Sugarcane root stubble smashes fertilization tectorial membrane all-in-one
Technical Field
The utility model relates to the technical field of agricultural machinery, in particular to a sugarcane root stubble smashing, fertilizing and film covering all-in-one machine.
Background
China is a large sugar consumption country, at present, the total sugar production of China is second to Brazil and India, wherein the sucrose is the main source of sugar in China and accounts for more than 92 percent of the total amount of the sugar [1 ]. 2017 and 2018, the planting area of the sugarcane is 1800.9 ten thousand mu, and the single yield of the sugarcane is improved by 9.7 percent. At present, sugarcane main production areas in China are distributed in places such as Guangxi, Yunnan, Guangdong and Hainan, wherein the Guangxi is the largest sugarcane planting area in China.
The existence of the sugarcane root stubble is not beneficial to the related working procedures of ditching, fertilizing, seed cutting, seedling discharging, soil covering and the like. In addition, the sugarcane roots can not be normally rotted in the land for a long time and have a tendency of continuous growth, so that the labor intensity of sugarcane farmers is increased while the growth of crops in the next season is influenced. The mulching film can preserve heat and water to inhibit weed growth, can improve the germination rate of the sugarcane, has obvious yield increasing effect, and is applied with fertilizer, pesticide for preventing and controlling underground insect pests and covered with soil before mulching. However, the film laminating machine and the fertilizer applicator which are used for inter-field operation at present work separately, the damage of the sugarcane field caused by multiple times of rolling is very large, the operation intensity is high, the working efficiency is low, and the labor time is long. Therefore, the utility model provides a sugarcane root stubble smashes fertilization tectorial membrane all-in-one to solve the above-mentioned problem that provides.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a sugarcane root stubble smashes fertilization tectorial membrane all-in-one to solve the problem that provides in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a sugarcane root stubble smashing, fertilizing and film covering integrated machine comprises a root stubble smashing device, a fertilizing device and a film covering device, wherein the root stubble smashing device comprises a cutter hanging shaft, a cutter assembly is arranged on the cutter hanging shaft, the root stubble smashing device further comprises a three-point suspension mechanism, a gearbox and a casing, the gearbox is fixed at the upper end of the casing through bolts, an output shaft of the gearbox is connected with a power input shaft, and one end of the casing is connected with a reducer casing through bolts;
the fertilizer applying device comprises a fertilizer box, wherein fixing plates are arranged at two ends of the fertilizer box, a fertilizer discharging shaft is arranged below the fertilizer box and between the fixing plates, a large chain wheel is sleeved at one end of the fertilizer discharging shaft and connected with the fertilizer discharging shaft through an A-shaped key, fertilizer discharging cups are symmetrically arranged on the fertilizer discharging shaft, a fertilizer discharging sleeve is arranged inside the fertilizer discharging cup, an inner gear retaining ring is arranged at one end of the fertilizer discharging sleeve, an outer grooved wheel is arranged at the other end of the fertilizer discharging sleeve, an end cover is arranged at the end, away from the fertilizer discharging sleeve, of the inner gear retaining ring, the end cover is connected with the fertilizer discharging sleeve through a bolt, and a discharging hole is formed in the lower end of the fertilizer discharging cup;
the tectorial membrane device includes laminating machine frame, furrow opener and disc soil covering device, the lower extreme symmetry of laminating machine frame is equipped with the travelling wheel, the one end of the travelling wheel of laminating machine frame rear end is equipped with the axletree, the cover is equipped with little sprocket on the axletree, be connected through the chain between little sprocket and the big sprocket, the lower extreme of laminating machine frame is located the rear side of travelling wheel and is equipped with the film pressing wheel, the lower extreme of laminating machine frame is located and is equipped with the hanging membrane axle between travelling wheel and the film pressing wheel.
As a further aspect of the present invention, the cutter assembly is composed of a plurality of L-shaped cutters, and the L-shaped cutters are connected to the cutter shaft through cutter heads.
As the utility model discloses scheme further again, L shape cutter is arranged on hanging the arbor through helix regular array's mode, and is a plurality of L shape cutter's interval angle is thirty degrees, and the helix direction of rotation is unanimous.
As the utility model discloses further scheme again, the one end at the laminating machine frame can be dismantled through the bolt to the furrow opener, the other end at the laminating machine frame can be dismantled through the bolt to the disc covering device.
As the utility model discloses scheme further still, three point suspension mechanism includes pull rod, first connecting block, second connecting block and last connecting rod, the upper end at root stubble reducing mechanism is fixed to first connecting block and second connecting block symmetry, the setting of pull rod is Y shape, the lower extreme of pull rod is connected with root stubble reducing mechanism through first connecting block and second connecting block respectively, the first portion of pull rod is equipped with the pin joint, root stubble reducing mechanism's upper end still is equipped with the link, the one end that root stubble reducing mechanism was kept away from to the link is connected with the pull rod through last pin joint, the one end and the pull rod of going up the connecting rod are connected, and the other end is connected with the laminating machine frame through left connecting block and right connecting block.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a root stubble reducing mechanism can smash the remaining root stubble on ground, and fertilizer injection unit can fertilize to the ground that root stubble reducing mechanism handled, and the tectorial membrane device can lay the film to ground, through this kind of mode the utility model discloses collect three kinds of functions in an organic whole, overcome the consumption time and the resource scheduling problem that traditional substep working method exists to the soil that traditional substep working method probably brought has been avoided well hardens.
Drawings
FIG. 1 is a schematic structural diagram of a sugarcane root stubble smashing, fertilizing and film covering all-in-one machine.
FIG. 2 is a schematic structural diagram of a stubble smashing device in a sugarcane stubble smashing, fertilizing and film covering integrated machine.
FIG. 3 is a schematic diagram of a row structure of a cutter row of a stubble smashing device in the sugarcane stubble smashing, fertilizing and film covering all-in-one machine.
FIG. 4 is a schematic diagram of a structure of a fertilizer application device in a sugarcane root stubble smashing, fertilizing and mulching all-in-one machine.
FIG. 5 is a schematic structural diagram of the blanking part of the fertilizing device in the sugarcane stubble smashing, fertilizing and mulching all-in-one machine.
Fig. 6 is a schematic diagram of the assembly of an outer grooved wheel and a fertilizer discharging sleeve in the sugarcane stubble smashing, fertilizing and film covering all-in-one machine.
FIG. 7 is a schematic structural diagram of a film mulching device in a sugarcane root stubble smashing, fertilizing and film mulching all-in-one machine.
FIG. 8 is a schematic view of a transmission mechanism of a stubble smashing part in the sugarcane stubble smashing, fertilizing and mulching all-in-one machine.
FIG. 9 is a schematic view of a transmission mechanism of a fertilizing and film covering part in the sugarcane stubble smashing, fertilizing and film covering integrated machine.
FIG. 10 is a schematic view of a hanging connection part in the sugarcane stubble smashing, fertilizing and mulching all-in-one machine.
In the figure: 1. a stubble smashing device; 2. a fertilizing device; 3. a film covering device; 4. a cutter assembly; 5. a three-point suspension mechanism; 6. a gearbox; 7. a housing; 8. hanging a cutter shaft; 9. a speed reducer case; 10. an L-shaped cutter; 11. a cutter head; 12. a fertilizer box; 13. a fertilizer discharging cup; 14. a feeding port; 15. a fertilizer discharging shaft; 16. a fixing plate; 17. a fertilizer discharging sleeve; 18. an inner gear retainer ring; 19. an end cap; 20. an outer sheave; 21. a furrow opener; 22. a film hanging shaft; 23. a film pressing wheel; 24. a disc coverer; 25. a film laminating machine frame; 26. a travel wheel; 27. a power input shaft; 28. a wheel shaft; 29. a small sprocket; 30. a large sprocket; 31. a type A bond; 32. an upper hinge point; 33. a first connection block; 34. a second connecting block; 35. a connecting frame; 36. an upper connecting rod; 37. a left connecting block; 38. and a right connecting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 10, in an embodiment of the present invention, an integrated machine for crushing, fertilizing and laminating sugarcane root stubble includes a root stubble crushing device 1, a fertilizing device 2 and a laminating device 3, wherein the root stubble crushing device 1 includes a cutter shaft 8, a cutter assembly 4 is arranged on the cutter shaft 8, the root stubble crushing device 1 further includes a three-point suspension mechanism 5, a gearbox 6 and a casing 7, the gearbox 6 is fixed at the upper end of the casing 7 through a bolt, an output shaft of the gearbox 6 is connected with a power input shaft 27, and one end of the casing 7 is connected with a reducer casing 9 through a bolt;
the fertilizer applying device 2 comprises a fertilizer box 12, wherein two ends of the fertilizer box 12 are respectively provided with a fixing plate 16, a fertilizer discharging shaft 15 is arranged below the fertilizer box 12 and positioned between the fixing plates 16, the front end and the rear end of the fertilizer discharging shaft 15 both penetrate through the fixing plates 16, one end of the fertilizer discharging shaft 15 is sleeved with a large chain wheel 30, the large chain wheel 30 is connected with the fertilizer discharging shaft 15 through an A-shaped key 31, fertilizer discharging cups 13 are symmetrically arranged on the fertilizer discharging shaft 15, a fertilizer discharging sleeve 17 is arranged inside the fertilizer discharging cup 13, one end of the fertilizer discharging sleeve 17 is provided with an inner gear retainer ring 18, the other end of the fertilizer discharging sleeve is provided with an outer grooved wheel 20, the end, far away from the fertilizer discharging sleeve 17, of the inner gear retainer ring 18 is provided with an end cover 19, the end cover 19 is connected with the fertilizer discharging sleeve 17 through bolts, the lower end of the fertilizer discharging cup 13 is provided with a discharging port 14, the fertilizer discharging shaft 15 drives the outer grooved wheel 20 to rotate, fertilizer in the fertilizer discharging cup 13 enters the grooved wheel under the driving of the outer grooved wheel 20 to rotate, when the outer grooved wheel reaches the fertilizer discharging region, the fertilizer discharging wheel, the fertilizer is discharged under the action of gravity, finishing the fertilizer discharging;
the film covering device 3 comprises a film covering machine frame 25, a furrow opener 21 and a disc soil covering device 24, wherein the lower end of the film covering machine frame 25 is symmetrically provided with travelling wheels 26, one end of the travelling wheel 26 at the rear end of the film covering machine frame 25 is provided with a wheel shaft 28, a small chain wheel 29 is sleeved on the wheel shaft 28, the small chain wheel 29 is connected with a large chain wheel 30 through a chain, the lower end of the film covering machine frame 25 is positioned at the rear side of the travelling wheel 26 and is provided with a film pressing wheel 23, and the lower end of the film covering machine frame 25 is positioned between the travelling wheel 26 and the film pressing wheel 23 and is provided with a film hanging shaft 22.
The cutter assembly 4 is composed of a plurality of L-shaped cutters 10, and the L-shaped cutters 10 are connected with the cutter hanging shaft 8 through a cutter head 11.
The L-shaped cutters 10 are arranged on the cutter hanging shaft 8 in a spiral line regular arrangement mode, the interval angle of the L-shaped cutters 10 is thirty degrees, and the rotation directions of the spiral lines are consistent.
The furrow opener 21 is detachably connected to one end of the film covering machine frame 25 through a bolt, and the disc soil covering device 24 is detachably connected to the other end of the film covering machine frame 25 through a bolt.
The three-point suspension mechanism 5 comprises a pull rod, a first connecting block 33, a second connecting block 34 and an upper connecting rod 36, wherein the first connecting block 33 and the second connecting block 34 are symmetrically fixed at the upper end of the stubble smashing device 1, the pull rod is Y-shaped, the lower end of the pull rod is respectively connected with the stubble smashing device 1 through the first connecting block 33 and the second connecting block 34, an upper hinge point 32 is arranged at the upper half part of the pull rod, a connecting frame 35 is further arranged at the upper end of the stubble smashing device 1, one end, far away from the stubble smashing device 1, of the connecting frame 35 is connected with the pull rod through the upper hinge point 32, one end of the upper connecting rod 36 is connected with the pull rod, and the other end of the upper connecting rod is connected with the film laminating machine frame 25 through a left connecting block 37 and a right connecting block 38.
The utility model discloses a theory of operation is:
the utility model discloses the original power source is provided by the tractor, wholly adopts three point to hang 5 and is connected with the tractor, and the power of tractor is through 6 speed reductions of gearbox, again through fixing 7 left closed gear engagement and passing to the cutter assembly 4 on the arbor 8 and, and power drive arbor 8 and its upper L shape cutter 10 are rotatory to along with the remaining root stubble of the excision earth's surface of marcing of machine.
The utility model discloses in the use, advancing wheel 26 can drive axletree 28 and rotate, and axletree 28 rethread small sprocket 29 drives big sprocket 30 and rotates, and big sprocket 30 drives the fertilizer discharging shaft 15 rotation again to it is rotatory to drive the outer sheave 20 on the fertilizer discharging shaft 15, and fertilizer in the recess rotates along with outer sheave 20 when outer sheave 20 is rotatory, discharges into feed opening 14 with the groove teeth of a cogwheel with fertilizer, and then scatters fertilizer in the sugarcane ground after removing the stubble.
The furrow opener 21 arranged on the film covering machine frame 25 carries out furrowing and ridging operations on the operation soil before film covering, then, the mulching film sleeved on the film hanging shaft 22 passes through the friction force of the ground surface, one end of the mulching film is rotated, the other end of the mulching film is fixedly paved on the operation soil after fertilization, the film pressing wheel 23 presses the covered mulching film on the ground while advancing, the disc soil covering machine 24 arranged at the rear is rotated by itself to throw the soil on the covered mulching film in the advancing process, and the overall operation process is completed.
Under the condition of different advancing speeds, the corresponding fertilizing speed needs to be matched according to the advancing speed, and when the fertilizer is advanced rapidly, the fertilizing speed is correspondingly increased; on the contrary, the fertilizing speed should be correspondingly reduced.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.