CN217618263U - PCBA wave soldering device - Google Patents
PCBA wave soldering device Download PDFInfo
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- CN217618263U CN217618263U CN202221929562.0U CN202221929562U CN217618263U CN 217618263 U CN217618263 U CN 217618263U CN 202221929562 U CN202221929562 U CN 202221929562U CN 217618263 U CN217618263 U CN 217618263U
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Abstract
本实用新型公开了一种PCBA波峰焊接装置,涉及PCBA焊接技术领域,包括操作台、照明架以及PCBA,操作台的顶部一侧固定连接有照明架,照明架的一侧设置有PCBA,操作台的顶部开设有收集槽,收集槽的侧壁均匀开设有若干排料口,通过设置收集槽能够在焊接过程中收集掉落的焊渣,而且通过收集组件的吸力作用,焊接过程产生的有毒烟气被吸走,避免了有毒烟气飘散影响工作人员健康的情况,而且收集组件在收集槽内带动空气流动,从而扫略组件能够受空气推动将掉落的焊渣推进排料口,进而被收集组件收集,降低了工作人员的劳动强度。通过设置限位组件能够对多种规格的PCBA进行位置限定,从而更便于对其焊接操作,提高了其适用范围。
The utility model discloses a PCBA wave soldering device, which relates to the technical field of PCBA welding. There is a collection groove on the top of the collecting groove, and several discharge ports are evenly opened on the side wall of the collecting groove. By setting the collecting groove, the falling welding slag can be collected during the welding process. The air is sucked away, avoiding the situation that the toxic fumes are scattered and affecting the health of the workers, and the collecting component drives the air flow in the collecting tank, so that the sweeping component can be pushed by the air to push the falling welding slag into the discharge port, and then be removed by the air. The collection components are collected, which reduces the labor intensity of the staff. By setting the limit component, the position of the PCBA of various specifications can be limited, so that the welding operation thereof is more convenient, and the application scope thereof is improved.
Description
技术领域technical field
本实用新型涉及PCBA焊接技术领域,具体为一种PCBA波峰焊接装置。The utility model relates to the technical field of PCBA welding, in particular to a PCBA wave peak welding device.
背景技术Background technique
PCBA是英文Printed Circuit Board Assembly的简称,也就是说PCB空板经过SMT上件,或经过DIP插件的整个制程,简称PCBA,波峰焊接是指将熔化的软钎焊料(铅锡合金),经电动泵或电磁泵喷流成设计要求的焊料波峰,亦可通过向焊料池注入氮气来形成,使预先装有元器件的印制板通过焊料波峰,实现元器件焊端或引脚与印制板焊盘之间机械与电气连接的软钎焊。PCBA is the abbreviation of Printed Circuit Board Assembly in English, which means that the empty PCB board goes through SMT loading, or the entire process of DIP plug-in, referred to as PCBA, wave soldering refers to the melting of solder (lead-tin alloy), through The electric pump or electromagnetic pump sprays into the solder wave crest required by the design, and it can also be formed by injecting nitrogen into the solder pool, so that the printed board with pre-installed components passes through the solder wave crest, and realizes the soldering end of the component or the pin and the printing. Soldering of mechanical and electrical connections between board pads.
但是目前PCBA在焊接过程中,焊料的熔化会产生有毒的烟气以及焊渣,有毒烟气散发在空气中容易被人体吸入,对工作人员身体健康造成危害,此外,焊渣掉落在工作台上,焊接过后需要工作人员进行清理,增加了工作人员的负担。However, at present, during the soldering process of PCBA, the melting of solder will produce toxic fumes and welding slag. The toxic fumes are easily inhaled by the human body in the air, causing harm to the health of the staff. In addition, the welding slag falls on the workbench. On the other hand, after welding, the staff needs to clean up, which increases the burden of the staff.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种PCBA波峰焊接装置,解决了PCBA焊接过程中焊料的熔化会产生有毒的烟气以及焊渣,有毒烟气对工作人员身体健康造成危害以及焊渣需要工作人员进行清理,增加工作人员负担的问题。In view of the deficiencies of the prior art, the utility model provides a PCBA wave soldering device, which solves the problem that the melting of the solder in the PCBA soldering process will produce toxic fumes and welding slag, and the toxic fumes will cause harm to the health of workers and cause welding problems. The slag needs to be cleaned by staff, which increases the burden on staff.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种PCBA波峰焊接装置,包括操作台、照明架以及PCBA,所述操作台的顶部一侧固定连接有照明架,所述照明架的一侧设置有PCBA,所述操作台的顶部开设有收集槽,所述收集槽的侧壁均匀开设有若干排料口,且收集槽的底部均匀开设有若干通气孔,所述收集槽的底部均匀转动设置有若干推料组件,每个所述推料组件均设置在其中一个排料口一侧,所述收集槽的底部中间位置固定设置有载物台,所述载物台的顶部均匀设置有若干限位组件,所述操作台的正面开设有容纳腔,容纳腔的顶部通过螺栓固定连接有收集组件,且容纳腔的正面通过螺栓固定连接有防护板,所述操作台的右侧壁开设有排气口。In order to achieve the above purpose, the present utility model is realized through the following technical solutions: a PCBA wave soldering device, comprising an operating table, a lighting frame and a PCBA, the top side of the operating table is fixedly connected with a lighting frame, and the lighting frame is One side is provided with PCBA, the top of the operating table is provided with a collection groove, the side wall of the collection groove is evenly provided with a number of discharge ports, and the bottom of the collection groove is evenly provided with a number of ventilation holes, and the bottom of the collection groove is provided with a number of ventilation holes. A number of pushing components are arranged evenly rotated, and each of the pushing components is arranged on one side of one of the discharge ports. A carrier is fixed at the middle of the bottom of the collection tank, and the top of the carrier is uniform. A number of limit components are provided, an accommodating cavity is opened on the front of the operating table, the top of the accommodating cavity is fixedly connected with a collection component by bolts, and the front of the accommodating cavity is fixedly connected with a protective plate by bolts, and the right side of the operating table is The wall is provided with an exhaust port.
所述收集组件包括收集盒,所述收集盒的底部分别固定设置有排气管与电动机,所述电动机的驱动端贯穿收集盒并固定连接有第二扇叶,所述收集盒的腔体内部固定设置有过滤板,所述过滤板位于第二扇叶的上方。The collection assembly includes a collection box, the bottom of the collection box is respectively fixed with an exhaust pipe and a motor, the driving end of the motor penetrates the collection box and is fixedly connected with a second fan blade, and the cavity of the collection box is inside. A filter plate is fixedly arranged, and the filter plate is located above the second fan blade.
进一步的,全部所述排料口均与收集组件的内部相连通。Further, all the discharge ports are communicated with the interior of the collecting assembly.
进一步的,所述排气管的一端与收集盒内部相连通,且排气管的另一端与排气口相连通。Further, one end of the exhaust pipe is communicated with the inside of the collection box, and the other end of the exhaust pipe is communicated with the exhaust port.
进一步的,所述推料组件包括传动轴,所述传动轴的顶端固定连接有第一扇叶,且传动轴的底端固定连接有扫略板。Further, the pusher assembly includes a transmission shaft, the top end of the transmission shaft is fixedly connected with the first fan blade, and the bottom end of the transmission shaft is fixedly connected with the sweeping board.
进一步的,所述限位组件包括调节座,所述调节座内部开设有滑槽,所述滑槽的内部滑动设置有限位块,所述限位块与滑槽侧壁之间固定设置有若干弹簧。Further, the limit assembly includes an adjustment seat, a chute is opened inside the adjustment seat, a limit block is slidably arranged inside the chute, and a number of blocks are fixedly arranged between the limit block and the side wall of the chute. spring.
进一步的,所述调节座固定连接在载物台的顶部,全部所述限位组件之间共同设置有PCBA。Further, the adjusting seat is fixedly connected to the top of the stage, and a PCBA is commonly provided between all the limiting components.
有益效果beneficial effect
本实用新型提供了一种PCBA波峰焊接装置。与现有技术相比具备以下有益效果:The utility model provides a PCBA wave soldering device. Compared with the prior art, it has the following beneficial effects:
1、一种PCBA波峰焊接装置,包括操作台、照明架以及PCBA,操作台的顶部一侧固定连接有照明架,照明架的一侧设置有PCBA,操作台的顶部开设有收集槽,收集槽的侧壁均匀开设有若干排料口,且收集槽的底部均匀开设有若干通气孔,收集槽的底部均匀转动设置有若干推料组件,每个推料组件均设置在其中一个排料口一侧,收集槽的底部中间位置固定设置有载物台,载物台的顶部均匀设置有若干限位组件,操作台的正面开设有容纳腔,容纳腔的顶部通过螺栓固定连接有收集组件,且容纳腔的正面通过螺栓固定连接有防护板,操作台的右侧壁开设有排气口,通过设置收集槽能够在焊接过程中收集掉落的焊渣,而且通过收集组件的吸力作用,焊接过程产生的有毒烟气被吸走,避免了有毒烟气飘散影响工作人员健康的情况,而且收集组件在收集槽内带动空气流动,从而扫略组件能够受空气推动将掉落的焊渣推进排料口,进而被收集组件收集,降低了工作人员的劳动强度。1. A PCBA wave soldering device, comprising an operation table, a lighting frame and a PCBA, a lighting frame is fixedly connected to one side of the top of the operation table, a PCBA is arranged on one side of the lighting frame, and a collection groove is opened on the top of the operation table, and the collection groove A number of discharge ports are evenly opened on the side wall of the collection tank, and a number of ventilation holes are evenly opened at the bottom of the collection tank. The bottom of the collection tank is evenly rotated and provided with a number of pushing components, each of which is set at one of the discharge ports. On the side, the bottom middle position of the collection tank is fixedly provided with a carrier, the top of the carrier is evenly provided with a number of limit components, the front of the operating table is provided with a receiving cavity, and the top of the receiving cavity is fixedly connected with the collecting component by bolts, and The front side of the accommodating cavity is fixedly connected with a protective plate by bolts, and the right side wall of the operating table is provided with an exhaust port. By setting a collecting groove, the falling welding slag can be collected during the welding process, and the suction of the collecting component can be used for the welding process. The generated toxic fumes are sucked away, avoiding the situation that the toxic fumes will scatter and affect the health of the workers, and the collecting components drive the air flow in the collecting tank, so that the sweeping components can be pushed by the air to push the falling welding slag into the discharge material. The mouth is collected by the collecting component, which reduces the labor intensity of the staff.
2、一种PCBA波峰焊接装置,限位组件包括调节座,调节座内部开设有滑槽,滑槽的内部滑动设置有限位块,限位块与滑槽侧壁之间固定设置有若干弹簧,通过设置限位组件能够对多种规格的PCBA进行位置限定,从而更便于对其焊接操作,提高了其适用范围。2. A PCBA wave soldering device, the limit component includes an adjustment seat, a chute is arranged inside the adjustment seat, a limit block is slidably arranged inside the chute, and a number of springs are fixedly arranged between the limit block and the side wall of the chute, By setting the limit component, the position of PCBA of various specifications can be limited, so that the welding operation of the PCBA is more convenient and its application scope is improved.
附图说明Description of drawings
图1为本实用新型立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present utility model;
图2为本实用新型爆炸立体结构示意图;Fig. 2 is the exploded three-dimensional structure schematic diagram of the utility model;
图3为本实用新型A部分放大立体结构示意图;3 is a schematic diagram of the enlarged three-dimensional structure of part A of the present utility model;
图4为本实用新型结构示意图;Fig. 4 is the structural representation of the utility model;
图5为本实用新型推料组件立体结构示意图;FIG. 5 is a schematic diagram of the three-dimensional structure of the pusher assembly of the present invention;
图6为本实用新型限位组件爆炸立体结构示意图。FIG. 6 is a schematic diagram of the exploded three-dimensional structure of the limiting assembly of the present invention.
图中:1、操作台;2、照明架;3、PCBA;4、收集槽;5、排料口;6、推料组件;601、传动轴;602、第一扇叶;603、扫略板;7、载物台;8、限位组件;801、调节座;802、滑槽;803、限位块;804、弹簧;9、收集组件;901、收集盒;902、排气管;903、电动机;904、第二扇叶;905、过滤板;10、防护板;11、排气口。In the picture: 1. Operation table; 2. Lighting frame; 3. PCBA; 4. Collection tank; 5. Discharge port; Plate; 7. Stage; 8. Limit assembly; 801, Adjustment seat; 802, Chute; 803, Limit block; 804, Spring; 9, Collection assembly; 901, Collection box; 902, Exhaust pipe; 903, electric motor; 904, second fan blade; 905, filter plate; 10, protective plate; 11, exhaust port.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-6,本实用新型提供一种技术方案:一种PCBA波峰焊接装置,包括操作台1、照明架2以及PCBA3,操作台1的顶部一侧固定连接有照明架2,照明架2的一侧设置有PCBA3,操作台1的顶部开设有收集槽4,收集槽4的侧壁均匀开设有若干排料口5,且收集槽4的底部均匀开设有若干通气孔,收集槽4的底部均匀转动设置有若干推料组件6,每个推料组件6均设置在其中一个排料口5一侧,收集槽4的底部中间位置固定设置有载物台7,载物台7的顶部均匀设置有若干限位组件8,操作台1的正面开设有容纳腔,容纳腔的顶部通过螺栓固定连接有收集组件9,且容纳腔的正面通过螺栓固定连接有防护板10,操作台1的右侧壁开设有排气口11,收集组件9包括收集盒901,收集盒901的底部分别固定设置有排气管902与电动机903,电动机903的驱动端贯穿收集盒901并固定连接有第二扇叶904,收集盒901的腔体内部固定设置有过滤板905,过滤板905位于第二扇叶904的上方,全部排料口5均与收集组件9的内部相连通,排气管902的一端与收集盒901内部相连通,且排气管902的另一端与排气口11相连通,推料组件6包括传动轴601,传动轴601的顶端固定连接有第一扇叶602,且传动轴601的底端固定连接有扫略板603,限位组件8包括调节座801,调节座801内部开设有滑槽802,滑槽802的内部滑动设置有限位块803,限位块803与滑槽802侧壁之间固定设置有若干弹簧804,调节座801固定连接在载物台7的顶部,全部限位组件8之间共同设置有PCBA3。Please refer to FIGS. 1-6 , the present utility model provides a technical solution: a PCBA wave soldering device, comprising an operation table 1, a
使用时,首先将待焊接的PCBA从载物台7顶部放下,PCBA侧壁挤压限位块803向滑槽802内部移动,当PCBA与载物台7顶部接触时,多个限位块803共同将其位置限定,然后接着焊接设备对其进行焊接工作,焊接时,启动电动机903驱动第二扇叶904转动,收集盒901内部产生负压,从而在收集槽4底部的通气孔周围同样产生负压,气流通过通气孔被吸入到收集盒901中,并通过排气管902以及排气口11输入至净化设备,气流通过通气孔时带动第一扇叶602转动,由于第一扇叶602通过传动轴601与扫略板603固定,从而扫略板603对落在周围的焊渣扫略推进排料口5中,并通过排料口5掉落至收集盒901中的过滤板905上。When in use, first put down the PCBA to be soldered from the top of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 065200 Hebei Province, Langfang City, Sanhe City, Beiyi Road South Side, Shuichang Road East Side Patentee after: Hebei Wuji Electronic Technology Co.,Ltd. Country or region after: China Address before: Hebei ProvinceLangfang CitySanhe CityYanjiao Development ZoneSouth side of Beiyi RoadEast side of Shuichang Road Patentee before: Sanhe Wuji electronic products Co.,Ltd. Country or region before: China |
