CN217392005U - A compressed air drying device - Google Patents
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Abstract
本实用新型公开了一种压缩空气干燥装置,包括冷却单元,通过管道与空压机相连,包括冷却组件与输送组件;以及,过滤单元,与所述冷却单元通过管道连接,包括分离组件和排水组件。本实用新型通过多级处理,对压缩空气进行快速降温,分离空气与液滴,其中冷却用水采用电厂循环水,配合冷却用储水箱能够达到节约用水的效果。
The utility model discloses a compressed air drying device, comprising a cooling unit, which is connected with an air compressor through a pipeline, and includes a cooling component and a conveying component; and a filter unit, which is connected with the cooling unit through a pipeline, and includes a separation component and a drainage component components. The utility model rapidly cools the compressed air through multi-stage treatment, separates the air and the droplets, wherein the cooling water adopts the circulating water of the power plant, and the water storage tank for cooling can achieve the effect of saving water.
Description
技术领域technical field
本实用新型涉及与空气干燥设备技术领域,特别是一种压缩空气干燥装置。The utility model relates to the technical field of air drying equipment, in particular to a compressed air drying device.
背景技术Background technique
压缩空气是重要的工艺气源以及动力能源,其应用范围遍及石油、化工、冶金、电力、机械、轻工、纺织、汽车制造、电子、食品、医药、生化、国防、科研等行业和部门。不理想的是,大气中相对湿度一般高达65%,经过压缩冷凝后,即成为了湿饱和空气,夹杂了大量的液滴,容易对设备、管道等产生锈蚀,低温环境下也会结冰阻塞较小的孔隙。因此,需要一种压缩空气干燥装置,将压缩空气处理成具有一定湿度的干燥气。Compressed air is an important process gas source and power energy, and its application range covers petroleum, chemical industry, metallurgy, electric power, machinery, light industry, textile, automobile manufacturing, electronics, food, medicine, biochemical, national defense, scientific research and other industries and departments. It is not ideal that the relative humidity in the atmosphere is generally as high as 65%. After compression and condensation, it becomes wet and saturated air, which contains a large number of droplets, which is easy to corrode equipment, pipes, etc., and will freeze and block in low temperature environments. smaller pores. Therefore, a compressed air drying device is required to process the compressed air into dry air with a certain humidity.
实用新型内容Utility model content
本部分的目的在于概述本实用新型的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和实用新型名称中可能会做些简化或省略以避免使本部分、说明书摘要和实用新型名称的目的模糊,而这种简化或省略不能用于限制本实用新型的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the title of the utility model of this application to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplification or omission cannot be used to limit the utility model range.
鉴于上述和/或现有的压缩空气干燥装置中存在的问题,提出了本实用新型。In view of the above and/or problems existing in the existing compressed air drying devices, the present invention is proposed.
因此,本实用新型所要解决的问题在于需要一种压缩空气干燥装置,解决当前现有压缩空气容易夹杂过多液滴,进而锈蚀管道的问题。Therefore, the problem to be solved by the present invention is that a compressed air drying device is required to solve the problem that the existing compressed air is easily mixed with too many droplets, thereby corroding the pipeline.
为解决上述技术问题,本实用新型提供如下技术方案:一种压缩空气干燥装置,包括冷却单元,通过管道与空压机相连,包括冷却组件与输送组件;以及,过滤单元,与所述冷却单元通过管道连接,包括分离组件和排水组件。In order to solve the above technical problems, the present utility model provides the following technical solutions: a compressed air drying device, comprising a cooling unit, connected to an air compressor through a pipeline, including a cooling component and a conveying component; and a filter unit, which is connected with the cooling unit Connected by pipes, including separation components and drainage components.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述冷却组件包括固定安装在地面上的固定防护架、储水箱,所述固定防护架为中空的圆柱结构,所述储水箱固定安装在所述固定防护架内部,所述固定防护架的上端设有散热扇。As a preferred solution of the compressed air drying device of the present invention, wherein: the cooling assembly includes a fixed protective frame and a water storage tank that are fixedly installed on the ground, the fixed protective frame is a hollow cylindrical structure, and the storage The water tank is fixedly installed inside the fixed protective frame, and the upper end of the fixed protective frame is provided with a cooling fan.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述储水箱的截面为发散的星型结构,所述星型结构有若干储水支路,所述储水支路外壁上设有若干肋片结构,所述肋片结构从所述储水箱的一端延伸至另一端。As a preferred solution of the compressed air drying device of the present invention, wherein: the cross section of the water storage tank is a divergent star-shaped structure, the star-shaped structure has several water storage branches, and the outer wall of the water storage branch There are several fin structures on it, and the fin structures extend from one end of the water storage tank to the other end.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述储水箱的端面上设有进水口与出水口,所述进水口与电厂循环冷却水管道相连,所述出水口与所述排水组件相连。As a preferred solution of the compressed air drying device of the present invention, wherein: the end surface of the water storage tank is provided with a water inlet and a water outlet, the water inlet is connected with the circulating cooling water pipeline of the power plant, and the water outlet is connected to The drainage assemblies are connected.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述输送组件包括若干输气弯管与分别连接在所述输气弯管两端的进气管与出气管,所述进气管通过管道与空压机相连,所述出气管连接至所述过滤单元进口。As a preferred solution of the compressed air drying device of the present invention, wherein: the conveying assembly includes a plurality of air conveying elbows, and an air intake pipe and an air outlet pipe respectively connected at both ends of the air conveying elbow, and the air intake pipe It is connected with the air compressor through a pipeline, and the air outlet pipe is connected to the inlet of the filter unit.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述储水箱内部中空,所述输气弯管安装在所述储水支路内,所述储水箱的两端设有若干固定孔,所述输气弯管的端部位于所述固定孔中。As a preferred solution of the compressed air drying device of the present invention, wherein: the water storage tank is hollow inside, the gas transmission elbow is installed in the water storage branch, and both ends of the water storage tank are provided with Several fixing holes, the end of the gas delivery elbow is located in the fixing holes.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述分离组件包括分离罐、安装在所述分离罐内的分离件,所述分离罐与所述固定防护架固定在同一平面上,所述分离罐的上端设有进气口,所述分离罐的底端设有积水口。As a preferred solution of the compressed air drying device of the present invention, wherein: the separation assembly includes a separation tank and a separation piece installed in the separation tank, and the separation tank and the fixed protection frame are fixed in the same On the plane, the upper end of the separation tank is provided with an air inlet, and the bottom end of the separation tank is provided with a water accumulation port.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述分离罐内还设有通气管,所述通气管的一端朝向所述积水口,所述通气管的另一端穿过所述分离罐的侧壁并与外部联通。As a preferred solution of the compressed air drying device of the present invention, wherein: the separation tank is also provided with a ventilation pipe, one end of the ventilation pipe faces the water accumulation port, and the other end of the ventilation pipe passes through Pass through the side wall of the separation tank and communicate with the outside.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述分离罐内部积水口一端的端面为平滑的斜面结构或弧面结构,所述分离件采用滤芯。As a preferred solution of the compressed air drying device of the present invention, wherein: the end face of one end of the water collecting port inside the separation tank is a smooth inclined surface structure or an arc surface structure, and the separation element adopts a filter element.
作为本实用新型所述压缩空气干燥装置的一种优选方案,其中:所述排水组件包括排水管、空气疏水阀,所述排水管与所述进气管、积水口连接,所述空气疏水阀安装在所述排水管上。As a preferred solution of the compressed air drying device of the present invention, wherein: the drainage assembly includes a drainage pipe and an air trap, the drainage pipe is connected with the air intake pipe and the water outlet, and the air trap is connected to the air trap. installed on the drain pipe.
本实用新型有益效果为:本实用新型通过多级处理,对压缩空气进行快速降温,分离空气与液滴,其中冷却用水采用电厂循环水,配合冷却用储水箱能够达到节约用水的效果。The beneficial effects of the utility model are as follows: the utility model rapidly cools the compressed air through multi-stage treatment, separates the air from the droplets, wherein the cooling water adopts the circulating water of the power plant, and the water storage tank for cooling can achieve the effect of saving water.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor. in:
图1为压缩空气干燥装置的整体装配示意图。Figure 1 is a schematic diagram of the overall assembly of the compressed air drying device.
图2为压缩空气干燥装置的冷却单元部分剖切结构图。Fig. 2 is a partial cutaway structural view of the cooling unit of the compressed air drying device.
图3为压缩空气干燥装置的过滤单元部分剖切图。Figure 3 is a partial cutaway view of the filter unit of the compressed air drying device.
图4为压缩空气干燥装置的排水组件装配示意图。Figure 4 is a schematic diagram of the assembly of the drainage assembly of the compressed air drying device.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本实用新型的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present utility model. Therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本实用新型至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
实施例1Example 1
参照图1~4,为本实用新型第一个实施例,该实施例提供了一种压缩空气干燥装置,其能够对压缩空气进行干燥处理。所述压缩空气干燥装置包括用于冷却压缩空气的冷却单元100,以及能进一步进行气水分离的过滤单元200。Referring to Figures 1-4, it is the first embodiment of the present invention, which provides a compressed air drying device capable of drying the compressed air. The compressed air drying device includes a
具体的,冷却单元100,与空压机的输出管道相连,包括冷却组件101与用于输气的输送组件102。Specifically, the
其中,冷却组件101包括固定安装在地面上的固定防护架101a、储水箱101b,固定防护架101a为中空的圆柱结构,储水箱101b固定安装在固定防护架101a内部,固定防护架101a的上端设有散热扇101a-1。固定防护架101a为金属材料制成,套设在储水箱101b外部,对储水箱101b进行遮挡保护,同时形成风道,散热扇101a-1转动加速固定防护架101a内的空气流动,用于带走储水箱101b表面的热量。The
进一步的,储水箱101b的截面为发散的星型结构,星型结构有若干储水支路101b-1,储水支路101b-1外壁上设有若干肋片结构101b-2,肋片结构101b-2从储水箱101b的一端延伸至另一端。储水箱101b的端面上设有进水口101b-3与出水口101b-4,进水口101b-3与电厂循环冷却水管道相连,出水口101b-4与排水组件202相连。采用星型结构可以在不影响冷却效率的情况下,可以用更少的冷却液,冷却液体采用电厂循环的冷却水,经由水泵从进水口101b-3进入到储水箱101b中,再从出水口101b-4流出。Further, the cross section of the
再进一步的,输送组件102包括若干输气弯管102a与分别连接在输气弯管102a两端的进气管102b与出气管102c,进气管102b通过管道与空压机相连,出气管102c连接至过滤单元200进口。储水箱101b内部中空,输气弯管102a安装在储水支路101b-1内,储水箱101b的两端设有若干固定孔,输气弯管102a的端部位于固定孔中。每个储水支路101b-1内设置一个输气弯管102a,可以加快输气弯管102a内压缩空气的冷却速度,各个输气弯管102a相互分开,不同输气弯管102a之间的温度也不会相互影响。Still further, the
在该实施例中,通过储水支路101b-1上的肋片结构,可对储水支路101b-1内的冷却水进行散热,由固定防护架101a上的散热扇加速肋片间的空气流动,使得冷却水更快降温,保证长时间运作后,冷却水也能保持较好的冷却效率。In this embodiment, the cooling water in the
实施例2Example 2
参照图1~4,为本实用新型第二个实施例,该实施例基于上一个实施例,其与上一个实施例不同的是:还包括与冷却单元100通过管道相连的过滤单元200,包括分离组件201与排水组件202。1 to 4 , it is the second embodiment of the present invention, which is based on the previous embodiment, and is different from the previous embodiment in that it also includes a
具体的,分离组件201包括分离罐201a、安装在分离罐201a内的分离件201b,分离罐201a与固定防护架101a固定在同一平面上,分离罐201a的上端设有进气口201a-1,分离罐201a的底端设有积水口201a-2。从冷却单元100冷却后的压缩空气从进气口201a-1进入到分离罐中。Specifically, the
其中,分离罐201a内还设有通气管201a-3,通气管201a-3的一端朝向积水口201a-2,通气管201a-3的另一端穿过分离罐201a的侧壁并与外部联通。分离罐201a内部积水口201a-2一端的端面为平滑的斜面结构或弧面结构,分离件201b采用滤芯。设置斜面有利于凝结的液滴向底部中间的积水口201a-2汇聚,进而进入到排水组件202中排出。The
进一步的,排水组件202包括排水管202a、空气疏水阀202b,排水管202a与进气管102b、积水口201a-2连接,空气疏水阀202b安装在排水管202a上。Further, the
在该实施例中,输送组件102中的进气管102b安装在储水箱101b的下部,压缩空气在上行冷却过程中形成的液滴会从输气弯管102a中流下进入到进气管102b中,因此,将进气管102b与排水管202a连通,再通过空气疏水阀202b将过多的水排出。In this embodiment, the
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的(例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本实用新型的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本实用新型的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本实用新型不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangement of the present application shown in the various exemplary embodiments are merely exemplary. Although only a few embodiments have been described in detail in this disclosure, those who refer to this disclosure will readily appreciate that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application are possible (eg, changes in size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (eg, temperature, pressure, etc.), mounting arrangement, use of materials, color, orientation, etc.). For example, elements shown as integrally formed may be constructed of multiple parts or elements, the positions of elements may be inverted or otherwise varied, and the nature or number or positions of discrete elements may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this disclosure. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any "mean-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本实用新型的最佳模式不相关的那些特征,或于实现本实用新型不相关的那些特征)。Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation (ie, those features that are not relevant to the currently considered best mode of carrying out the invention or that are not relevant for carrying out the invention) may not be described those characteristics).
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It should be appreciated that during the development of any actual implementation, such as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but would be a routine undertaking of design, fabrication, and production without undue experimentation for those of ordinary skill having the benefit of this disclosure .
应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be included in the scope of the claims of the present invention.
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