CN216972721U - Vertical high-speed rotation sanding device of electroplated diamond wire saw - Google Patents
Vertical high-speed rotation sanding device of electroplated diamond wire saw Download PDFInfo
- Publication number
- CN216972721U CN216972721U CN202122486911.8U CN202122486911U CN216972721U CN 216972721 U CN216972721 U CN 216972721U CN 202122486911 U CN202122486911 U CN 202122486911U CN 216972721 U CN216972721 U CN 216972721U
- Authority
- CN
- China
- Prior art keywords
- assembly
- liquid
- storage pipe
- liquid storage
- inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 51
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 49
- 239000007788 liquid Substances 0.000 claims abstract description 211
- 238000003860 storage Methods 0.000 claims abstract description 79
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 102
- 229910052759 nickel Inorganic materials 0.000 claims description 51
- 238000007789 sealing Methods 0.000 claims description 25
- 239000004576 sand Substances 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000009713 electroplating Methods 0.000 description 23
- 239000002184 metal Substances 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 14
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model relates to a vertical high-speed rotating sanding device for an electroplated diamond wire saw, and belongs to the field of diamond wire sanding equipment. The device comprises an upper base assembly, a middle base assembly and a lower base assembly which are sequentially arranged into a vertical combined structure, wherein a liquid storage pipe assembly is arranged in the vertical structure formed by combining the upper base assembly, the middle base assembly and the lower base assembly; the diamond wire enters the wire inlet assembly along the wire inlet conductive guide wheel assembly and is led out by the wire outlet conductive guide wheel assembly. The lower end of the fixing sleeve of the rotating assembly is fixed with the bearing, and the rotating assembly can not wipe the liquid storage pipe when in operation under the basis that the inner frame of the cuboid is firm and stable, so that the service life of the equipment can be prolonged.
Description
Technical Field
The utility model relates to a vertical high-speed rotating sanding device for an electroplated diamond wire saw, and belongs to the field of diamond wire sanding equipment.
Background
The diamond wire saw is also called a diamond wire, and is used for fixing a diamond grinding material on a metal wire by using a method combined by an electroplating process.
The electroplating method is to deposit a layer of metal (generally nickel and nickel-cobalt alloy) on a wire and to bond diamond abrasive on the wire to form a linear superhard material tool. The metal coating is a bonding agent, and the diamond abrasive is used for cutting processing.
One of the links of the electroplating process of the diamond wire pitch is to deposit a layer of metal and diamond on the metal wire, which is conventionally referred to as sanding treatment. The working principle of the sanding treatment is as follows: a conductive guide wheel leads the metal wire into an electroplating solution storage barrel containing nickel ions and magnetic diamonds, the magnetic diamonds are uniformly distributed and dispersed after being driven by the rotation of a magnet, and after the metal wire is conductive, a layer of diamond can be electroplated on the circumference of the metal wire, and the metal wire is led into the next treatment through another conductive guide wheel.
But in the link of sanding treatment in production, the phenomena of sand collecting and leaking of the liquid storage barrel, wire wiping, rotation and blocking of the magnet fixing piece, uneven diamond electroplating distribution, nickel block formation of the fixing piece and the like occur, and the problems of poor quality of the wire saw, frequent damage of equipment, low production efficiency and the like occur.
Therefore, the technical scheme of researching the vertical high-speed rotating sanding device of the electroplated diamond wire saw, which can reduce sand collecting leakage of the liquid storage barrel, wire wiping, rotary blocking of the magnet fixing piece, uneven diamond electroplating distribution, nickel blocks of the fixing piece and increase the speed of sanding equipment, is significant.
SUMMERY OF THE UTILITY MODEL
The utility model provides a vertical high-speed rotating sanding device of an electroplated diamond wire saw, aiming at the problems.
The utility model adopts the following technical scheme:
the utility model relates to a vertical high-speed rotating sanding device of an electroplated diamond wire saw, which comprises a wire inlet conductive guide wheel assembly, a wire inlet assembly, an upper base assembly, a middle base assembly, a lower base assembly, a rotating assembly, a liquid storage pipe assembly, an electric driving assembly and a wire outlet conductive guide wheel assembly, wherein the wire inlet conductive guide wheel assembly is arranged on the upper base assembly;
the upper base assembly, the middle base assembly and the lower base assembly are sequentially arranged in a vertical combined structure, a liquid storage pipe assembly is arranged in the vertical structure formed by combining the upper base assembly, the middle base assembly and the lower base assembly, a rotating assembly is sleeved outside the liquid storage pipe assembly between the middle base assembly and the lower base assembly and is connected with an external electric driving assembly, the rotating assembly is driven by the electric driving assembly to rotate, and the rotating assembly rotates along the axis of the liquid storage pipe assembly; an incoming line conductive guide wheel assembly is arranged on one side of the lower base assembly, and an outgoing line conductive guide wheel assembly is arranged at the top end of the upper base assembly; the lower end of the lower base component is provided with a wire inlet component, the diamond wire enters the wire inlet component along the wire inlet conductive guide wheel component, and the gold steel wire enters the liquid storage pipe component from the wire inlet component and then is led out from the wire outlet conductive guide wheel component.
The utility model relates to a vertical high-speed rotating sand feeding device of an electroplated diamond wire saw, wherein a liquid storage pipe component comprises a liquid storage pipe, a nickel ball sleeve rod and a nickel ball sleeve rod fixing seat; a nickel ball sleeve rod is arranged in the liquid storage pipe section between the upper base component and the middle base component; the upper base component at the top end of the liquid storage pipe is internally provided with a nickel ball loop bar fixing seat, the nickel ball loop bars are uniformly distributed and arranged along the inner circumferential surface of the liquid storage pipe, and two ends of a plurality of nickel ball loop bars are fixed in the nickel ball loop bar upper fixing seat and the nickel ball loop bar lower fixing seat; and the nickel ball sleeve rod is filled with nickel balls.
According to the vertical high-speed rotating sand feeding device of the electroplated diamond wire saw, the inner circumferential surface of the liquid storage pipe is uniformly provided with the plurality of nickel ball sleeve rods, and two ends of each nickel ball sleeve rod are fixed in the upper nickel ball sleeve rod fixing seat and the lower nickel ball sleeve rod fixing seat; the clearance between the nickel ball sleeve rod and the inner circumferential surface of the liquid storage pipe is larger than 2 mm.
The utility model relates to a vertical high-speed rotating sand feeding device of an electroplated diamond wire saw, wherein an upper base component comprises an upper base bottom plate, a liquid inlet seat, a liquid inlet pipe, an overflow inclined bevel and an overflow pipe;
the liquid inlet seat is arranged on the bottom plate of the upper base, a conical inner cavity is arranged in the liquid inlet seat, the conical inner cavity of the liquid inlet seat is communicated with the liquid storage pipe, a liquid inlet and an overflow inclined groove are arranged on the side wall of the conical inner cavity of the liquid inlet seat, and the liquid inlet and the overflow inclined groove are arranged oppositely; the liquid inlet is communicated with the liquid inlet pipe, and the overflow inclined groove is communicated with the overflow pipe.
According to the vertical high-speed rotating sand feeding device of the electroplated diamond wire saw, the diameter of the connecting part port of the conical inner cavity of the liquid inlet seat and the liquid storage pipe is smaller than 2/3 of the diameter of the conical inner cavity; the liquid inlet seat and the upper base bottom plate are sealed through a sealing ring.
The utility model relates to a vertical high-speed rotating sand feeding device of an electroplated diamond wire saw, wherein a lower base component comprises an insulating plate, a lower base bottom plate, a liquid outlet seat and a positioning seat; an insulating plate is arranged on the lower end face of the bottom plate of the lower base; the liquid outlet seat is arranged on the upper end surface of the bottom plate of the lower base, and a positioning seat is arranged on the upper end surface of the liquid outlet seat; the bottom end of the liquid storage pipe penetrates through the positioning seat and extends into the liquid outlet seat;
the wire inlet assembly comprises a liquid equalizing tank and a liquid outlet pipe, and the lower end surface of the insulating plate is provided with the liquid equalizing tank; the liquid outlet end of the liquid storage pipe is communicated with the liquid equalizing tank; the side wall of the liquid equalizing tank is provided with a wire inlet; the bottom end of the liquid equalizing tank is communicated with the liquid outlet pipe;
the incoming line conductive guide wheel assembly comprises an incoming line guide wheel, an incoming line guide wheel bracket and an incoming line conductive wheel; the lower end face of the insulating plate is provided with an incoming line guide wheel bracket, the incoming line guide wheel bracket extends into the isochronal tank, the extending end part of the incoming line guide wheel bracket is provided with an incoming line guide wheel, and the incoming line conductive wheel is arranged outside the liquid storage pipe; the peripheral surface of the lead-in guide wheel is opposite to the lead inlet of the liquid equalizing tank and the liquid outlet end of the liquid storage pipe.
According to the vertical high-speed rotating sand feeding device of the electroplated diamond wire saw, an inverted-chasing-shaped inner cavity communicated with a liquid storage pipe is arranged in the liquid storage seat, and the diameter of the lower opening of the inverted-chasing-shaped inner cavity is smaller than 1/10 of the diameter of the upper opening; a sealing strip is arranged between the liquid equalizing tank and the insulating plate; and a sealing ring is arranged between the liquid inlet seat and the liquid storage pipe.
The utility model relates to a vertical high-speed rotating sand feeding device of an electroplated diamond wire saw, wherein a rotating assembly comprises a fixed sleeve, a driven toothed belt wheel, a tapered roller bearing and a bearing; the fixed sleeve is sleeved outside the liquid storage pipe section between the upper base component and the lower base component; the driven toothed belt wheel is sleeved on the lower base assembly through a tapered roller bearing;
the fixed sleeve is internally provided with a magnet.
The electric driving assembly comprises a speed motor, a motor bracket, a driving toothed wheel and a toothed synchronous belt; the speed regulating motor is arranged on the motor support, a driving gear is arranged at the driving end of the speed regulating motor, the driving gear is connected with a driven gear through a gear synchronous belt, the driving gear and the driven gear rotate synchronously, the bottom end of the fixed sleeve is fixed on the driven gear, the top end of the fixed sleeve is connected with the middle base component through a bearing, and the fixed sleeve and the driven gear rotate coaxially;
according to the vertical high-speed rotating sanding device for the electroplated diamond wire saw, the upper base assembly, the middle base assembly and the lower base assembly are fixed with one another through the ancient fixing pieces.
The utility model relates to a vertical high-speed rotating sanding device of an electroplated diamond wire saw, which is characterized in that: the top end of the liquid inlet seat is provided with a conical opening; the inlet part of the overflow inclined groove is larger than 15mm relative to the upper part of the liquid inlet; the inlet part of the overflow inclined groove is inclined upwards, and the liquid outlet part of the overflow inclined groove is vertically downward.
Advantageous effects
The vertical high-speed rotating sand feeding device of the electroplated diamond wire saw has a vertical structure, an upper base assembly and a middle base assembly are fixed by a fixing rod, the upper end of a liquid storage pipe is arranged in an upper base bottom plate and a liquid inlet seat of the upper base assembly, a sealing ring is arranged between the upper base bottom plate and the liquid inlet seat, and after the upper base bottom plate and the liquid inlet seat are locked, the sealing ring is extruded to be tightly attached to the outer wall of the liquid storage pipe, so that a complete sealing effect is achieved; then the upper base bottom plate is locked with the fixed rod component, so that the whole sanding device forms a cuboid frame which is firm and stable
Go up the base subassembly, middle base subassembly, it is sealed each other through seal assembly between lower base subassembly and the liquid storage pipe subassembly, wherein the lower extreme of liquid storage pipe is installed in the position sleeve and the play liquid seat of lower base subassembly, and the centre of position sleeve and play liquid seat contains the sealing washer, and after position sleeve and play liquid seat locking, the sealing washer is extrudeed and is pasted the outer wall of tight liquid storage pipe, reaches totally enclosed effect.
Therefore, the structure has the advantages of good sealing effect, no leakage and simple disassembly and assembly.
According to the vertical high-speed rotating sanding device for the electroplated diamond wire saw, the lower end of the fixing sleeve of the rotating assembly of the device is fixed with the bearing, and under the basis that the inner frame of the cuboid is firm and stable, when the rotating assembly runs, the liquid storage pipe cannot be wiped, so that the service life of equipment can be prolonged.
According to the vertical high-speed rotating sanding device for the electroplated diamond wire saw, the total weight of the rotating assembly after the magnets are installed is up to 20KG, the load is large when the rotating assembly rotates at a high speed, the lower end of the device adopts the tapered roller bearing, the tapered roller bearing can bear axial and radial loads at the same time, the bearing capacity is large, and the service life is long.
According to the vertical high-speed rotating sand feeding device of the electroplated diamond wire saw, the adopted tapered roller bearing is usually of a separated type, namely, a tapered inner ring assembly consisting of the inner ring with the roller and the retainer assembly can be separately installed with a tapered outer ring (outer ring); when equipment need be maintained, only need earlier loosen middle base subassembly, lift up rotating assembly and bearing inner race and just can add lubricating grease, need not whole dismouting, therefore this structure is maintained simply and conveniently.
According to the vertical high-speed rotating sand feeding device of the electroplated diamond wire saw, the incoming line conductive guide wheel is divided into the incoming line conductive wheel and the incoming line guide wheel, and the incoming line conductive wheel is arranged on the outer side of the liquid storage pipe assembly; the incoming line guide wheel is arranged below the lower base component, and an insulating plate is arranged between the incoming line guide wheel and the lower base component to separate the incoming line guide wheel and the lower base component, so that the guide wheel bracket is prevented from conducting nickel; the metal wire is electrified by bypassing the incoming line conductive wheel and then enters the liquid outlet of the lower base by bypassing the incoming line guide wheel; finally, the liquid waiting tank is installed and is transparent, so that the internal threading position can be seen, and the wiring condition can be conveniently checked; the interior of the liquid waiting tank is tapered, the surface is smooth, and when electroplating liquid is flushed into the liquid waiting tank from the liquid outlet seat, the electroplating liquid can rapidly flow away through the liquid outlet of the liquid waiting tank, so that liquid and sand are not collected.
The driving toothed belt wheel of the electric driving assembly of the device pulls the toothed belt wheel to pull the driven toothed belt wheel of the rotating assembly, and the driven toothed belt wheel is provided with the high-bearing tapered roller bearing, so that the rotating speed of the rotating assembly can reach more than 200r/min when the rotating assembly rotates, and the rotating speed is accurate.
The speed regulating motor of the electric driving assembly of the device can regulate the speed of the rotating barrel assembly according to the electroplating process until the electroplating effect after the optimal dispersion of the diamond is achieved.
The liquid inlet seat of the upper base component of the device comprises a liquid inlet, an overflow inclined groove and a conical opening. The liquid inlet is positioned on the middle inner wall of the liquid inlet seat, the liquid inlet direction is downward, namely the inside of the liquid storage tube, and the electroplating liquid of the structure always keeps flowing downward and cannot be collided with the inner wall of the liquid storage tube; the overflow inclined groove is positioned above the liquid inlet and is more than 15mm, and is in an upward slope shape and then is directly downward; the conical opening is positioned at the right upper opening of the liquid inlet seat, the surface is smooth, the periphery of the conical opening comprises a positioning notch, the notch is in a downward slope shape, and the positioning notch is used for positioning the lower fixing seat of the nickel loop bar; therefore, the structure not only has stable liquid inlet and no liquid inlet bubbles, but also can not collect sand at the positions of the overflow inclined groove and the conical opening.
Drawings
FIG. 1 is an overall external view of the present invention;
FIG. 2 is an overall cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of the inlet wire assembly and lower base assembly of the present invention;
FIG. 4 is a cross-sectional view of the rotation assembly, the intermediate base assembly and the motorized drive assembly of the present invention;
FIG. 5 is a cross-sectional view of the upper base assembly of the present invention;
FIG. 6 is a schematic view of a conductive structure of the present invention
In the figure, 1, an incoming line conductive guide wheel assembly, 2, an incoming line assembly, 3, a lower base assembly, 4, a rotating assembly, 5, a middle base assembly, 6, a liquid storage tube assembly, 7, a fixed rod assembly, 8, an upper base assembly, 9, an outgoing line conductive guide wheel assembly, 10, an electric driving assembly, 11, a metal wire and 12, electroplating liquid are arranged in a plating tank.
2-1 parts of inlet wire guide wheel, 2-2 parts of inlet wire guide wheel bracket, 2-3 parts of insulating plate, 2-3 parts of sealing strip, 2-5 parts of liquid equalizing groove, 2-6 parts of liquid outlet pipe, 3-1 parts of lower base bottom plate, 3-2 parts of liquid outlet base, 3-3 parts of sealing ring, 3-4 parts of positioning seat, 4-1 parts of conical roller bearing, 4-2 parts of driven toothed belt wheel, 4-3 parts of fixing sleeve, 5-1 parts of bearing, 5-2 parts of middle plate base,
6-1 parts of a liquid storage pipe, 6-2 parts of a nickel loop bar, 6-3 parts of an upper fixing seat of the nickel loop bar, 6-4 parts of a lower fixing seat of the nickel loop bar, 7-1 parts of an upper fixing ring, 7-2 parts of a lower fixing ring, 8-1 parts of an upper base bottom plate, 8-2 parts of a sealing ring, 8-3 parts of a liquid inlet seat, 8-4 parts of a liquid inlet pipe, 8-5 parts of a liquid inlet, 8-6 parts of an overflow inclined groove, 8-7 parts of an overflow pipe, 8-8 parts of a positioning port, 10-1 parts of a speed regulating motor, 10-2 parts of a motor bracket, 10-3 parts of a driving toothed wheel and 10-4 parts of a toothed synchronous belt.
Detailed Description
In order to make the purpose and technical solution of the embodiments of the present invention clearer, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the utility model without any inventive step, are within the scope of protection of the utility model.
As shown in fig. 1, a vertical high-speed rotation sanding device for an electroplated diamond wire saw comprises an incoming line conductive guide wheel component 1, an incoming line component 2, an upper base component 8, a middle base component 5, a lower base component 3, a rotating component 4, a liquid storage pipe component 6, an outgoing line conductive guide wheel component 9 and an electric driving component 10;
go up base subassembly 8, middle base subassembly 5, lower base subassembly 3 is arranged in proper order into vertical integrated configuration, and the lower extreme of liquid storage pipe subassembly 6 is fixed in the top of base subassembly 3 down, and the top is fixed in the top of last base subassembly 8, and the middle base subassembly 5 that has again reinforces, and finally, dead lever subassembly 7 includes four, fixes a position firmly base subassembly 3, middle base 5 and last base subassembly 8 together down.
The rotating component 4 is sleeved on the outer side of the liquid storage pipe component 6 positioned between the middle base component 5 and the lower base component 3, the rotating component 4 is connected with an external electric driving component 10, the electric driving component 10 drives the rotating component 4 to rotate, and the electric driving component 10 is fixed on the side surface of the rotating component 4;
the rotating component 4 rotates along the axis of the liquid storage pipe component 6; an incoming line conductive guide wheel component 1 is arranged on one side of the lower base component 3, and an outgoing line conductive guide wheel component 9 is fixed above the upper base component 8; the lower extreme of lower base subassembly 3 arranges inlet wire subassembly 2, and the buddha's warrior attendant line gets into inlet wire subassembly 2 along the electrically conductive leading wheel subassembly 1 of inlet wire, and the gold-steel wire is followed outlet wire electrically conductive leading wheel subassembly 9 and is derived after getting into liquid storage tube subassembly 6 from inlet wire subassembly 2.
The metal wire 11 processed in the previous step bypasses below the incoming wire conductive guide wheel assembly 1; then bypassing the incoming line assembly 2; then penetrates into the lower base component 3 and then penetrates into the liquid storage pipe component 6; then passes through the upper base component 8; finally, the wire is wound around the wire outlet conductive guide wheel assembly 9 and enters the next step of treatment.
The incoming line conductive guide wheel assembly 1 is fixed on the side surface of the lower base assembly 3 and keeps a certain distance with the lower base assembly.
As shown in fig. 2, the sectional view of the whole structure of the present invention shows a liquid storage tube assembly 6, which comprises a liquid storage tube 6-1, a nickel loop bar 6-2, an upper fixing seat 6-3 of the nickel loop bar, and a lower fixing seat 6-4 of the nickel loop bar; the figure is used for fixing a rod assembly 7, wherein the rod assembly 7 comprises an upper fixing ring 7-1 and a lower fixing ring 7-2; an upper base assembly 8; an outgoing line conductive guide wheel assembly 9; an electric drive assembly 10; a wire 11.
The inner side of the liquid storage pipe 6-1 is structurally characterized in that a plurality of nickel sleeve rods 6-2 are arranged on the periphery of the liquid storage pipe 6-1 and keep a distance larger than 2mm with the inner wall of the liquid storage pipe 6-1 to prevent sand collection; a plurality of nickel loop bars 6-2 are fixed on the lower fixing seat 6-4 of the nickel loop bar, and the upper fixing seat 6-3 of the nickel loop bar is arranged in the upper base component 8 to be positioned, so that rotation is prevented.
The figure shows that: after the fixed rod assembly 7 positions the middle base assembly 5, the upper fixing ring 7-1 and the lower fixing ring 7-2 are installed, and after the height positions of the rotating assembly 4 and the middle base assembly 5 are adjusted, the upper fixing ring 7-1 and the lower fixing ring 7-2 are locked.
As shown in figure 3, the incoming line assembly 2 and the lower base assembly 3 of the utility model are in incoming line section view, in the figure, incoming line guide wheels 2-1, incoming line guide wheel brackets 2-2, insulation plates 2-3, sealing strips 2-4, liquid equalizing tanks 2-5, liquid outlet pipes 2-6, a lower base bottom plate 3-1, liquid outlet seats 3-2, sealing rings 3-3, positioning seats 3-4, liquid storage pipes 6-1 and electroplating liquid 12. The sealing rings 3-3 are arranged in the middle of the liquid outlet seat 3-2 and the positioning seat 3-4, the liquid storage tube 6-1 is firstly arranged in the inner holes of the liquid outlet seat 3-2 and the positioning seat 3-4, then the liquid outlet seat 3-2 and the positioning seat 3-4 are locked, when the sealing rings 3-3 are extruded, the liquid storage tube 6-1 can be completely wrapped, the sealing effect is achieved, and liquid leakage can not occur even if the temperature of the electroplating process reaches 80 degrees. The middle of the liquid outlet seat 3-2 is in a conical shape, the inner surface of the conical shape is smooth, and the size of the lower opening is smaller than 1/10 of the size of the upper opening.
As the preferred scheme of the utility model, the wire inlet guide wheel 2-1 is a hard plastic piece and is arranged on the wire inlet guide wheel bracket 2-2 of the metal piece, and the structure is fixed firmly; the insulation plates 2-3 are used for separating the structure, and the structure is insulated and non-conductive, so that nickel is not bonded; installing the liquid waiting tank 2-5 below the insulating plate 2-3, and separating the liquid waiting tank from the liquid waiting tank 2-5 by using a sealing strip 2-4, wherein after the liquid waiting tank 2-5 is locked, the internal electroplating liquid is prevented from overflowing and insulating; finally, the liquid outlet pipe 2-6 is arranged below the liquid outlet groove 2-5, when the electroplating solution 12 flows from the liquid outlet pipe 6-1 to the liquid outlet seat 3-2, the electroplating solution is changed in diameter and then rushes into the liquid outlet groove 2-5, and finally the electroplating solution can quickly flow out through the liquid outlet pipe 2-6 to be processed in the next step. The equipment of this structure simple to operate, it is sealed effectual, and do not knot nickel and do not collect sand, the 12 circulation effects of plating solution are very good.
Referring to fig. 4, the rotating assembly 4, the intermediate base assembly 5 and the electric driving assembly 10 of the present invention are shown in a cross-sectional view, which includes: 3-4 parts of positioning seat, 4-1 parts of tapered roller bearing, 4-2 parts of driven toothed belt wheel, 4-3 parts of fixing sleeve, 5-1 parts of bearing, 5-2 parts of intermediate plate base, 6-1 parts of liquid storage pipe, 10-1 parts of speed regulating motor, 10-2 parts of motor support, 10-3 parts of driving toothed wheel, 10-4 parts of toothed synchronous belt and 12 parts of electroplate liquid.
The speed regulating motor 10-1 is arranged on a motor bracket 10-2, the output shaft end is provided with a driving toothed wheel 10-3, the driving toothed wheel 10-3 and a driven toothed belt wheel 4-2 are connected by a toothed synchronous belt 10-4, and the rotating speed of the structure is accurate; the driven toothed belt wheel 4-2 is fixed on the fixed sleeve 4-3, the tapered roller bearing 4-1 is arranged in the driven toothed belt wheel, the inner hole of the tapered roller bearing 4-1 is arranged on the positioning seat 3-4, the structure is flexible to rotate, and the bearing capacity can reach 20KG at the rotating speed of 200 r/min; the upper end of the fixed sleeve 4-3 is provided with a bearing 5-1, and the middle plate base 5-2 is sleeved on the bearing 5-1, so that the bearing is positioned and does not swing left and right.
The equipment of the structure not only has accurate rotating speed and large bearing capacity, but also has stable rotation and great help to the even distribution and controllability of the diamond.
As shown in fig. 5, the upper base assembly 8 of the present invention is shown in cross-section and comprises: 6-1 parts of liquid storage pipe, 8-1 parts of upper base bottom plate, 8-2 parts of sealing ring, 8-3 parts of liquid inlet seat, 8-4 parts of liquid inlet pipe, 8-5 parts of liquid inlet, 8-6 parts of overflow inclined groove, 8-7 parts of overflow pipe, 8-8 parts of positioning port and 12 parts of electroplating liquid.
Furthermore, a sealing ring 8-2 is arranged between the bottom plate 8-1 of the upper base and the liquid inlet seat 8-3, the liquid storage pipe 6-1 is firstly installed in the inner hole of the upper base and the liquid inlet seat, then the bottom plate 8-1 of the upper base and the liquid inlet seat 8-3 are locked, when the sealing ring 8-2 is extruded, the liquid storage pipe 6-1 can be completely wrapped, the sealing effect is achieved, and liquid leakage can not occur even if the temperature of an electroplating process reaches 80 degrees.
The middle of the inner side of the liquid inlet seat 8-3 is provided with a liquid inlet 8-5, the liquid outlet of the structure is downward, namely the inner hole direction of the liquid storage pipe 6-1, the flow direction of the electroplating liquid 12 of the structure is stable, no impact force exists, and no bubbles are generated; an overflow inclined groove 8-6 is arranged above the liquid inlet pipe 8-4, the structure is in a slope upward shape and then directly downward, and sand is not collected in the structure; the inner side and the upper opening of the liquid inlet seat 8-3 are in a conical shape, and sand is not collected in the structure; when the electroplating solution 12 passes through the liquid inlet pipe 8-4 and is sprayed into the liquid storage pipe 6-1 through the liquid inlet 8-5, the electroplating solution 12 overflows the overflow inclined groove 8-6 and overflows to the overflow pipe 8-7 for next treatment; the structure does not collect sand and generate bubbles, and the quality of the produced fretsaw is guaranteed.
Furthermore, the positioning port 8-8 positions the fixing seat 6-3 on the nickel loop bar, and when the nickel loop bar is dismounted and mounted at each time, the fixing seat is fixed in the same direction, so that the fool-proof function is achieved.
As shown in fig. 6, the conductive structure of the present invention is schematically illustrated, the incoming conductive guide wheel assembly 1 and the outgoing conductive guide wheel assembly 9 of the structure are connected to the negative electrode, and the nickel loop bar 6-2 of the structure is connected to the positive electrode.
Furthermore, the metal wire 11 firstly bypasses the incoming line conductive guide wheel assembly 1, then bypasses the incoming line assembly 2, then passes through the nickel loop bar 6-2, and finally bypasses the outgoing line conductive guide wheel assembly 9; after the current is applied, the plating solution 12 is plated on the wire 11 for further processing. The structure is a vertical sand feeding process, and has the characteristics of small equipment volume, small occupied area and the like.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a sand device in vertical high-speed rotation of electroplated diamond wire saw which characterized in that: the wire inlet conductive guide wheel assembly, the wire inlet assembly, the upper base assembly, the middle base assembly, the lower base assembly, the rotating assembly, the liquid storage pipe assembly, the electric driving assembly and the wire outlet conductive guide wheel assembly are arranged on the base;
the upper base assembly, the middle base assembly and the lower base assembly are sequentially arranged in a vertical combined structure, a liquid storage pipe assembly is arranged in the vertical structure formed by combining the upper base assembly, the middle base assembly and the lower base assembly, a rotating assembly is sleeved outside the liquid storage pipe assembly between the middle base assembly and the lower base assembly and is connected with an external electric driving assembly, the rotating assembly is driven by the electric driving assembly to rotate, and the rotating assembly rotates along the axis of the liquid storage pipe assembly; an incoming wire conductive guide wheel assembly is arranged on one side of the lower base assembly, and an outgoing wire conductive guide wheel assembly is arranged at the top end of the upper base assembly; the lower end of the lower base component is provided with a wire inlet component, the diamond wire enters the wire inlet component along the wire inlet conductive guide wheel component, and the gold steel wire enters the liquid storage pipe component from the wire inlet component and then is led out from the wire outlet conductive guide wheel component.
2. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 1, characterized in that: the liquid storage pipe assembly comprises a liquid storage pipe, a nickel ball sleeve rod and a nickel ball sleeve rod fixing seat; a nickel ball sleeve rod is arranged in the liquid storage pipe section between the upper base component and the middle base component; a nickel ball loop bar fixing seat is arranged in the upper base component at the top end of the liquid storage pipe, a plurality of nickel ball loop bars are uniformly distributed and arranged along the inner circumferential surface of the liquid storage pipe, and two ends of the plurality of nickel ball loop bars are fixed in the nickel ball loop bar upper fixing seat and the nickel ball loop bar lower fixing seat; and nickel balls are filled in the nickel ball sleeve rod.
3. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 2, characterized in that: a plurality of nickel ball sleeve rods are uniformly distributed on the inner circumferential surface of the liquid storage pipe, and two ends of each nickel ball sleeve rod are fixed in the upper nickel ball sleeve rod fixing seat and the lower nickel ball sleeve rod fixing seat; the clearance between the nickel ball sleeve rod and the inner circumferential surface of the liquid storage pipe is larger than 2 mm.
4. The vertical high-speed rotating sanding device for electroplated diamond wire saw according to claim 1 or 2, characterized in that: the upper base component comprises an upper base bottom plate, a liquid inlet seat, a liquid inlet pipe, an overflow inclined groove and an overflow pipe;
the liquid inlet seat is arranged on the bottom plate of the upper base, a conical inner cavity is arranged in the liquid inlet seat, the conical inner cavity of the liquid inlet seat is communicated with the liquid storage pipe, a liquid inlet and an overflow inclined groove are arranged on the side wall of the conical inner cavity of the liquid inlet seat, and the liquid inlet and the overflow inclined groove are arranged oppositely; the liquid inlet is communicated with the liquid inlet pipe, and the overflow inclined groove is communicated with the overflow pipe.
5. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 4, characterized in that: 2/3, the diameter of the connection part of the conical inner cavity of the liquid inlet seat and the liquid storage pipe is smaller than that of the conical inner cavity; the liquid inlet seat and the bottom plate of the upper base are sealed through a sealing ring.
6. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 1, characterized in that: the lower base assembly comprises an insulating plate, a lower base bottom plate, a liquid outlet base and a positioning base; an insulating plate is arranged on the lower end surface of the bottom plate of the lower base; the liquid outlet seat is arranged on the upper end surface of the bottom plate of the lower base, and a positioning seat is arranged on the upper end surface of the liquid outlet seat; the bottom end of the liquid storage pipe penetrates through the positioning seat and extends into the liquid outlet seat;
the wire inlet assembly comprises a liquid equalizing tank and a liquid outlet pipe, and the lower end surface of the insulating plate is provided with the liquid equalizing tank; the liquid outlet end of the liquid storage pipe is communicated with the liquid equalizing tank; the side wall of the liquid equalizing tank is provided with a wire inlet; the bottom end of the liquid waiting tank is communicated with the liquid outlet pipe;
the incoming line conductive guide wheel assembly comprises an incoming line guide wheel, an incoming line guide wheel bracket and an incoming line conductive wheel; the lower end face of the insulating plate is provided with an incoming line guide wheel bracket, the incoming line guide wheel bracket extends into the isochronal tank, the extending end part of the incoming line guide wheel bracket is provided with an incoming line guide wheel, and the incoming line conductive wheel is arranged outside the liquid storage pipe; the peripheral surface of the lead-in guide wheel is opposite to the lead inlet of the liquid equalizing tank and the liquid outlet end of the liquid storage pipe.
7. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 5 or 6, characterized in that: an inverted cone inner cavity communicated with the liquid storage pipe is arranged in the liquid inlet seat, and the diameter of a lower opening of the inverted cone inner cavity is smaller than 1/10 of the diameter of an upper opening; a sealing strip is arranged between the liquid equalizing tank and the insulating plate; a sealing ring is arranged between the liquid inlet seat and the liquid storage pipe.
8. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 1, characterized in that: the rotating component comprises a fixed sleeve, a driven toothed belt wheel, a tapered roller bearing and a bearing; the fixed sleeve is sleeved outside the liquid storage pipe section between the upper base component and the lower base component; the driven toothed belt wheel is sleeved on the lower base assembly through a tapered roller bearing;
the fixed sleeve is internally provided with a magnet;
the electric driving component comprises a speed regulating motor, a motor bracket, a driving toothed wheel and a toothed synchronous belt; the speed regulating motor is arranged on the motor support, a driving toothed wheel is arranged at the driving end of the speed regulating motor, the driving toothed wheel is connected with a driven toothed belt wheel through a toothed synchronous belt, the driving toothed wheel and the driven toothed belt wheel rotate synchronously, the bottom end of a fixed sleeve is fixed on the driven toothed belt wheel, the top end of the fixed sleeve is connected with the middle base assembly through a bearing, and the fixed sleeve and the driven toothed belt wheel rotate coaxially.
9. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 1, characterized in that: the upper base assembly, the middle base assembly and the lower base assembly are mutually fixed through the ancient fixing piece.
10. The vertical high-speed rotating sanding device for electroplated diamond wire saw of claim 4, characterized in that: the top end of the liquid inlet seat is provided with a conical opening; the inlet part of the overflow inclined groove is larger than 15mm relative to the upper part of the liquid inlet; the inlet part of the overflow inclined groove inclines upwards, and the liquid outlet part of the overflow inclined groove vertically downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122486911.8U CN216972721U (en) | 2021-10-15 | 2021-10-15 | Vertical high-speed rotation sanding device of electroplated diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122486911.8U CN216972721U (en) | 2021-10-15 | 2021-10-15 | Vertical high-speed rotation sanding device of electroplated diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216972721U true CN216972721U (en) | 2022-07-15 |
Family
ID=82344485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122486911.8U Active CN216972721U (en) | 2021-10-15 | 2021-10-15 | Vertical high-speed rotation sanding device of electroplated diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216972721U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113832519A (en) * | 2021-10-15 | 2021-12-24 | 江苏三超金刚石工具有限公司 | Vertical high-speed rotation sanding device of electroplated diamond wire saw |
-
2021
- 2021-10-15 CN CN202122486911.8U patent/CN216972721U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113832519A (en) * | 2021-10-15 | 2021-12-24 | 江苏三超金刚石工具有限公司 | Vertical high-speed rotation sanding device of electroplated diamond wire saw |
| CN113832519B (en) * | 2021-10-15 | 2025-07-01 | 江苏三超金刚石工具有限公司 | A vertical high-speed rotating sanding device for electroplated diamond wire saw |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN216972721U (en) | Vertical high-speed rotation sanding device of electroplated diamond wire saw | |
| CN207103451U (en) | A kind of cable wire-drawing frame | |
| CN113832519A (en) | Vertical high-speed rotation sanding device of electroplated diamond wire saw | |
| CN106402330A (en) | Detachable durable gear | |
| CN102152421B (en) | Device and method for preparing linear cutting steel wires for solar silicon wafers | |
| CN210529087U (en) | Sand feeding device of diamond wire saw | |
| CN103898595A (en) | Continuous composite plating sand overlying tank for diamond cutting line | |
| CN203128684U (en) | Continuous composite plating sand overlying slot of diamond cutting line | |
| CN220259122U (en) | Straight-in type water tank wire drawing machine | |
| CN209906914U (en) | Vertical sand feeding device for electroplated diamond wire saw | |
| CN117661073A (en) | Device for electroplating diamond particles by spiral plating liquid flow and rotating magnetic field | |
| CN219195172U (en) | An integrated annular diamond wire electroplating device | |
| CN218232620U (en) | High-efficient silver-plating equipment | |
| CN215560748U (en) | Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode | |
| CN211938965U (en) | Horizontal continuous casting device for tin-phosphor bronze strip | |
| CN117448920A (en) | Female groove quantitative sand supplementing device of electroplated diamond wire | |
| CN110205667B (en) | Electroforming equipment based on sand-buried capillary diamond cutter | |
| CN212357433U (en) | Electroplating device in electroplating production line | |
| CN112536738B (en) | Diamond roller rapid electroplating device and process | |
| CN211872120U (en) | Sand adjusting device on diamond wire saw | |
| CN210280216U (en) | Machining equipment for alloy steel welding wire | |
| CN211199453U (en) | Electroforming equipment based on sand-buried capillary diamond cutter | |
| CN211420338U (en) | Sand feeding device for electroplated diamond wire | |
| CN202054914U (en) | Device for improving electro-deposition composite quantity | |
| CN207176098U (en) | A kind of electroplating bath for producing diamond fretsaw bus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |