieces exist on the second rail, the third rail and the chopping board.
The utility model discloses an automatic shaping and sorting all-in-one machine for metal castings, which realizes the operations of automatic feeding, automatic stamping and shaping, detection and sorting of workpieces, thereby greatly improving the safety and the production efficiency; and the use of soundproof cotton reduces the overall noise.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.
Detailed Description
The following describes in further detail embodiments of the present invention.
As shown in fig. 1, the utility model discloses an automatic plastic letter sorting all-in-one for metal casting, it includes frame 10. A vibration plate 12 is arranged on the machine base 10, and the vibration plate 12 is communicated with a first track 14 for outputting workpieces. The first track 14 terminates with a second track 16, the second track 16 being perpendicular to the first track 14. A first push rod 18 and a first cylinder 20 for driving the first push rod 18 to move along the second rail 16 are disposed on the second rail 16. And the device also comprises a third track 22 which is perpendicular to the second track 16, and a second push rod 24 and a second air cylinder 26 which drives the second push rod 24 to move along the third track 22 are arranged on the third track 22. The third rail 22 is connected at its extreme end to an inclined downwardly directed ramp 28 and includes a punch 30 disposed above the third rail 22. The working principle of the shaping is as follows: the vibration disc 12 conveys the workpiece forwards along the first rail 14 to the second rail 16 through vibration; then the first push rod 18 is driven forward by the first air cylinder 20 to feed the workpiece onto the third rail 22; the second push rod 24 is sent to the punch 30, and after several punching and shaping operations of the punch 30, the second push rod 24 is sent to the slideway 28 to be sent away, so that the shaping operation is completed. The second rail 16, the third rail 22 and the anvil 34 are provided with sensors (not shown) for detecting whether there is a workpiece thereon. The sensor is matched with the punch 30 to realize automatic punching under the condition that a workpiece exists. The sensor for achieving the above detection purpose is a position sensor commonly used in the industry, and includes a tact switch, an infrared sensor, and the like, and it is one of the necessary skills of the ordinary skilled person in the industry to select an appropriate sensor as required. Control systems for effecting sensor and punch 30 linkage are also common in the art and are within the skill of one of ordinary skill in the art. And which are not innovative points of the invention and therefore are not described in detail.
Further, in order to perform the sorting function, a cantilever 40 is provided on the setting base 10, the cantilever 40 is disposed above the third rail 22, and a flatness detector 44 for detecting the flatness of the surface of the workpiece is provided on the cantilever 40 to be movable up and down. The flatness detecting unit 44 may be moved up and down by a screw, and a roller 42 or a probe (not shown) may be provided at a front end of the flatness detecting unit 44. After the shaping is completed, the second push rod 24 drives the workpiece to move under the flatness detector 44, so that the flatness detection is performed.
An elongated sorting aperture 46 is formed in the chute 28, a waste basket (not shown) is disposed below the sorting aperture 46, a sorting plate 48 is rotatably disposed within the sorting aperture 46, and a sorting cylinder (not shown) drives the sorting plate 48 to rotate about its pivot point such that the sorting plate 48 is parallel to the chute 28 or faces the waste basket. The function of the sorting machine is to sort, when the detection result of the flatness detector 44 is qualified, the sorting plate 48 is parallel to the slide way 28, so that the workpiece enters a qualified basket along the slide way 28, otherwise, the sorting plate 48 faces the waste basket, so that the workpiece falls into the waste basket along the sorting plate 48, and sorting is realized. The implementation of the above-described actions is well known in the art and is easy to implement and is not the point of innovation in the present invention.
Further, a groove 32 for receiving a workpiece is provided at a side of the middle portion of the second push rod 24 facing the second rail 16. The workpiece is fed into the groove 32 by the second rail 16 and moves forward with the second push rod 24. The other parts of the second push rod 24 can block the entering of other workpieces, thereby realizing the purpose of shaping and processing one by one. Accurate positioning of the workpiece is also achieved, avoiding the problem of misalignment with the punch 30. The second ram 24 continues to advance after punch reforming so that the recess 32 is beyond the slide 28 so that the workpiece can fall into the slide 28, along the slide 28 into a workpiece basket for collection.
Further, a through hole (not shown) is formed in the third rail 22, an anvil 34 is disposed below the through hole, and the punch 30 is disposed above the anvil 34, which can effectively prevent the third rail 22 from being deformed by pressure.
The machine base 10 is provided with a baffle 38 for covering the top part of the third rail 22 to prevent the workpiece from jumping from the upper part after being stressed. Below the punch 30, there is no shutter 38.
The above embodiment is only one embodiment of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (7)
1. The utility model provides an automatic plastic letter sorting all-in-one for metal casting, its includes the frame, its characterized in that: the vibrating plate is arranged on the machine base and is communicated with a first rail for outputting a workpiece, the end of the first rail is connected with a second rail, the second rail is perpendicular to the first rail, a first push rod and a drive are arranged on the second rail, the first push rod is driven to move along a first air cylinder of the second rail, the vibrating plate further comprises a third rail perpendicular to the second rail, a second push rod and a drive are arranged on the third rail, the second push rod is driven to move along a second air cylinder of the third rail, the end of the third rail is connected with a downward inclined slide, a punching machine is arranged above the third rail, the vibrating plate further comprises a cantilever arranged above the third rail, and a flatness detector which can move up and down and is used for detecting the surface flatness of the workpiece is arranged on the cantilever.
2. The automated truing and sorting all-in-one machine for metal castings according to claim 1, wherein: the sorting device is characterized in that a long-strip-shaped sorting hole is formed in the slide way, a waste basket is arranged below the sorting hole, a sorting plate is rotatably arranged in the sorting hole, and a sorting cylinder drives the sorting plate to rotate around a pivot point of the sorting plate, so that the sorting plate is parallel to the slide way or faces the waste basket.
3. The automated truing and sorting all-in-one machine for metal castings according to claim 1, wherein: and a groove for accommodating a workpiece is formed in one side of the middle part of the second push rod facing the second track.
4. The automated truing and sorting all-in-one machine for metal castings according to claim 3, wherein: the third rail is provided with a through hole, a chopping board is arranged below the through hole, and the punching machine is arranged above the chopping board.
5. The automated truing and sorting all-in-one machine for metal castings according to claim 1, wherein: and soundproof cotton is laid on the inner side wall of the vibration disc.
6. The automated truing and sorting all-in-one machine for metal castings according to claim 1, wherein: and the machine base is provided with a baffle plate for covering the top part of the third rail.
7. The automated truing and sorting all-in-one machine for metal castings according to claim 4, wherein: the second track, the third track and the chopping block are provided with sensors for detecting whether workpieces exist on the chopping block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022545028.7U CN213856435U (en) | 2020-11-06 | 2020-11-06 | A automatic plastic letter sorting all-in-one for metal casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022545028.7U CN213856435U (en) | 2020-11-06 | 2020-11-06 | A automatic plastic letter sorting all-in-one for metal casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213856435U true CN213856435U (en) | 2021-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022545028.7U Active CN213856435U (en) | 2020-11-06 | 2020-11-06 | A automatic plastic letter sorting all-in-one for metal casting |
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| Country | Link |
|---|---|
| CN (1) | CN213856435U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115722559A (en) * | 2022-11-30 | 2023-03-03 | 浙江英洛华磁业有限公司 | Magnetic ring inner diameter continuous shaping device |
-
2020
- 2020-11-06 CN CN202022545028.7U patent/CN213856435U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115722559A (en) * | 2022-11-30 | 2023-03-03 | 浙江英洛华磁业有限公司 | Magnetic ring inner diameter continuous shaping device |
| CN115722559B (en) * | 2022-11-30 | 2026-01-02 | 浙江英洛华磁业有限公司 | Continuous shaping device for inner diameter of magnetic ring |
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