CN217618139U - A band sawing machine for bearing production - Google Patents
A band sawing machine for bearing production Download PDFInfo
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- CN217618139U CN217618139U CN202220736114.2U CN202220736114U CN217618139U CN 217618139 U CN217618139 U CN 217618139U CN 202220736114 U CN202220736114 U CN 202220736114U CN 217618139 U CN217618139 U CN 217618139U
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Abstract
Description
技术领域technical field
本实用新型涉及轴承生产领域,特别是涉及一种用于轴承生产的带锯床。The utility model relates to the field of bearing production, in particular to a band sawing machine used for bearing production.
背景技术Background technique
轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度;轴承在生产时,一般通过带锯床来将圆柱型坯料进行逐个切断,从而再通过其他机床来对切断后的坯料进行切削成型,当使用带锯床对圆柱型坯料进行切割时,常常会在圆柱型坯料即将切断时,被切割的坯料会在切割时发生抖动,同时坯料切割位置的间隙会逐渐减小,继而增加带锯齿牙的磨损情况,并且还会使得带锯发生夹锯的情况,严重时会造成带锯的断裂。Bearings are an important component in contemporary machinery and equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy; during the production of bearings, the cylindrical blanks are generally cut off one by one through a band sawing machine, so that other machine tools are used to cut off the cylindrical blanks one by one. The cut blank is cut and formed. When a band saw is used to cut a cylindrical blank, often when the cylindrical blank is about to be cut, the cut blank will vibrate during cutting, and the gap at the cutting position of the blank will gradually decrease. Small, then increase the wear of the serrated teeth, and also cause the band saw to clip the saw, which will cause the band saw to break in severe cases.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种用于轴承生产的带锯床。The purpose of the present utility model is to provide a band sawing machine for bearing production in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes the above-mentioned purpose through the following technical solutions:
一种用于轴承生产的带锯床,包括用于对轴承生产的圆柱进行切割的切割机构、用于带动所述切割机构进行升降的升降机构、用于对轴承圆柱进行输送的输送机构,所述输送机构位于所述升降机构上侧,所述切割机构位于所述输送机构上方,还包括用于对轴承圆柱进行夹持固定的夹持机构和用于对被切割部分的圆柱进行固定的翻转机构,所述夹持机构包括夹持架、夹持液压杆、固定座、固定轴,所述夹持架位于所述升降机构中间位置,所述固定轴设置在所述夹持架中间位置,所述固定座设置在所述夹持架上端前侧,所述夹持液压杆设置在所述夹持架下端;所述翻转机构包括转动座、翻转液压杆、下支撑座、上支撑座,所述上支撑座位于所述夹持架后端上侧,所述下支撑座设置在所述夹持架后端其位于所述上支撑座下方,所述转动座设置在所述下支撑座上,所述翻转液压杆下端设置在所述上支撑座上。A band sawing machine for bearing production, comprising a cutting mechanism for cutting a cylinder produced by a bearing, a lifting mechanism for driving the cutting mechanism to lift and lower, and a conveying mechanism for conveying the bearing cylinder, the The conveying mechanism is located on the upper side of the lifting mechanism, the cutting mechanism is located above the conveying mechanism, and also includes a clamping mechanism for clamping and fixing the bearing cylinder and a turning mechanism for fixing the cylinder of the cut portion. , the clamping mechanism includes a clamping frame, a clamping hydraulic rod, a fixed seat, and a fixed shaft, the clamping frame is located in the middle position of the lifting mechanism, and the fixing shaft is arranged in the middle position of the clamping frame, so The fixing seat is arranged on the front side of the upper end of the clamping frame, and the clamping hydraulic rod is arranged at the lower end of the clamping frame; The upper support seat is located on the upper side of the rear end of the clamping frame, the lower support seat is arranged at the rear end of the clamping frame and is located below the upper support seat, and the rotating seat is arranged on the lower support seat , the lower end of the overturning hydraulic rod is arranged on the upper support seat.
优选的:所述切割机构包括切割架、切割电机、带锯、支撑架、带轮,所述切割架位于所述升降机构中间位置,所述切割电机通过螺栓连接在所述切割架前端两侧,所述支撑架设置在所述切割架下侧,所述带轮通过轴承连接在所述切割架内部两侧,所述带锯设置在所述带轮外侧且位于所述切割架内部。Preferably: the cutting mechanism includes a cutting frame, a cutting motor, a band saw, a support frame and a pulley, the cutting frame is located in the middle of the lifting mechanism, and the cutting motor is connected to both sides of the front end of the cutting frame by bolts The support frame is arranged on the lower side of the cutting frame, the pulley is connected to both sides of the inside of the cutting frame through bearings, and the band saw is arranged outside the pulley and inside the cutting frame.
如此设置,利用所述切割电机转动部带动所述切割架内部的所述带轮进行转动,通过所述带轮来带动所述带锯进行高速转动,同时利用所述支撑架来对所述带锯切割位置进行翻转,使得所述带锯锯齿朝下。In this way, the rotating part of the cutting motor is used to drive the pulley inside the cutting frame to rotate, the band saw is driven to rotate at a high speed through the pulley, and at the same time, the support frame is used to rotate the belt. The saw cutting position is reversed so that the saw teeth face down.
优选的:所述升降机构包括机架、升降电机、丝杠,所述机架顶部设置有固定架,所述升降电机通过螺栓连接在所述机架固定架顶部,所述丝杠通过轴承连接在所述机架中间位置的两侧。Preferably: the lifting mechanism includes a frame, a lifting motor and a lead screw, a fixing frame is provided on the top of the frame, the lifting motor is connected to the top of the frame fixing frame by bolts, and the lead screw is connected by a bearing on both sides of the middle of the rack.
如此设置,利用所述升降电机转动部带动所述丝杠进行转动,通过所述丝杠的转动来带动所述切割机构进行上下移动,从而来对轴承圆柱坯料进行切割。In this arrangement, the lead screw is driven to rotate by the rotating part of the lift motor, and the cutting mechanism is driven to move up and down by the rotation of the lead screw, so as to cut the bearing cylindrical blank.
优选的:所述升降机构包括机架、升降液压杆,所述机架顶部设置有固定架,所述升降液压杆固定部设置在所述机架固定架顶部,所述升降液压杆伸缩部穿过所述机架的固定架上端与所述切割机构连接。Preferably: the lifting mechanism includes a frame and a lifting hydraulic rod, a fixing frame is arranged on the top of the frame, the fixing part of the lifting hydraulic rod is arranged on the top of the frame fixing frame, and the telescopic part of the lifting hydraulic rod passes through The upper end of the fixing frame of the frame is connected with the cutting mechanism.
如此设置,利用四个所述升降液压杆伸缩部同时伸出或者缩短,通过所述升降液压杆伸缩部的动作来带动所述切割机构进行上下移动,从而来对轴承圆柱坯料进行切割。In this way, the four telescopic parts of the lifting hydraulic rod are used to extend or shorten at the same time, and the cutting mechanism is driven to move up and down by the movement of the telescopic parts of the lifting hydraulic rod, so as to cut the bearing cylindrical blank.
优选的:所述输送机构包括输送电机、输送辊、输送带,所述机架顶部两侧设置有输送架,所述输送电机通过螺栓连接在所述机架的输送架一侧,所述输送辊通过轴承连接在所述机架顶部的输送架内侧,所述输送带设置在所述输送辊外侧。Preferably: the conveying mechanism includes a conveying motor, a conveying roller and a conveying belt, a conveying frame is provided on both sides of the top of the frame, the conveying motor is connected to one side of the conveying frame of the frame by bolts, and the conveying frame is The rollers are connected to the inside of the conveyor frame at the top of the frame by bearings, and the conveyor belt is arranged outside the conveyor rollers.
如此设置,利用所述输送电机转动部来带动所述输送辊进行转动,通过两个所述输送辊的转动来带动输送带进行转动,从而来将轴承坯料进行切割。In this arrangement, the conveying roller is driven to rotate by the rotating part of the conveying motor, and the conveying belt is driven to rotate through the rotation of the two conveying rollers, so as to cut the bearing blank.
优选的:所述固定轴与所述夹持架通过轴承连接,所述固定座与所述夹持架通过螺栓连接,所述夹持液压杆与所述夹持架通过轴承连接。Preferably, the fixing shaft is connected with the clamping frame through a bearing, the fixing base is connected with the clamping frame through a bolt, and the clamping hydraulic rod is connected with the clamping frame through a bearing.
如此设置,利用所述固定轴来对两个所述夹持架进行支撑,同时利用所述夹持架上的所述固定座来对轴承坯料进行夹持固定。In this arrangement, the two clamping frames are supported by the fixing shaft, and the bearing blank is clamped and fixed by the fixing seat on the clamping frame at the same time.
优选的:所述上支撑座与所述夹持架通过焊接连接,所述下支撑座与所述夹持架通过焊接连接,所述转动座与所述下支撑座通过轴承连接,所述翻转液压杆与所述上支撑座通过轴承连接。Preferably: the upper support seat and the clamping frame are connected by welding, the lower support seat and the clamping frame are connected by welding, the rotating seat and the lower support seat are connected by a bearing, and the flipping The hydraulic rod is connected with the upper support seat through a bearing.
如此设置,利用所述上支撑座来对所述转动座进行支撑,通过利用下支撑座来对所述翻转液压杆固定部进行支撑。In this arrangement, the upper support seat is used to support the rotation seat, and the lower support seat is used to support the inversion hydraulic rod fixing portion.
优选的:所述机架顶部位于其固定架之间设置有凹槽,所述固定轴两端通过焊接连接在所述机架的凹槽内部。Preferably, the top of the frame is provided with a groove between the fixing frames, and both ends of the fixing shaft are connected inside the groove of the frame by welding.
如此设置,利用所述机架的凹槽来对所述夹持机构进行放置。In this arrangement, the clamping mechanism is placed using the groove of the frame.
优选的:所述转动座后侧设置有固定销,所述翻转液压杆伸缩部与所述转动座的固定销转动连接。Preferably, a fixing pin is arranged on the rear side of the rotating seat, and the telescopic part of the overturning hydraulic rod is rotatably connected with the fixing pin of the rotating seat.
如此设置,利用所述翻转液压杆伸缩部来带动所述转动座以所述上支撑座进行一定角度的转动。In this arrangement, the telescopic part of the overturning hydraulic rod is used to drive the rotating base to rotate at a certain angle with the upper support base.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、利用夹持液压杆来带动两个夹持架的下端进行张开,同时利用夹持架上的固定座来对锯条两侧的轴承坯料进行夹持固定,从而防止被切掉的圆柱体抖动造成带锯条的损坏;1. Use the clamping hydraulic rod to drive the lower ends of the two clamping frames to open, and at the same time use the fixed seat on the clamping frame to clamp and fix the bearing blanks on both sides of the saw blade, so as to prevent the cylinder from being cut off. Vibration causes damage to the band saw blade;
2、利用翻转液压杆来带动转动座进行一定角度的转动,从而将保证锯条切割位置的缝隙处于略微张开的状态,继而保证锯条在即将切割结束时发生夹锯的情况。2. Use the overturning hydraulic rod to drive the rotating seat to rotate at a certain angle, so as to ensure that the gap at the cutting position of the saw blade is in a slightly open state, and then ensure that the saw blade is clamped when the cutting is about to end.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型所述一种用于轴承生产的带锯床的实施例1结构示意图;1 is a schematic structural diagram of
图2是本实用新型所述一种用于轴承生产的带锯床的实施例2结构示意图;2 is a schematic structural diagram of
图3是本实用新型所述一种用于轴承生产的带锯床的升降机构实施例1局部零件图;FIG. 3 is a partial part diagram of
图4是本实用新型所述一种用于轴承生产的带锯床的升降机构实施例2局部零件图;FIG. 4 is a partial part diagram of
图5是本实用新型所述一种用于轴承生产的带锯床的输送机构局部零件图;FIG. 5 is a partial part diagram of the conveying mechanism of a band sawing machine used for bearing production according to the present utility model;
图6是本实用新型所述一种用于轴承生产的带锯床的机架局部零件图;Fig. 6 is the frame part diagram of a kind of band sawing machine used for bearing production according to the present utility model;
图7是本实用新型所述一种用于轴承生产的带锯床的翻转机构局部零件图;FIG. 7 is a partial part diagram of the turning mechanism of the band sawing machine used for bearing production according to the present utility model;
图8是本实用新型所述一种用于轴承生产的带锯床的夹持机构局部剖视图。8 is a partial cross-sectional view of a clamping mechanism of a band sawing machine used for bearing production according to the present invention.
附图标记说明如下:The reference numerals are explained as follows:
1、夹持机构;2、翻转机构;3、切割机构;4、升降机构;5、输送机构;11、夹持架;12、夹持液压杆;13、固定座;14、固定轴;21、转动座;22、翻转液压杆;23、下支撑座;24、上支撑座;31、切割架;32、切割电机;33、带锯;34、支撑架;35、带轮;41、机架;42、升降电机;43、丝杠;412、升降液压杆;51、输送电机;52、输送辊;53、输送带。1. Clamping mechanism; 2. Turning mechanism; 3. Cutting mechanism; 4. Lifting mechanism; 5. Conveying mechanism; 11. Clamping frame; 12. Clamping hydraulic rod; 13. Fixed seat; 14. Fixed shaft; 21 , rotating seat; 22, turning hydraulic rod; 23, lower support seat; 24, upper support seat; 31, cutting frame; 32, cutting motor; 33, band saw; 34, support frame; 35, pulley; 41, machine frame; 42, lift motor; 43, lead screw; 412, lift hydraulic rod; 51, conveying motor; 52, conveying roller; 53, conveying belt.
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility. The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
一种用于轴承生产的带锯床,包括用于对轴承生产的圆柱进行切割的切割机构3、用于带动切割机构3进行升降的升降机构4、用于对轴承圆柱进行输送的输送机构5,输送机构5位于升降机构4上侧,切割机构3位于输送机构5上方,还包括用于对轴承圆柱进行夹持固定的夹持机构1和用于对被切割部分的圆柱进行固定的翻转机构2,夹持机构1包括夹持架11、夹持液压杆12、固定座13、固定轴14,夹持架11位于升降机构4中间位置,固定轴14设置在夹持架11中间位置,固定座13设置在夹持架11上端前侧,夹持液压杆12设置在夹持架11下端;翻转机构2包括转动座21、翻转液压杆22、下支撑座23、上支撑座24,上支撑座24位于夹持架11后端上侧,下支撑座23设置在夹持架11后端其位于上支撑座24下方,转动座21设置在下支撑座23上,翻转液压杆22下端设置在上支撑座24上。A band sawing machine for bearing production, comprising a
实施例1Example 1
如图1、图3、图5、图6、图7、图8所示,切割机构3包括切割架31、切割电机32、带锯33、支撑架34、带轮35,切割架31位于升降机构4中间位置,切割电机32通过螺栓连接在切割架31前端两侧,支撑架34设置在切割架31下侧,带轮35通过轴承连接在切割架31内部两侧,带锯33设置在带轮35外侧且位于切割架31内部,利用切割电机32转动部带动切割架31内部的带轮35进行转动,通过带轮35来带动带锯33进行高速转动,同时利用支撑架34来对带锯33切割位置进行翻转,使得带锯33锯齿朝下;升降机构4包括机架41、升降电机42、丝杠43,机架41顶部设置有固定架,升降电机42通过螺栓连接在机架41固定架顶部,丝杠43通过轴承连接在机架41中间位置的两侧,利用升降电机42转动部带动丝杠43进行转动,通过丝杠43的转动来带动切割机构3进行上下移动,从而来对轴承圆柱坯料进行切割;输送机构5包括输送电机51、输送辊52、输送带53,机架41顶部两侧设置有输送架,输送电机51通过螺栓连接在机架41的输送架一侧,输送辊52通过轴承连接在机架41顶部的输送架内侧,输送带53设置在输送辊52外侧,利用输送电机51转动部来带动输送辊52进行转动,通过两个输送辊52的转动来带动输送带53进行转动,从而来将轴承坯料进行切割;固定轴14与夹持架11通过轴承连接,固定座13与夹持架11通过螺栓连接,夹持液压杆12与夹持架11通过轴承连接,利用固定轴14来对两个夹持架11进行支撑,同时利用夹持架11上的固定座13来对轴承坯料进行夹持固定;上支撑座24与夹持架11通过焊接连接,下支撑座23与夹持架11通过焊接连接,转动座21与下支撑座23通过轴承连接,翻转液压杆22与上支撑座24通过轴承连接,利用上支撑座24来对转动座21进行支撑,通过利用下支撑座23来对翻转液压杆22固定部进行支撑;机架41顶部位于其固定架之间设置有凹槽,固定轴14两端通过焊接连接在机架41的凹槽内部,利用机架41的凹槽来对夹持机构1进行放置;转动座21后侧设置有固定销,翻转液压杆22伸缩部与转动座21的固定销转动连接,利用翻转液压杆22伸缩部来带动转动座21以上支撑座24进行一定角度的转动。As shown in Figure 1, Figure 3, Figure 5, Figure 6, Figure 7, Figure 8, the
工作原理:在使用时,首先将需要切断的轴承坯料放置在前侧的输送带53上,随后前侧的输送电机51转动部带动输送辊52进行转动,通过两个输送辊52的转动来带动输送带53进行转动,从而来将轴承坯料向后侧输送,当轴承坯料随着输送机构5向后移动到合适距离时,夹持液压杆12两端的伸缩部推动两个夹持架11下端以固定轴14为中心进行张开,此时夹持架11上端的固定座13来对前侧的轴承坯料进行固定,同时转动座21来对圆柱坯料被切割位置进行夹持固定,此时切割电机32转动部带动其后侧的带轮35进行转动,通过带轮35的转动来带动带锯33进行高速转动,同时升降电机42转动部带动丝杠43进行转动,通过丝杠43的转动来带动切割架31向下移动,此时通过支撑架34翻转后的带锯33来对轴承坯料进行切断处理;此外在轴承坯料即将切断时,利用翻转液压杆22伸缩部带动转动座21的固定销进行一定角度转动,从而来将被切割的轴承坯料向后侧掰开,继而防止带锯切割时发生夹锯的情况。Working principle: When in use, first place the bearing blank to be cut on the
实施例2Example 2
如图2、图4所示,实施例2和实施例1的区别在于,升降机构4包括机架41、升降液压杆412,机架41顶部设置有固定架,升降液压杆412固定部设置在机架41固定架顶部,升降液压杆412伸缩部穿过机架41的固定架上端与切割机构3连接,利用四个升降液压杆412伸缩部同时伸出或者缩短,通过升降液压杆412伸缩部的动作来带动切割机构3进行上下移动,从而来对轴承圆柱坯料进行切割。As shown in FIG. 2 and FIG. 4 , the difference between
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention.
Claims (9)
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