CN216972781U - Infrared radiation drafting hot box - Google Patents
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- 230000005855 radiation Effects 0.000 title claims abstract description 61
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- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000004321 preservation Methods 0.000 claims description 13
- 229910052573 porcelain Inorganic materials 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
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- 230000000452 restraining effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 10
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- 230000008569 process Effects 0.000 description 5
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- 239000004744 fabric Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
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- 230000009471 action Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
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- 230000002708 enhancing effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种红外辐射牵伸热箱,属于化纤机械技术领域。其包括热箱上保温壳(1)、热箱下保温壳(2)、红外辐射发生器(3)、辐射热板(4),热箱上保温壳(1)与热箱下保温壳(2)闭合后形成热箱外结构;红外辐射发生器(3)固定在热箱上部内侧顶面;上辐射热板(4)在热箱上部包覆在红外辐射发生器(3)上;下辐射热板(4)在热箱下部,侧贴在内部,上下两块辐射热板(4)间形成加热丝道;热箱操作面一端为纤维入口(12),热箱操作面另一端为纤维出口(13)。该热箱操作简单,可以控制纤维的热牵点位置,可以快速、均匀完成纤维热牵伸,其应用前景好。
The utility model discloses an infrared radiation drawing heat box, which belongs to the technical field of chemical fiber machinery. It comprises an upper thermal insulation shell (1), a lower thermal insulation shell (2), an infrared radiation generator (3), a radiant heat plate (4), an upper thermal insulation shell (1) and a lower thermal insulation shell ( 2) The outer structure of the hot box is formed after closing; the infrared radiation generator (3) is fixed on the inner top surface of the upper part of the hot box; the upper radiant heat plate (4) is wrapped on the infrared radiation generator (3) on the upper part of the hot box; The radiant heat plate (4) is located at the lower part of the hot box, and the side is attached to the inside, and a heating thread is formed between the upper and lower radiant heat plates (4). Fiber outlet (13). The hot box is easy to operate, can control the position of the hot drawing point of the fiber, can quickly and uniformly complete the hot drawing of the fiber, and has a good application prospect.
Description
技术领域technical field
本实用新型涉及纤维热处理机械技术领域,特别是涉及一种化纤长丝加工用的红外辐射牵伸热箱。The utility model relates to the technical field of fiber heat treatment machinery, in particular to an infrared radiation drawing heat box for chemical fiber filament processing.
背景技术Background technique
热牵伸过程是化纤长丝,尤其是全牵伸化纤长丝,加工过程中对最终纤维性能的控制起关键作用的操作单元。化纤长丝束丝加工通常采用热辊牵伸;而单丝往往采用液浴或者热板牵伸。热辊牵伸可以实现高速生产,但是存在能耗高,传热慢,需多圈缠绕、难免辊间空气与辊面温度差异等不足;而液浴或热板牵伸,受限于传热介质的特性,热处理效率低,很难实现高速生产。The hot drawing process is an operation unit that plays a key role in the control of the final fiber properties during the processing of chemical fiber filaments, especially fully drawn chemical fiber filaments. The processing of chemical fiber filament tow is usually drawn by hot roll; while the monofilament is often drawn by liquid bath or hot plate. Hot roll drafting can achieve high-speed production, but there are disadvantages such as high energy consumption, slow heat transfer, the need for multiple windings, and the inevitable temperature difference between the air and the roll surface between the rolls; while the liquid bath or hot plate drafting is limited by heat transfer. Due to the characteristics of the medium, the heat treatment efficiency is low, and it is difficult to achieve high-speed production.
传统化纤长丝热处理靠的是接触式热传导致热,易于产生的烟气和纤维表面破坏;而红外线加热原理上是非接触式热辐射加热,被加热物体靠吸收红外波辐射致热,不会在表面发生强烈的热交换。由于多数化纤长丝材料红外吸收波长范围集中在2~4um,因此,输出特定波长的红外辐射发生器能有效地实现纤维快速、均匀加热的效果,同时,相较于热辊牵伸,有助于稳定牵伸点,达到快速、均匀牵伸的效果。Traditional chemical fiber filament heat treatment relies on contact heat transfer to cause heat, easily generated smoke and fiber surface damage; while infrared heating is in principle non-contact heat radiation heating, and the heated object is heated by absorbing infrared wave radiation, and will not be heated by infrared radiation. Intense heat exchange occurs on the surface. Since the infrared absorption wavelength range of most chemical fiber filament materials is concentrated in 2~4um, the infrared radiation generator outputting a specific wavelength can effectively achieve the effect of fast and uniform heating of the fiber. At the stable drafting point, the effect of rapid and uniform drafting can be achieved.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种红外辐射牵伸热箱,其可以高效地对纤维进行均匀加热,实现高速、稳定热牵伸加工。In view of this, the present invention provides an infrared radiation drawing heat box, which can efficiently and uniformly heat fibers and realize high-speed and stable thermal drawing processing.
为了达到上述目的,本实用新型提供的红外辐射牵伸热箱的技术方案如下:In order to achieve the above purpose, the technical scheme of the infrared radiation drawing heat box provided by the present utility model is as follows:
本实用新型提供的红外辐射牵伸热箱包括热箱上保温壳(1)、热箱下保温壳(2)、红外辐射发生器(3)、辐射热板(4),The infrared radiation drafting hot box provided by the utility model comprises an upper thermal insulation shell (1), a lower thermal insulation shell (2), an infrared radiation generator (3), and a radiant heat plate (4),
所述热箱上保温壳(1)与所述热箱下保温壳(2)闭合后形成热箱外结构;The outer structure of the hot box is formed after the upper thermal insulation shell (1) of the thermal box and the lower thermal insulation shell (2) of the thermal box are closed;
所述红外辐射发生器(3)固定在热箱上部内侧顶面;The infrared radiation generator (3) is fixed on the inner top surface of the upper part of the hot box;
上辐射热板(4)在热箱上部包覆在红外辐射发生器(3)上;下辐射热板 (4)在热箱下部,侧贴在内部,上下两块辐射热板(4)间形成加热丝道;The upper radiant heat plate (4) is covered on the infrared radiation generator (3) at the upper part of the heat box; the lower radiant heat plate (4) is located at the lower part of the heat box, and the side is attached to the inside, and the upper and lower radiant heat plates (4) are placed between the two radiant heat plates (4). forming a heating thread;
所述热箱操作面一端为纤维入口(12),所述热箱操作面另一端为纤维出口 (13)。One end of the operating surface of the hot box is a fiber inlet (12), and the other end of the operating surface of the hot box is a fiber outlet (13).
本实用新型提供的红外辐射牵伸热箱还可采用以下技术措施进一步实现。The infrared radiation drafting hot box provided by the present invention can be further realized by adopting the following technical measures.
作为优选,所述红外辐射发生器(3)为长管状,在热箱上保温壳内平行安装。Preferably, the infrared radiation generator (3) is in the shape of a long tube and is installed in parallel in the thermal insulation shell on the heat box.
作为优选,辐射热板(4)由碳基多层复合材料制成。Preferably, the radiant heat plate (4) is made of carbon-based multi-layer composite material.
作为优选,所述红外辐射牵伸热箱还包括导丝组件,Preferably, the infrared radiation drawing heat box further comprises a guide wire assembly,
所述导丝组件包括承载件、限位柱(14)和导丝件(15),The guide wire assembly includes a bearing member, a limit post (14) and a guide wire member (15),
所述承载件包括承载面(7)和连接面,所述承载面(7)与所述连接面之间固定连接,The bearing member includes a bearing surface (7) and a connecting surface, and the bearing surface (7) and the connecting surface are fixedly connected,
所述承载件通过所述连接面固定连接于所述热箱下保温壳(2)的两端,并且,所述承载面(7)与所述热箱下保温壳(2)的上边缘持平;The bearing member is fixedly connected to both ends of the lower thermal insulation shell (2) through the connecting surface, and the bearing surface (7) is flush with the upper edge of the lower thermal insulation shell (2) of the thermal box ;
所述导丝件(15)沿所述热箱下保温壳(2)的轴向设置有多个导丝凹槽(8);The wire guide member (15) is provided with a plurality of wire guide grooves (8) along the axial direction of the lower thermal insulation shell (2) of the hot box;
所述限位柱(14)设置于所述承载面(7)的两端。The limiting posts (14) are arranged at both ends of the bearing surface (7).
作为优选,所述承载件、限位柱(14)和导丝件(15)均由陶瓷制成。Preferably, the bearing member, the limiting post (14) and the guide wire member (15) are all made of ceramics.
作为优选,操作面左边为纤维入口(12),操作面右端为纤维出口(13),Preferably, the left side of the operation surface is the fiber inlet (12), and the right end of the operation surface is the fiber outlet (13),
第一导丝瓷件(5)、第二导丝瓷件(6)分别对称分布于纤维入口(12)和纤维出口(13)处。The first guide wire porcelain piece (5) and the second guide wire porcelain piece (6) are symmetrically distributed at the fiber inlet (12) and the fiber outlet (13), respectively.
作为优选,所述红外辐射牵伸热箱还包括合页装置(10)和把手(11),Preferably, the infrared radiation drawing heat box further comprises a hinge device (10) and a handle (11),
所述合页装置(10)位于热箱操作面背面,热箱上保温壳通过该合页装置与热箱下保温壳固定;The hinge device (10) is located on the back of the operation surface of the hot box, and the upper thermal insulation shell of the thermal box is fixed to the lower thermal insulation shell of the thermal box through the hinge device;
所述把手(11)位于热箱上保温壳操作面。The handle (11) is located on the operating surface of the thermal insulation shell on the heat box.
作为优选,所述红外辐射牵伸热箱还包括密封条(9),Preferably, the infrared radiation drawing heat box further comprises a sealing strip (9),
所述密封条(9)安装在所述热箱下保温壳(2)两长面顶端。The sealing strips (9) are installed on the top ends of the two long surfaces of the lower thermal insulation shell (2) of the heat box.
作为优选,所述热箱上保温壳(1)的内部,与所述热箱下保温壳(2)相对应的面为径向截面呈半圆形的弧形。Preferably, inside the upper thermal insulation shell (1) of the hot box, the surface corresponding to the lower thermal insulation shell (2) of the thermal box is an arc with a semicircular radial cross section.
作为优选,所述红外辐射牵伸热箱的加热控制器采用物联网设备,可原位控制加热输出。Preferably, the heating controller of the infrared radiation drawing heat box adopts an Internet of Things device, which can control the heating output in situ.
本实用新型提供的化纤长丝用红外辐射牵伸热箱通过加热控制系统设定好工艺温度,通过把手(11)抬起牵伸热箱上保温壳(1),将纤维分别放入纤维入口(12)处的导丝凹槽(8)内,平行进入热箱,从纤维出口(13)处对应的导丝凹槽(8)相同位置出热箱,然后通过把手(11)盖上热箱上保温壳(1),调整导丝组件承载面(7)的位置,使丝在加热丝道中心线位置通过,然后开启加热。丝在通过热箱时间内一直处于加热的状态,通过调整牵伸工艺,将纤维牵伸点控制在加热丝道内接近纤维出口(13)端,可以快速完成纤维的均匀热牵伸。The infrared radiation drawing hot box for chemical fiber filaments provided by the utility model sets the process temperature through the heating control system, lifts the upper heat preservation shell (1) of the drawing hot box by the handle (11), and puts the fibers into the fiber inlets respectively. In the guide wire groove (8) at (12), enter the heating box in parallel, exit the heating box from the same position of the corresponding guide wire groove (8) at the fiber outlet (13), and then cover the heating box with the handle (11). The heat preservation shell (1) on the box, adjust the position of the bearing surface (7) of the guide wire assembly, so that the wire passes through the centerline of the heating wire path, and then the heating is turned on. The silk is always heated during the time of passing through the hot box. By adjusting the drawing process, the drawing point of the fiber is controlled in the heating thread near the end of the fiber outlet (13), so that the uniform thermal drawing of the fiber can be quickly completed.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本实用新型的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The accompanying drawings are only for the purpose of illustrating the preferred embodiments, and are not considered to be a limitation of the present invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
附图1为本实用新型实施例提供的红外辐射牵伸热箱典型方向的立体图;1 is a perspective view of a typical direction of an infrared radiation drafting hot box provided by an embodiment of the present utility model;
附图2为本实用新型实施例提供的红外辐射牵伸热箱导丝瓷件单元典型方向的立体图;Accompanying
附图3为附图1的剖面图;Accompanying
附图标记说明:Description of reference numbers:
1-热箱上保温壳,2-热箱下保温壳,3-红外辐射发生器,4-辐射热板,5-第一导丝瓷件,6-第二导丝瓷件,7-导丝固定架,8-导丝沟槽,9-密封条,10-合页装置,11-把手,12-纤维入口,13-纤维出口,14-限位柱,15-导丝件。1- Thermal insulation shell on the top of the hot box, 2- Thermal insulation shell under the thermal box, 3- Infrared radiation generator, 4- Radiant heat plate, 5- The first guide wire porcelain piece, 6- The second guide wire porcelain piece, 7- Guide wire Wire fixing frame, 8-guide wire groove, 9-sealing strip, 10-hinge device, 11-handle, 12-fiber inlet, 13-fiber outlet, 14-limiting column, 15-wire guide.
具体实施方式Detailed ways
有鉴于此,本实用新型提供了一种化纤长丝用红外辐射牵伸热箱,其可以高效地对纤维进行均匀加热,实现高速稳定牵伸加工。In view of this, the present invention provides an infrared radiation drawing heat box for chemical fiber filaments, which can efficiently and uniformly heat fibers and realize high-speed and stable drawing processing.
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的一种化纤长丝用红外辐射牵伸热箱,其具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further illustrate the technical means and effects adopted by the present utility model to achieve the intended purpose of the utility model, in the following in conjunction with the accompanying drawings and preferred embodiments, an infrared radiation drawing heat box for chemical fiber filaments proposed according to the present utility model will be described below. , its specific implementation, structure, features and effects, detailed descriptions are as follows. In the following description, different "an embodiment" or "embodiments" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,具体的理解为:可以同时包含有A与B,可以单独存在A,也可以单独存在B,能够具备上述三种任一种情况。The term "and/or" in this document is only an association relationship to describe the associated objects, indicating that there can be three kinds of relationships, for example, A and/or B, which is specifically understood as: A and B may be included at the same time, and a separate relationship may exist. If A exists, B may exist alone, and any of the above three situations can be provided.
参见附图1-附图3,本实用新型实施例提供的红外辐射牵伸热箱包括热箱上保温壳1、热箱下保温壳2、红外辐射发生器3、辐射热板4。热箱上保温壳1 与热箱下保温壳2闭合后形成热箱外结构;红外辐射发生器3通固定在热箱上部内侧顶面;辐射热板4在热箱上部包覆在红外辐射发生器3上,在热箱下部,则贴在内部,上线两块辐射热板间形成加热丝道;热箱操作面一端为纤维入口 12,热箱操作面另一端为纤维出口13。Referring to accompanying
本实用新型实施例提供的红外辐射牵伸热箱通过加热控制系统设定好工艺温度,通过把手11抬起牵伸热箱上保温壳1,将纤维分别放入纤维入口12处的导丝凹槽8内,平行进入热箱,从纤维出口13处对应的导丝凹槽8相同位置出热箱,然后通过把手11盖上热箱上保温壳1,调整导丝组件承载面7的位置,使丝在加热丝道中心线位置通过,然后开启加热。丝在通过热箱时间内一直处于加热的状态,通过调整牵伸工艺,将纤维牵伸点控制在加热丝道内接近纤维出口13端,可以快速完成纤维的均匀热牵伸。In the infrared radiation drafting hot box provided by the embodiment of the present invention, the process temperature is set by the heating control system, and the
其中,红外辐射发生器3为长管状,在热箱上保温壳内平行安装。在这种情况下能够使得沿本实用新型实施例提供的红外辐射牵伸热箱通过的待牵伸纤维能够在其长度方向受热点更加均匀,因此,待牵伸纤维本身的收入也更加均匀。Among them, the
其中,辐射热板4由碳基多层复合材料制成。其中,碳基复合材料是指以碳纤维(织物)或碳化硅等陶瓷纤维(织物)为增强体,以碳为基体的复合材料的总称。在这种情况下,能够为待牵伸纤维提供较好的牵伸环境。Among them, the radiant heat plate 4 is made of carbon-based multi-layer composite material. Among them, carbon-based composite material refers to a general term for composite materials with carbon fiber (fabric) or ceramic fiber (fabric) such as silicon carbide as reinforcement and carbon as the matrix. In this case, a better drafting environment can be provided for the fibers to be drafted.
其中,红外辐射牵伸热箱还包括导丝组件。导丝组件包括承载件、限位柱 14和导丝件15,承载件包括承载面7和连接面,承载面7与连接面之间固定连接,承载件通过连接面固定连接于热箱下保温壳2的两端,并且,承载面7与热箱下保温壳2的上边缘持平;导丝件15沿热箱下保温壳2的轴向设置有多个导丝凹槽8;限位柱14设置于承载面7的两端。在这种情况下,限位柱14能够避免待处理丝束从承载面7脱离,导丝凹槽8能保证待处理丝束顺利地从红外辐射发生机构和丝束承载机构之间顺利地通过。Wherein, the infrared radiation drawing heat box also includes a guide wire assembly. The wire guide assembly includes a bearing member, a
其中,承载件、限位柱14和导丝件15均由陶瓷制成。在这种情况下,陶瓷能够减小承载件、限位柱14和导丝件15本身的摩擦系数,从而更进一步保证待处理丝束顺利地从红外辐射发生机构和丝束承载机构之间顺利地通过。Wherein, the bearing member, the limiting
其中,操作面左边为纤维入口12,操作面右端为纤维出口13。第一导丝瓷件5、第二导丝瓷件6分别对称分布于纤维入口12和纤维出口13处。实践中,由于纤维入口12和纤维出口13结构相同、对称分布,因此,也可以操作面右端为纤维入口13,操作面左端为纤维出口12,根据设备的设置方向或者操作者的操作习惯而选择。The left side of the operation surface is the
其中,红外辐射牵伸热箱还包括合页装置10和把手11。合页装置10位于热箱操作面背面,热箱上保温壳通过该合页装置与热箱下保温壳固定;把手11 位于热箱上保温壳操作面。在这种情况下,能够易于热箱的开合。Wherein, the infrared radiation drawing heat box also includes a
其中,红外辐射牵伸热箱还包括密封条9。密封条9安装在热箱下保温壳2 两长面顶端。在这种情况下,能够避免热箱上保温壳1与热箱下保温壳2之间的热量通过它们之间的间隙逃逸出去。Wherein, the infrared radiation drawing heat box also includes a
其中,热箱上保温壳1的内部,与热箱下保温壳2相对应的面为径向截面呈半圆形的弧形。在这种情况下,能够保证反射后所得的红外光在丝束承载机构上的作用点更加集中,从而增强红外辐射发生器3发出的红外光的利用效率。Wherein, inside the upper
其中,红外辐射牵伸热箱的加热控制器采用IoT(Internet of Things,物联网)设备,可原位控制加热输出,其中,IoT设备能够实现类似手机客户端或远程控制的功能,在这种情况下,能够使得对本实用新型实施例提供的红外辐射牵伸热箱的控制更加便捷。Among them, the heating controller of the infrared radiation drafting hot box adopts IoT (Internet of Things, Internet of Things) equipment, which can control the heating output in situ. Among them, the IoT equipment can realize functions similar to mobile phone client or remote control. In this case, the control of the infrared radiation drafting heat box provided by the embodiment of the present invention can be made more convenient.
尽管已描述了本实用新型的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本实用新型范围的所有变更和修改。While the preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of this invention.
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.
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