CN217536253U - Stepless adjusting mechanism for carding machine - Google Patents
Stepless adjusting mechanism for carding machine Download PDFInfo
- Publication number
- CN217536253U CN217536253U CN202221403420.0U CN202221403420U CN217536253U CN 217536253 U CN217536253 U CN 217536253U CN 202221403420 U CN202221403420 U CN 202221403420U CN 217536253 U CN217536253 U CN 217536253U
- Authority
- CN
- China
- Prior art keywords
- wheel
- adjusting
- main
- auxiliary
- intermediate wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009960 carding Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 230000007704 transition Effects 0.000 claims abstract description 13
- 210000002268 wool Anatomy 0.000 claims description 15
- 210000004209 hair Anatomy 0.000 abstract description 11
- 238000009987 spinning Methods 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000035617 depilation Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
A stepless adjusting mechanism for a carding machine comprises a doffer, a first assembling seat and a second assembling seat. And a first carrier roller, a second carrier roller and a hair peeling roller are assembled on the second assembling seat, and the first carrier roller, the second carrier roller and the hair peeling roller are in meshing transmission through transition gears. One side of the doffer is provided with gear teeth, the gear teeth are connected with a first intermediate wheel in a meshing manner, and the first intermediate wheel is coaxially assembled with a second intermediate wheel and a third intermediate wheel; the second intermediate wheel is connected with an adjusting main wheel through a main speed adjusting belt in a transmission manner, the third intermediate wheel is connected with an adjusting auxiliary wheel through an auxiliary speed adjusting belt in a transmission manner, and the adjusting auxiliary wheel is connected with the hair peeling roller through a transition gear in a transmission manner. The main adjusting wheel and the auxiliary adjusting wheel are stepless speed adjusting wheels. Compared with the prior art, the rotating speed of each part can be adjusted to adapt to Mao Liaoliang of the feeding carding machine, so that the roving quality of the carding machine is more stable, the high count yarn spinning is more suitable, the speed regulation is simple, the machine does not need to be stopped, and the machine can be adjusted at any time.
Description
Technical Field
The utility model belongs to the technical field of the carding machine transmission structure, concretely relates to a stepless adjustment mechanism for carding machine.
Background
The carding machine is a key device in the textile industry, and the quality of the carding process directly influences the quality and the yield of products, so the carding machine plays a very important role in the textile industry. The main function of the carding machine in textile production is to comb the disordered fibers into relatively straight single fibers, remove impurities in the single fibers and mix the fibers with different colors or qualities.
In order to facilitate design and production and save space, the carding machine is mainly driven to operate by a plurality of power motors, each motor drives a plurality of transmission parts, the adjustment requirement of process equipment is changed by changing gears in the conventional carding machine, and the method has the following defects: 1. the non-stepless adjustment makes the roving quality of the carding machine poor. 2. The machine needs to be stopped when in adjustment, and the adjustment mode is complicated. 3. The gear engagement structure is more, needs frequently to refuel, has increased work load. 4. The quality effect of high count yarn spinning is not good.
Accordingly, the present application is directed to further designs and improvements based on certain of the above-identified circumstances in the prior art.
SUMMERY OF THE UTILITY MODEL
To the not enough among the prior art above, the utility model provides a stepless adjustment mechanism for carding machine can adjust each part rotational speed in order to adapt to Mao Liaoliang of feeding carding machine, makes carding machine roving quality more stable, more is fit for high count yarn spinning, and the speed governing is simple, need not to shut down, can adjust at any time.
In order to solve the above technical problem, the present invention solves the above technical problems.
A stepless adjusting mechanism for a carding machine comprises a doffer, a first assembling seat and a second assembling seat. And a first carrier roller, a second carrier roller and a hair peeling roller are assembled on the second assembling seat, and the first carrier roller, the second carrier roller and the hair peeling roller are in meshing transmission through transition gears. One side of the doffer is provided with gear teeth, the gear teeth are connected with a first intermediate wheel in a meshing manner, and the first intermediate wheel is coaxially assembled with a second intermediate wheel and a third intermediate wheel; the second intermediate wheel is connected with an adjusting main wheel through a main speed adjusting belt in a transmission manner, the third intermediate wheel is connected with an adjusting auxiliary wheel through an auxiliary speed adjusting belt in a transmission manner, and the adjusting auxiliary wheel is arranged on the second assembling seat. The adjusting auxiliary wheel is connected with the hair peeling roller through a transition gear for transmission. The adjusting main wheel is assembled on the first assembling seat and driven by the driving device. The main adjusting wheel and the auxiliary adjusting wheel are stepless speed adjusting wheels.
Through the scheme, preliminary speed adjustment can be carried out to doffer, hair-stripping roller, first bearing roller and second bearing roller through control regulation main wheel to this application to can carry out further speed adjustment through control regulation vice wheel to hair-stripping roller, first bearing roller and second bearing roller.
In a preferred embodiment, the output shaft of the driving device is provided with an output wheel, the output wheel is connected with a driving intermediate wheel through a belt transmission, the driving intermediate wheel is arranged on the first assembly seat, and the driving intermediate wheel is connected with the adjusting main wheel through a transition gear for transmission. The drive device can be arranged more freely, for example underground, which is advantageous for saving space.
In a preferred embodiment, the adjusting main wheel is externally connected with a main adjusting knob, and the adjusting auxiliary wheel is externally connected with an auxiliary adjusting knob. The user can adjust the rotating speed of each part of the carding machine through the main adjusting knob and the auxiliary adjusting knob.
In a preferred embodiment, the output rotating speed ranges of the main adjusting wheel and the auxiliary adjusting wheel are 0-1400 rpm, so that the doffer, the hair peeling roller, the first carrier roller and the second carrier roller can be suitable for blanks with different requirements on rotating speed.
In a preferred embodiment, the transmission ratio of the primary and secondary wheels is 1:4. through the cooperation of adjusting the main wheel and adjusting the auxiliary wheel, shell a hair roller, first bearing roller and second bearing roller can carry out more accurate rotational speed and adjust.
In a preferred embodiment, the main speed regulation belt and the auxiliary speed regulation belt are triangular belts, so that the maintenance is convenient, and the running noise is low.
Compared with the prior art, the method has the following beneficial effects: the stepless adjusting mechanism for the carding machine is provided, the rotating speed of each part can be adjusted to adapt to Mao Liaoliang fed into the carding machine, the roving quality of the carding machine is more stable, the stepless adjusting mechanism is more suitable for high count yarn spinning, the speed regulation is simple, the machine does not need to be stopped, and the stepless adjusting mechanism can be adjusted at any time.
Drawings
Fig. 1 is a schematic structural diagram of the present embodiment.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
The following are the numerical descriptions in the drawings of the embodiment:
10. doffer; 11. gear teeth; 12. woolen materials;
20. a first mounting seat;
30. a second mounting seat; 31. a first carrier roller; 32. a second carrier roller; 33. stripping a wool roller;
40. a first intermediate wheel; 41. a second intermediate wheel; 42. a third intermediate wheel;
50. adjusting the main wheel; 51. a primary timing belt;
60. adjusting the auxiliary wheel; 61. a sub-timing belt;
70. a drive device; 71. an output wheel; 72. the intermediate wheel is driven.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In the following embodiments, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout, and the embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the term: the center, vertically, transversely, length, width, thickness, upper and lower, preceding, back, left and right, vertical, level, top, end, inside and outside, clockwise, anticlockwise etc. indicate position or positional relationship for based on the position or positional relationship that the figure shows, just for the convenience of description the utility model discloses and the simplified description, consequently can not be understood as the restriction of the utility model. Furthermore, the terms: first, second, etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless explicitly stated or limited otherwise, the terms: mounting, connecting, etc. should be understood broadly, and one of ordinary skill in the art will understand the specific meaning of the terms used in this application as appropriate.
Referring to fig. 1 and 2, a stepless adjustment mechanism for a carding machine includes a doffer 10, a first mounting seat 20, and a second mounting seat 30. The second assembling seat 30 is assembled with a first carrier roller 31, a second carrier roller 32 and a depilation roller 33, and the first carrier roller 31, the second carrier roller 32 and the depilation roller 33 are in meshing transmission through transition gears. Wool 12 is wound on the doffer 10, the wool stripping roller 33 is used for stripping the wool 12 on the doffer 10, and the wool 12 enters the strip forming system after forming a wool net through the pressing of the first carrier roller 31 and the second carrier roller 32.
Specifically, one side of the doffer 10 is provided with a gear tooth 11, the gear tooth 11 is engaged and connected with a first intermediate wheel 40, and the first intermediate wheel 40 is coaxially assembled with a second intermediate wheel 41 and a third intermediate wheel 42; the second intermediate wheel 41 is connected with an adjusting main wheel 50 through a main speed adjusting belt 51 in a transmission manner, the third intermediate wheel 42 is connected with an adjusting auxiliary wheel 60 through an auxiliary speed adjusting belt 61 in a transmission manner, and the adjusting auxiliary wheel 60 is arranged on the second assembling seat 30. The adjusting auxiliary wheel 60 is connected with the hair peeling roller 33 through a transition gear for transmission. The adjustment main wheel 50 is mounted on the first mounting seat 20, and the adjustment main wheel 50 is driven by a driving device 70.
In this embodiment, the main adjusting knob is externally connected to the main adjusting wheel 50, and the auxiliary adjusting knob is externally connected to the auxiliary adjusting wheel 60. The user can adjust the rotating speed of each part of the carding machine through the main adjusting knob and the auxiliary adjusting knob. The main speed regulation belt 51 and the auxiliary speed regulation belt 61 are both triangular belts, so that the maintenance is convenient, and the running noise is low. The output shaft of the driving device 70 is equipped with an output wheel 71, the output wheel 71 is connected with a driving intermediate wheel 72 through belt transmission, the driving intermediate wheel 72 is assembled on the first assembling seat 20, and the driving intermediate wheel 72 is connected with the adjusting main wheel 50 through a transition gear for transmission, so that the driving device 70 is more freely arranged, for example, arranged underground, and space saving is facilitated.
In particular, the primary adjustment wheel 50 and the secondary adjustment wheel 60 are both stepless speed-adjusting wheels. The output rotating speed ranges of the main adjusting wheel 50 and the auxiliary adjusting wheel 60 are 0-1400 rpm, so that the doffer 10, the wool stripping roller 33, the first carrier roller 31 and the second carrier roller 32 can be suitable for the wool 12 with different rotating speed requirements. The speed ratio of the adjusting main wheel 50 and the adjusting auxiliary wheel 60 is 1:4. by adjusting the matching of the main wheel 50 and the auxiliary wheel 60, the wool peeling roller 33, the first carrier roller 31 and the second carrier roller 32 can be adjusted in a more accurate rotating speed. The design can carry out preliminary speed adjustment on the doffer 10, the wool stripping roller 33, the first carrier roller 31 and the second carrier roller 32 by controlling and adjusting the main wheel 50, and can further carry out speed adjustment on the wool stripping roller 33, the first carrier roller 31 and the second carrier roller 32 by controlling and adjusting the auxiliary wheel 60.
The adjustment principle of the embodiment is as follows:
primary stepless speed regulation: when the rotation speed of the main adjusting wheel 50 is controlled and adjusted, the rotation speed of the second intermediate wheel 41 which is transmitted with the main adjusting wheel 50 through the main speed adjusting belt 51 changes, and the rotation speed of the first intermediate wheel 40 which is coaxial with the second intermediate wheel 41 changes, so that the rotation speed of the doffer 10 is driven to change. Meanwhile, the rotation speed of the third intermediate wheel 42 which is coaxial with the second intermediate wheel 41 changes, so that the rotation speed of the adjusting auxiliary wheel 60 which is driven by the third intermediate wheel 42 through the auxiliary speed adjusting belt 61 is driven to change, and further the rotation speed of the hair peeling roller 33 and the first carrier roller 31 and the second carrier roller 32 which are driven by the hair peeling roller 33 through the engagement of the transition gear changes.
Two-stage stepless speed regulation: the rotating speed of the auxiliary wheel 60 is controlled and adjusted, so that the wool peeling roller 33 and the first carrier roller 31 and the second carrier roller 32 which are in meshing transmission with the wool peeling roller 33 through the transition gear are driven to change.
Compared with the prior art, the embodiment can adjust the rotating speed of each part to adapt to Mao Liaoliang fed into the carding machine, so that the roving quality of the carding machine is more stable, the carding machine is more suitable for spinning high count yarns, the speed regulation is simple, the machine does not need to be stopped, and the machine can be adjusted at any time.
The protection scope of the present invention includes but is not limited to the above embodiments, the protection scope of the present invention is subject to the claims, and any replacement, deformation, and improvement that can be easily conceived by those skilled in the art made by the present technology all fall into the protection scope of the present invention.
Claims (6)
1. A stepless adjustment mechanism for a carding machine, characterized by comprising a doffer (10), a first fitting seat (20) and a second fitting seat (30); a first carrier roller (31), a second carrier roller (32) and a wool stripping roller (33) are assembled on the second assembling seat (30), and the first carrier roller (31), the second carrier roller (32) and the wool stripping roller (33) are in meshing transmission through a transition gear;
one side of the doffer (10) is provided with gear teeth (11), the gear teeth (11) are connected with a first intermediate wheel (40) in a meshing manner, and the first intermediate wheel (40) is coaxially provided with a second intermediate wheel (41) and a third intermediate wheel (42); the second intermediate wheel (41) is connected with an adjusting main wheel (50) through a main speed adjusting belt (51) in a transmission manner, the third intermediate wheel (42) is connected with an adjusting auxiliary wheel (60) through an auxiliary speed adjusting belt (61) in a transmission manner, and the adjusting auxiliary wheel (60) is arranged on the second assembling seat (30); the adjusting auxiliary wheel (60) is connected with the fur peeling roller (33) through a transition gear for transmission;
the adjusting main wheel (50) is assembled on the first assembling seat (20), and the adjusting main wheel (50) is driven by a driving device (70); the main adjusting wheel (50) and the auxiliary adjusting wheel (60) are stepless speed adjusting wheels.
2. A stepless adjustment mechanism for a carding machine according to claim 1, characterised in that the output shaft of the drive device (70) is fitted with an output wheel (71), the output wheel (71) is connected with a driving intermediate wheel (72) by belt drive, the driving intermediate wheel (72) is fitted on the first fitting seat (20), and the driving intermediate wheel (72) is connected with the adjustment main wheel (50) by a transition gear for transmission.
3. A mechanism as claimed in claim 1, characterized in that the main adjustment wheel (50) is externally connected to a main adjustment knob and the auxiliary adjustment wheel (60) is externally connected to an auxiliary adjustment knob.
4. A stepless adjustment mechanism for a carding machine, as per claim 3, characterised in that the output speeds of the primary adjustment wheel (50) and the secondary adjustment wheel (60) are both in the range of 0 to 1400rpm.
5. A mechanism according to claim 4, characterized in that the transmission ratio of the adjusting primary (50) and the adjusting secondary (60) is 1:4.
6. a stepless adjustment mechanism for a carding machine according to claim 5, characterised in that both the main and secondary speed-adjusting belts (51, 61) are V-belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221403420.0U CN217536253U (en) | 2022-06-07 | 2022-06-07 | Stepless adjusting mechanism for carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221403420.0U CN217536253U (en) | 2022-06-07 | 2022-06-07 | Stepless adjusting mechanism for carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217536253U true CN217536253U (en) | 2022-10-04 |
Family
ID=83443371
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221403420.0U Active CN217536253U (en) | 2022-06-07 | 2022-06-07 | Stepless adjusting mechanism for carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217536253U (en) |
-
2022
- 2022-06-07 CN CN202221403420.0U patent/CN217536253U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100543203C (en) | Carding machine | |
| CN217536253U (en) | Stepless adjusting mechanism for carding machine | |
| CN1319688A (en) | Apparatus for leading fibre strip into spinning frame | |
| CN2359302Y (en) | Fancy forming device of hollow fancy twiner | |
| CN202415784U (en) | Electronization and digitization improvement of transmission system for spinning machine | |
| CN214193569U (en) | Roller transmission mechanism | |
| CN114808215B (en) | Guide roller device of twisting machine | |
| CN214300505U (en) | Upper and lower coiling transmission system of drawing frame | |
| CN212533250U (en) | Drafting transmission device for roving frame | |
| CN210596382U (en) | Novel double-motor drafting roller transmission device of ring spinning frame | |
| CN212388154U (en) | Small wool spinning experimental machine | |
| CN216404633U (en) | Full electronic drafting device of roving frame | |
| CN201406499Y (en) | Servo motor transmission improved structure of combing machine detaching roller | |
| CN214572434U (en) | Direct-drive type outer rotor lapping roller mechanism and strip lap combination machine | |
| CN201406504Y (en) | Drafting and transmission device of compact spinning ring spinning frame | |
| CN2087197U (en) | Drawing and driving arrangement for type as12 fine yarn machine | |
| CN1027823C (en) | Yarn-leading and cotton-feeding transmission device of rotor spinning machine | |
| CN208791845U (en) | The long spinning frame drafting driving mechanism of all-electronin drawing-off | |
| CN211972544U (en) | Full-servo electronic drafting device of roving frame | |
| CN218711098U (en) | Adjustable cotton carding structure for cotton yarn processing of carding machine | |
| CN101555641B (en) | Drafting transmission device of compact spinning ring spinning frame in compact zone | |
| CN220579468U (en) | Linear cylinder-changing coiler capable of independently driving | |
| CN106835404B (en) | A kind of double-colored section coloured yarn process units and production method | |
| CN214694520U (en) | Processing equipment for producing polyester high stretch yarn | |
| CN103361782A (en) | Ultrahigh-drafting bunchy yarn production method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |