CN217615744U - An automatic oiling device - Google Patents
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- CN217615744U CN217615744U CN202220846792.4U CN202220846792U CN217615744U CN 217615744 U CN217615744 U CN 217615744U CN 202220846792 U CN202220846792 U CN 202220846792U CN 217615744 U CN217615744 U CN 217615744U
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Abstract
本实用新型公开了一种自动涂油装置,该自动涂油装置包括涂油机构和出油机构,涂油机构上设置有毛刷,毛刷运动至出油机构,蘸取出油机构内的油液后,涂油机构移动至定位机构,对定位机构上的待涂油件的安装孔进行涂油。本实用新型提供的自动涂油装置,通过在涂油机构上设置有毛刷,毛刷运动至出油机构,蘸取出油机构内的油液后,涂油机构移动至定位机构,对定位机构上的待涂油件进行涂油操作,实现了机械自动涂油操作,大大降低了工人的劳动强度,提高了涂油效率,使得安装孔内油液涂抹均匀且保证了涂油的质量。
The utility model discloses an automatic oiling device. The automatic oiling device comprises an oiling mechanism and an oiling mechanism. A brush is arranged on the oiling mechanism. The brush moves to the oiling mechanism, and the oil in the oiling mechanism is dipped and taken out. After the oil is applied, the oiling mechanism moves to the positioning mechanism, and oil is applied to the installation holes of the parts to be oiled on the positioning mechanism. In the automatic oiling device provided by the utility model, a brush is arranged on the oiling mechanism, the brush moves to the oiling mechanism, and after dipping the oil in the oiling mechanism, the oiling mechanism moves to the positioning mechanism, and the positioning mechanism The oiling operation is carried out on the parts to be oiled, which realizes the mechanical automatic oiling operation, greatly reduces the labor intensity of the workers, improves the oiling efficiency, and makes the oil in the installation hole evenly spread and ensures the oiling quality.
Description
技术领域technical field
本实用新型属于空调技术领域,尤其涉及一种自动涂油装置。The utility model belongs to the technical field of air conditioners, in particular to an automatic oiling device.
背景技术Background technique
柜机空调生产过程中,需要安装支撑架和连杆,通过将支撑架和连杆的安装孔内涂油,实现空调运行时支撑架和连杆的稳定转动。目前采用的是人工涂油的方法,人工用牙刷蘸取需要涂抹的油品,然后均匀涂抹于支撑架和连杆的安装孔内。人工涂抹效率较低,需提前安排工人进行提前涂油,且涂抹不均匀,容易导致质量异常。During the production process of the cabinet air conditioner, it is necessary to install the support frame and the connecting rod. By applying oil to the installation holes of the support frame and the connecting rod, the stable rotation of the support frame and the connecting rod can be realized when the air conditioner is running. At present, the method of manual oiling is used. Manually use a toothbrush to dip the oil that needs to be applied, and then evenly apply it to the mounting holes of the support frame and the connecting rod. The efficiency of manual smearing is low, and workers need to be arranged in advance to apply oil in advance, and the smearing is uneven, which may easily lead to abnormal quality.
因此,亟需设计一种自动涂油装置,解决以上提到的人工涂油时,涂油效率低,涂抹不均匀且容易出现质量异常的问题。Therefore, there is an urgent need to design an automatic oiling device to solve the above-mentioned problems of low oiling efficiency, uneven application and easy quality abnormality during manual oiling.
实用新型内容Utility model content
为解决背景技术中提及的人工涂油时,涂油效率低,涂抹不均匀且容易出现质量异常的技术问题,提供一种自动涂油装置,以解决上述的问题。In order to solve the technical problems of low oiling efficiency, uneven smearing, and prone to abnormal quality during manual oiling mentioned in the background art, an automatic oiling device is provided to solve the above problems.
为实现上述目的,本实用新型的自动涂油装置的具体技术方案如下:For achieving the above object, the concrete technical scheme of the automatic oiling device of the present utility model is as follows:
一种自动涂油装置,包括涂油机构和出油机构,涂油机构上设置有毛刷,毛刷运动至出油机构,蘸取出油机构内的油液后,涂油机构移动至定位机构,毛刷对定位机构上的待涂油件的安装孔进行涂油。An automatic oiling device includes an oiling mechanism and an oiling mechanism. The oiling mechanism is provided with a brush, and the brush moves to the oiling mechanism. After dipping in the oil in the oiling mechanism, the oiling mechanism moves to the positioning mechanism. , and the brushes apply oil to the installation holes of the parts to be oiled on the positioning mechanism.
进一步,出油机构上设置有出油管,出油管一端连接油泵,另一端连接有出油口,油泵通过出油管将油液充满出油口,以使毛刷蘸取出油口处的油液。Further, the oil outlet mechanism is provided with an oil outlet pipe, one end of the oil outlet pipe is connected to the oil pump, and the other end is connected to an oil outlet.
进一步,出油机构还包括推出机构,推出机构设置在出油口处,推出机构用于将出油口内多余的油液推出,以使出油口处的油液保持恒定。Further, the oil outlet mechanism further includes a push-out mechanism, the push-out mechanism is arranged at the oil outlet, and the push-out mechanism is used to push out excess oil in the oil outlet, so as to keep the oil at the oil outlet constant.
进一步,出油机构还包括放置盒,推出机构将出油口处多余的油液推送至放置盒内,放置盒用于收集推出的油液。Further, the oil outlet mechanism further includes a placement box, and the push-out mechanism pushes the excess oil at the oil outlet into the placement box, and the placement box is used to collect the pushed out oil.
进一步,出油机构还包括第一支架,出油口、推出机构和放置盒均设置在第一支架上,出油口设置在推出机构和放置盒之间。Further, the oil outlet mechanism further includes a first bracket, the oil outlet, the push-out mechanism and the placement box are all arranged on the first bracket, and the oil outlet is arranged between the push-out mechanism and the placement box.
进一步,出油管上还设置有分流接头,分流接头将油液分成多个油路,每个油路都对应设置有一个出油口。Further, the oil outlet pipe is also provided with a shunt joint, and the shunt joint divides the oil into a plurality of oil paths, and each oil path is correspondingly provided with an oil outlet.
进一步,涂油机构包括固定板,毛刷设置在固定板上,每个出油口均对应设置有毛刷。Further, the oiling mechanism includes a fixing plate, the brushes are arranged on the fixing plate, and each oil outlet is correspondingly provided with a brush.
进一步,涂油机构还包括滑动机构,滑动机构滑动设置在固定板上,滑动机构上开设有通孔,毛刷穿过通孔设置。Further, the oiling mechanism further includes a sliding mechanism, the sliding mechanism is slidably arranged on the fixing plate, the sliding mechanism is provided with a through hole, and the brush is arranged through the through hole.
进一步,定位机构包括定位板,待涂油件放置在定位板上,毛刷移动至定位板上方,对待涂油件上的安装孔进行涂油。Further, the positioning mechanism includes a positioning plate, the parts to be oiled are placed on the positioning plate, and the brush moves above the positioning plate to apply oil to the installation holes on the parts to be oiled.
进一步,定位机构还包括第二支架,第二支架上设置有驱动件,驱动件将定位板驱动至第二支架的指定位置。Further, the positioning mechanism further includes a second bracket, and a driving member is arranged on the second bracket, and the driving member drives the positioning plate to a designated position of the second bracket.
进一步,第二支架上还设置有旋转驱动件,旋转驱动件上连接压板,旋转驱动件驱动压板压紧待涂油件,以使待涂油件固定在定位板上。Further, the second bracket is also provided with a rotary driving member, the rotary driving member is connected to the pressing plate, and the rotary driving member drives the pressing plate to press the oil-to-be-coated member so that the oil-to-be-coated member is fixed on the positioning plate.
本实用新型的自动涂油装置具有以下优点:The automatic oiling device of the present invention has the following advantages:
通过在涂油机构上设置有毛刷,毛刷运动至出油机构,蘸取出油机构内的油液后,涂油机构移动至定位机构,对定位机构上的待涂油件进行涂油操作,实现了机械自动涂油操作,大大降低了工人的劳动强度,提高了涂油效率,使得安装孔内油液涂抹均匀且保证了涂油的质量。By setting a brush on the oiling mechanism, the brush moves to the oiling mechanism, and after dipping the oil in the oiling mechanism, the oiling mechanism moves to the positioning mechanism, and the oiling operation is performed on the to-be-oiled parts on the positioning mechanism , realizes the mechanical automatic oiling operation, greatly reduces the labor intensity of workers, improves the oiling efficiency, makes the oil in the installation hole evenly spread and ensures the quality of the oiling.
附图说明Description of drawings
图1为本实用新型自动涂油装置的结构示意图;Fig. 1 is the structural representation of the utility model automatic oiling device;
图2为本实用新型出油机构的结构示意图;Fig. 2 is the structural representation of the oil outlet mechanism of the utility model;
图3为本实用新型涂油机构的结构示意图;Fig. 3 is the structural representation of the utility model oiling mechanism;
图4为本实用新型定位机构的结构示意图。FIG. 4 is a schematic structural diagram of the positioning mechanism of the present invention.
图中标记说明:Description of marks in the figure:
1、涂油机构;11、毛刷;12、固定板;13、滑动机构;131、滑动驱动件;132、滑板;2、出油机构;21、出油管;22、油泵;23、出油口;24、推出机构;241、推出驱动件;242、推板;25、放置盒;26、第一支架;27、分流接头;28、防护罩;29、机器人;3、定位机构;31、定位板;32、第二支架;33、旋转驱动件;34、压板;35、连接杆;36、待涂油件;361、安装孔。1. Oiling mechanism; 11. Brush; 12. Fixed plate; 13. Sliding mechanism; 131. Sliding driving part; 132. Slide plate; 2. Oil outlet mechanism; 21. Oil outlet pipe; 22, Oil pump; 23. Oil outlet mouth; 24, push-out mechanism; 241, push-out driving part; 242, push plate; 25, placing box; 26, first bracket; 27, shunt joint; 28, protective cover; 29, robot; 3, positioning mechanism; 31, 32, the second bracket; 33, the rotary drive part; 34, the pressure plate; 35, the connecting rod; 36, the part to be oiled; 361, the installation hole.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。The technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
下面参照附图1至附图4描述本实用新型的自动涂油装置。The automatic oiling device of the present invention will be described below with reference to accompanying
如图1所示,本实用新型中的自动涂油装置,包括涂油机构1和出油机构2,涂油机构1上设置有毛刷11,毛刷11运动至出油机构2,蘸取出油机构2内的油液后,涂油机构1移动至定位机构3,毛刷11对定位机构3上的待涂油件36的安装孔361进行涂油。As shown in Figure 1, the automatic oiling device in the present invention includes an
通过在涂油机构1上设置有毛刷11,毛刷11运动至出油机构2,蘸取出油机构2内的油液后,涂油机构1移动至定位机构3,对定位机构3上的待涂油件36进行涂油操作,实现了机械自动涂油操作,大大降低了工人的劳动强度,提高了涂油效率,使得安装孔361内油液涂抹均匀且保证了涂油的质量。By setting the
进一步,如图1和图2所示,出油机构2上设置有出油管21,出油管21一端连接油泵22,另一端连接有出油口23,油泵22通过出油管21将油液充满出油口23,以使毛刷11蘸取出油口23处的油液。为了防止出油口23处的油液添加不满,导致毛刷11蘸取油液时,不能蘸取油液充分,影响后续的涂油过程,因此在每次油泵22的出油量都是按照多余量的设置,出油口23每次的油液都会溢出出油口23,为了保证出油口23的油液每次都是固定的,即毛刷11蘸取油液每次的量都是相同的,需要将出油口23多余的油液推出出油口23。因此,出油机构2还设置推出机构24,推出机构24设置在出油口23处,推出机构24用于将出油口23内多余的油液推出,以使出油口23处的油液保持恒定。Further, as shown in FIG. 1 and FIG. 2 , the
具体地,如图1和图2所示,推出机构24包括推出驱动件241和推板242,推出驱动件241的驱动端连接有推板242,推板242滑动设置在出油口23的上方,推板242与出油口23接触设置,将出油口23处多余的油液推出,保证出油口23油液处于恒定的量,便于毛刷11每次都蘸取相同量的油液。为了便于收集推板242推出的油液,以便于将推出的油液进行二次利用,出油机构2上还设置了放置盒25,推板242将出油口23处多余的油液推送至放置盒25内,毛刷11蘸取出油口23内的油液后,油泵22重新启动,将出油口23内的油液加满,开启下一次的出油操作,放置盒25用于收集推出的油液,在放置盒25外还设置有防护罩28,防护罩28用于保护放置盒25,避免灰尘等其它杂质进入到放置盒25内,污染油液。本实施例中,推出驱动件241为推出气缸。Specifically, as shown in FIGS. 1 and 2 , the push-
进一步,如图2所示,为了支撑出油口23、推出机构24和放置盒25,出油机构2还包括第一支架26,出油口23、推出机构24和放置盒25均设置在第一支架26上,出油口23设置在推出机构24和放置盒25之间,以便于推板242将出油口23处的油液推送至放置盒25内。Further, as shown in FIG. 2 , in order to support the
进一步,如图2所示,为了提高工作效率,满足一次可以自动涂油多个安装孔361,出油口23设置有多个,油泵22将油液从出油管21输送至多个出油口23处,在出油管21上还设置有分流接头27,分流接头27将油液分成多个油路,每个油路都对应设置有一个出油口23。本实施例中,分流接头27为四通,将出油管21上的油液分成三路,每路都连接有一个出油口23。在其它实施例中,还可以设置二通、三通、四通或者五通,根据实际情况调整分流接头27。Further, as shown in FIG. 2 , in order to improve work efficiency, it is necessary to automatically apply oil to a plurality of
进一步,如图1和图3所示,本实用新型的自动涂油装置还包括涂油机构1,涂油机构1包括固定板12和滑动机构13,毛刷11设置在固定板12上,每个出油口23均对应设置有毛刷11。本实施例中,毛刷11设置有三个,三个毛刷11分别对应一个出油口23,滑动机构13滑动设置在固定板12上,滑动机构13上开设有通孔,毛刷11穿过通孔设置。Further, as shown in FIG. 1 and FIG. 3 , the automatic oiling device of the present invention further includes an
具体地,滑动机构13包括滑动驱动件131和滑板132,滑动驱动件131的驱动端连接滑板132,滑板132相对于毛刷11滑动设置,滑板132上的通孔的直径与毛刷11的直径是相同的,设置滑板132的主要作用时,为了将油液均匀涂抹在毛刷11上,设置的毛刷11的直径要比安装孔361的直径稍微大些,在进行涂油的过程中,由于孔径小,毛刷11稍粗,导致毛刷11伸入到安装孔361内时,安装孔361的孔口处会将剩余的油品挤压至毛刷11上部,导致毛刷11上部和下部的油液不均匀分布,为了解决这一问题,滑板132在滑动驱动件131的带动下向下运行,由于推板242的孔径与毛刷11的直径相一致,滑板132直接将被挤压的油品均匀挤压至毛刷11的上部和下部,滑板132在滑动驱动件131的带动下向上运行恢复至原位。Specifically, the sliding
进一步,如图1和图3所示,将涂油机构1安装在机器人29上,通过机器人29带动涂油机构1运动,机器人29接收到运行信号后,带动涂油机构1运行到出油机构2的三个出油口23的上方,机器人29驱动毛刷11向下运行,蘸取油液,蘸取完成后,机器人29带动蘸取了油液的涂油机构1运行到待涂油件36的上方,对安装孔361进行涂油。Further, as shown in Figures 1 and 3, the
进一步,如图1和图4所示,本实用新型的自动涂油装置还包括定位机构3,定位机构3包括定位板31和第二支架32,待涂油件36放置在定位板31上,毛刷11移动至定位板31上方,对待涂油件36上的安装孔361进行涂油。第二支架32上设置有驱动件,驱动件将定位板31驱动至第二支架32的指定位置,便于对待涂油件36进行涂油操作。Further, as shown in FIG. 1 and FIG. 4 , the automatic oiling device of the present invention also includes a
进一步,如图1和图4所示,为了保证毛刷11在进行涂油时,待涂油件36处于固定状态,不会在进行涂油操作时,待涂油件36发生运动,影响涂油操作的正常进行,第二支架32上还设置有旋转驱动件33,旋转驱动件33上连接连接杆35,连接杆35连接有压板34,旋转驱动件33驱动压板34压紧定位板31,以使定位板31固定在第二支架32上,保证定位板31上待涂油件36处于固定状态。本实施例中,为了提高涂油效率,设置有两个定位机构3,两个定位机构3分布在涂油机构1两侧,以便于人工在拿取一个定位机构3上的待涂油件36的时候,机器人29可以驱动涂油机构1对另一个定位机构3上的待涂油件36进行涂油操作,保证涂油一直在进行,提高涂油效率,保证涂油操作能够不间断的进行。Further, as shown in FIG. 1 and FIG. 4 , in order to ensure that when the
具体地,第二支架32上设置有气缸,定位板31放置在气缸上,人工将待涂油件36摆放到定位板31上,在气缸的作用下,将定位板31推送至指定位置,旋转驱动件33驱动压板34下压,压紧待涂油件36,保证涂油过程中定位板31上的待涂油件36无晃动。当机器人29带动涂油机构1对定位板31上的待涂油件涂完油液后,旋转驱动件33驱动连接杆35和压板34向上运行,定位板31在气缸的作用下,将定位板31推送至便于人工拿取待涂油件36的位置。Specifically, a cylinder is provided on the
本实用新型的自动涂油装置的涂油过程如下:The oiling process of the automatic oiling device of the present utility model is as follows:
人工将待涂油件36摆放到定位机构3的定位板31上,气缸将定位板31推送至指定位置,旋转驱动件33带动连接杆35和压板34下压,对待涂油件36进行固定,保证在涂油过程中待涂油件36不会发生晃动。Manually place the oiling
油液在油泵22的压力下,通过出油管21,经过四通,将油液输送至三个出油口23处,推板242在推出驱动件241的带动下将出油口23处多余油品推至放置盒25内,保证出油口23的油液均匀且足量。Under the pressure of the
机器人29在接收到运行信号后,带动涂油机构1运动到出油机构2的三个出油口23上方,机器人29驱动毛刷11向下运行,蘸取油液。蘸取油液完成后,机器人29带动涂油机构1运行到待涂油件36的上方,对待涂油件36进行涂油。在涂油过程中,由于安装孔361的孔径小,毛刷11稍粗,导致剩余油液被挤压至毛刷11上方,推出驱动件241驱动推板242相对于毛刷11向下运动,直接将被挤压的油品均匀挤压至毛刷11的刷毛上,推板242再在推出驱动件241的带动下向上运行恢复到原位,开始下一个产品的涂油操作。当机器人29带动涂油机构1对定位板31上所有的待涂油件36涂完油之后,旋转驱动件33带动连接杆35和压板34向上运行,气缸将定位板31推出置至方便人工拿取产品的位置,机器人29移动至另一个定位机构3,对另一个定位机构3上的待涂油件36进行涂油,保证涂油操作能够不间断的进行,提高涂油的效率。After receiving the operation signal, the
可以理解,本实用新型是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本实用新型的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本实用新型的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本实用新型的精神和范围。因此,本实用新型不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本实用新型所保护的范围内。It should be understood that the present invention is described by some embodiments, and those skilled in the art will know that various changes or equivalents can be made to these features and embodiments without departing from the spirit and scope of the present invention. replace. In addition, in the teachings of the present invention, the features and embodiments may be modified to adapt to a particular situation and material without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application fall within the protection scope of the present invention.
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