CN217655893U - Photovoltaic module arrangement device and photovoltaic module production system - Google Patents
Photovoltaic module arrangement device and photovoltaic module production system Download PDFInfo
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- CN217655893U CN217655893U CN202221148412.6U CN202221148412U CN217655893U CN 217655893 U CN217655893 U CN 217655893U CN 202221148412 U CN202221148412 U CN 202221148412U CN 217655893 U CN217655893 U CN 217655893U
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Abstract
本实用新型公开了一种光伏组件排布装置及光伏组件生产系统,光伏组件排布装置包括:承载单元,所述承载单元用于承载基板组件,所述基板组件包括下层刚性板与下层柔性层;电池片载入单元,所述电池片载入单元用于将多个电池片移动至所述基板组件的对应位置,所述电池片载入单元能够与所述承载单元承载的所述基板组件相对移动;焊带载入单元,所述焊带载入单元用于将多个焊带移动至所述基板组件的对应位置,所述焊带载入单元能够与所述承载单元承载的所述基板组件相对移动。上述光伏组件排布装置,减少电池片搬运次数,以提高组件生产线良率以及产线的生产连续性。
The utility model discloses a photovoltaic component arranging device and a photovoltaic component production system. The photovoltaic component arranging device comprises: a bearing unit, the bearing unit is used for bearing a substrate assembly, and the substrate assembly includes a lower rigid board and a lower flexible layer a battery slice loading unit, which is used to move a plurality of battery slices to corresponding positions of the substrate assembly, the battery slice loading unit can be connected with the substrate assembly carried by the carrying unit Relative movement; a ribbon loading unit, the ribbon loading unit is used to move a plurality of ribbons to corresponding positions of the substrate assembly, the ribbon loading unit can The base plate assembly moves relatively. The above-mentioned photovoltaic module arrangement device reduces the number of cell handling, so as to improve the yield of the module production line and the production continuity of the production line.
Description
技术领域technical field
本实用新型涉及电池设备技术领域,特别涉及一种光伏组件排布装置及光伏组件生产系统。The utility model relates to the technical field of battery equipment, in particular to a photovoltaic component arrangement device and a photovoltaic component production system.
背景技术Background technique
光伏组件生产过程中,从硅片和玻璃来料到整幅面硅片焊接完成,经历串焊机、排版机以及端焊机等设备工序。在这个过程中,首先是将电池片从料盒取出,通过视觉和机器人补偿搬运进行电池片摆片,再用焊带将电池片以红外焊接的方式进行串联。再经过后面排版机将多串电池串按要求摆放、端焊机将汇流条与电池串焊连,实现整幅面摆放加工,然后再铺设上层部件后流向后道的检测及层压设备。In the production process of photovoltaic modules, from the incoming of silicon wafers and glass to the completion of the welding of the entire width of the silicon wafers, it undergoes equipment processes such as stringer, typesetting machine and end welding machine. In this process, the cells are first taken out from the material box, the cells are placed in parallel through vision and robotic compensation, and then the cells are connected in series by infrared welding with a welding tape. Then, multiple strings of battery strings are placed as required by the back typesetting machine, and the bus bars are welded to the battery strings by the end welding machine to realize the entire layout processing.
目前,光伏组件生产过程中,电池片从进料到端焊至少要经过5次中转搬运,焊接成整串后也经历至少3次中转搬运,由于硅片本身易碎,中转搬运特别是焊接成串后的搬运大大增加了组件的碎片率。At present, in the production process of photovoltaic modules, the cells have to undergo at least 5 transfers from feeding to end welding, and at least 3 transfers after welding into a whole string. Post-string handling greatly increases component fragmentation rates.
因此,如何提高组件生产线良率以及产线的生产连续性,是本技术领域人员亟待解决的问题。Therefore, how to improve the yield of the component production line and the production continuity of the production line is an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种光伏组件排布装置,以提高组件生产线良率以及产线的生产连续性。本实用新型还提供了一种光伏组件生产系统。In view of this, the present invention provides a photovoltaic module arrangement device to improve the yield of the module production line and the production continuity of the production line. The utility model also provides a photovoltaic component production system.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种光伏组件排布装置,包括:A photovoltaic module arrangement device, comprising:
承载单元,所述承载单元用于承载基板组件,所述基板组件包括下层刚性板与下层柔性层;a carrying unit, the carrying unit is used for carrying a substrate assembly, and the substrate assembly includes a lower rigid board and a lower flexible layer;
电池片载入单元,所述电池片载入单元用于将多个电池片移动至所述基板组件的对应位置,所述电池片载入单元能够与所述承载单元承载的所述基板组件相对移动;A battery slice loading unit, the battery slice loading unit is used for moving a plurality of battery slices to corresponding positions of the substrate assembly, and the battery slice loading unit can be opposite to the substrate assembly carried by the carrying unit move;
焊带载入单元,所述焊带载入单元用于将多个焊带移动至所述基板组件的对应位置,所述焊带载入单元能够与所述承载单元承载的所述基板组件相对移动。A ribbon loading unit, the ribbon loading unit is used for moving a plurality of ribbons to corresponding positions of the substrate assembly, and the ribbon loading unit can be opposite to the substrate assembly carried by the carrying unit move.
可选地,上述光伏组件排布装置中,所述承载单元能够带动所述基板组件在单位时间内移动预定距离移动。Optionally, in the above photovoltaic assembly arrangement device, the carrying unit can drive the substrate assembly to move a predetermined distance per unit time.
可选地,上述光伏组件排布装置中,所述承载单元为能够带动所述基板组件以步进方式移动;Optionally, in the above photovoltaic assembly arrangement device, the carrying unit is capable of driving the substrate assembly to move in a stepwise manner;
所述移动承载单元能够移动所述基板组件经过电池片载入工位及焊带载入工位;The moving carrying unit can move the substrate assembly through the cell loading station and the ribbon loading station;
所述电池片载入工位为所述电池片载入单元用于向所述基板组件移动所述电池片的工位,所述焊带载入工位为所述焊带载入单元用于向所述基板组件移动所述焊带的工位。The battery chip loading station is a station used by the battery chip loading unit to move the battery chip to the substrate assembly, and the welding ribbon loading station is used by the welding ribbon loading unit. A station for moving the ribbon toward the substrate assembly.
可选地,上述光伏组件排布装置中,所述预定距离为N倍所述电池片的摆放尺寸,N≥1;Optionally, in the above photovoltaic module arranging device, the predetermined distance is N times the placement size of the battery slices, and N≥1;
所述电池片的摆放尺寸为前一个所述电池片到后一个所述电池片之间的摆放间距。The arrangement size of the battery slices is the arrangement distance between the previous battery slice and the succeeding battery slice.
可选地,上述光伏组件排布装置中,所述承载单元包括第一移动承载单元与第二移动承载单元,所述第一移动承载单元能够带动所述基板组件以预定速度连续移动或以步进方式移动,所述第二移动承载单元能够带动所述基板组件以步进方式移动;Optionally, in the above photovoltaic assembly arrangement device, the carrying unit includes a first moving carrying unit and a second moving carrying unit, and the first moving carrying unit can drive the substrate assembly to move continuously at a predetermined speed or step by step. moving in a stepwise manner, the second moving carrying unit can drive the substrate assembly to move in a stepwise manner;
所述第一移动承载单元能够带动所述基板组件经过焊带载入工位,所述焊带载入工位为所述焊带载入单元用于以所述预定速度向所述基板组件输送所述焊带的工位;The first moving carrying unit can drive the substrate assembly to pass through a welding tape loading station, where the welding tape loading station is used by the welding tape loading unit to convey the substrate assembly to the substrate assembly at the predetermined speed the station of the welding strip;
所述第二移动承载单元能够带动所述基板组件经过电池片载入工位,所述电池片载入工位为所述电池片载入单元用于向所述基板组件输送所述电池片的工位。The second moving carrying unit can drive the substrate assembly to pass through a cell loading station, where the cell loading station is used by the cell loading unit to transport the cell to the substrate assembly. Station.
可选地,上述光伏组件排布装置中,所述承载单元包括:Optionally, in the above photovoltaic module arrangement device, the bearing unit includes:
气浮支撑板,所述气浮支撑板用于支撑所述基板组件,所述电池片载入单元用于向所述气浮支撑板支撑的所述基板组件排布所述电池片,所述焊带载入单元用于向所述气浮支撑板支撑的所述基板组件排布所述焊带;an air-floating support plate, the air-floating support plate is used for supporting the substrate assembly, the battery sheet loading unit is used for arranging the battery chips to the substrate assembly supported by the air-floating support plate, the a ribbon loading unit for arranging the ribbon to the substrate assembly supported by the air-floating support plate;
输送机构,所述输送机构用于将所述气浮支撑板上的所述基板组件在单位时间内移动预定距离。a conveying mechanism, which is used for moving the substrate assembly on the air-floating support plate a predetermined distance per unit time.
可选地,上述光伏组件排布装置中,所述输送机构包括:Optionally, in the above photovoltaic module arrangement device, the conveying mechanism includes:
直线移动机构,所述直线移动机构的数量为两个且对称设置于所述气浮支撑板的两侧;A linear moving mechanism, the number of the linear moving mechanism is two and is symmetrically arranged on both sides of the air-floating support plate;
夹爪机构,所述夹爪机构包括两个夹爪,两个所述直线移动机构与两个所述夹爪对称设置且驱动所述夹爪移动,通过两个所述夹爪的夹持能够使得对应的所述基板组件在单位时间内移动预定距离。A clamping jaw mechanism, the clamping jaw mechanism includes two clamping jaws, the two linear moving mechanisms are symmetrically arranged with the two clamping jaws and drive the clamping jaws to move, and can be clamped by the two clamping jaws. The corresponding substrate assembly is moved a predetermined distance per unit time.
可选地,上述光伏组件排布装置中,所述夹爪机构的数量为多个且沿所述气浮支撑板的延伸方向排布;Optionally, in the above photovoltaic module arrangement device, the number of the clamping jaw mechanisms is multiple and arranged along the extending direction of the air-floating support plate;
相邻两个所述夹爪机构中,靠近所述输送机构的输入端的所述夹爪机构夹持的所述基板组件的第一区域在被夹持状态下完成所述电池片及所述焊带的排布,靠近所述输送机构的输出端的所述夹爪机构夹持的所述基板组件的第二区域在被夹持状态下完成所述电池片及所述焊带的排布,所述第一区域与所述第二区域相互独立。Among the two adjacent jaw mechanisms, the first region of the substrate assembly clamped by the jaw mechanism close to the input end of the conveying mechanism completes the battery sheet and the welding process in a clamped state. The arrangement of the belt, the second area of the substrate assembly clamped by the clamping jaw mechanism close to the output end of the conveying mechanism completes the arrangement of the battery sheet and the welding belt in the clamped state, so The first area and the second area are independent of each other.
可选地,上述光伏组件排布装置中,还包括:Optionally, the device for arranging photovoltaic modules further includes:
输入传输机构,所述输入传输机构能够将所述基板组件输送至所述承载单元;an input transfer mechanism capable of delivering the substrate assembly to the carrier unit;
输出传输机构,所述输出传输机构能够将所述基板组件由所述承载单元输出。An output transfer mechanism capable of outputting the substrate assembly from the carrying unit.
可选地,上述光伏组件排布装置中,所述输入传输机构能够相对于所述承载单元升降运动,使得所述输入传输机构能够高于或低于所述承载单元;Optionally, in the above photovoltaic module arrangement device, the input transmission mechanism can move up and down relative to the bearing unit, so that the input transmission mechanism can be higher or lower than the bearing unit;
和/或,所述输出传输机构能够相对于所述承载单元升降运动,使得所述输出传输机构能够高于或低于所述承载单元。And/or, the output transmission mechanism can move up and down relative to the carrying unit, so that the output transmission mechanism can be higher or lower than the carrying unit.
可选地,上述光伏组件排布装置中,所述电池片载入单元包括:Optionally, in the above photovoltaic module arrangement device, the cell loading unit includes:
电池片上料单元,所述电池片上料单元用于输送所述电池片;电池片搬运单元,所述电池片搬运单元与所述电池片上料单元的输出端连接且用于将所述电池片上料单元输送的所述电池片搬运至所述基板组件的对应位置。A battery chip feeding unit, which is used for conveying the battery chips; a battery chip handling unit, which is connected to the output end of the battery chip feeding unit and used for feeding the battery chips The cell sheets transported by the unit are transported to corresponding positions of the substrate assembly.
可选地,上述光伏组件排布装置中,所述电池片搬运单元包括用于将多个电池片搬运至所述基板组件对应位置的电池片搬运机构,所述电池片搬运机构包括电池片搬运驱动装置以及与所述电池片搬运驱动装置连接的多个吸盘组件,多个吸盘组件成排间隔设置;Optionally, in the above photovoltaic module arranging device, the cell transport unit includes a cell transport mechanism for transporting a plurality of cell sheets to corresponding positions of the substrate assembly, and the cell transport mechanism includes a cell transport mechanism. a driving device and a plurality of suction cup assemblies connected to the battery sheet conveying driving device, and the plurality of suction cup assemblies are arranged in a row and spaced apart;
所述承载单元带动所述基板组件沿第一方向经过所述电池片载入工位,所述电池片搬运驱动装置驱动多个所述吸盘组件从所述电池片载入工位移动至所述基板组件上方时沿与所述第一方向垂直的方向排布;The carrying unit drives the substrate assembly to pass through the cell loading station along a first direction, and the cell transport driving device drives a plurality of the suction cup assemblies to move from the cell loading station to the cell loading station Arranged in a direction perpendicular to the first direction when the substrate assembly is above;
所述电池片载入工位为所述电池片载入单元用于向所述基板组件移动所述电池片的工位。The battery sheet loading station is a station used by the battery sheet loading unit to move the battery sheet to the substrate assembly.
可选地,上述光伏组件排布装置中,所述电池片载入单元还包括位置调整装置,用于对多个从所述电池片上料单元输送过来的多个电池片进行定位;Optionally, in the above-mentioned photovoltaic module arranging device, the cell loading unit further includes a position adjusting device for positioning a plurality of cells conveyed from the cell loading unit;
所述电池片搬运机构能够将所述电池片在所述位置调整装置与所述基板组件对应位置之间搬运。The battery sheet transport mechanism can transport the battery sheet between the position adjustment device and the corresponding position of the substrate assembly.
可选地,上述光伏组件排布装置中,所述电池片搬运单元还包括:Optionally, in the above photovoltaic module arrangement device, the cell transport unit further includes:
电池片承载台,所述电池片承载台架设于所述承载单元上方,用于一次性承载多个从所述电池片上料单元输送过来的多个电池片,多个所述电池片在所述电池片承载台上成排间隔设置;A battery sheet carrying table, the battery sheet carrying table is erected above the carrying unit, and used to carry a plurality of battery sheets transported from the battery chip loading unit at one time, and a plurality of the battery sheets are placed in the The cells are arranged in rows and spaced on the carrier platform;
所述电池片搬运机构能够将所述电池片承载台上的所述电池片搬运至所述位置调整装置上再搬运至所述基板组件的对应位置。The battery sheet transport mechanism can transport the battery sheets on the battery sheet carrying platform to the position adjustment device and then transport them to the corresponding positions of the substrate assembly.
可选地,上述光伏组件排布装置中,多个所述吸盘组件至少分为两组;每组吸盘组件中的全部所述吸盘组件沿直线方向排成一排,相邻两个所述吸盘组件间隔设置Optionally, in the above photovoltaic assembly arrangement device, the plurality of suction cup assemblies are divided into at least two groups; all the suction cup assemblies in each group of suction cup assemblies are arranged in a row along a linear direction, and two adjacent suction cups are arranged in a row. Component Interval Settings
所述电池片搬运驱动装置还用于驱动其中一组所述吸盘组件组往返于所述电池片承载台与所述位置调整装置之间,同步驱动另一组所述吸盘组件组往返于所述位置调整装置与所述基板组件之间。The battery slice conveying and driving device is also used to drive one of the suction cup assembly groups to travel back and forth between the battery chip carrying platform and the position adjustment device, and to synchronously drive the other group of the suction cup assembly groups to travel back and forth between the battery chip carrying platform and the position adjustment device. between the position adjustment device and the base plate assembly.
可选地,上述光伏组件排布装置中,所述焊带载入单元包括:Optionally, in the above photovoltaic module arrangement device, the ribbon loading unit includes:
焊带输料机构;Welding belt feeding mechanism;
用于将焊带裁切成多段的的焊带裁切机构,所述焊带裁切机构的输入端与所述焊带输料机构的输出端连接;a welding ribbon cutting mechanism for cutting the welding ribbon into multiple sections, the input end of the welding ribbon cutting mechanism is connected with the output end of the welding ribbon feeding mechanism;
用于将裁切后的多段焊带移动至所述基板组件的对应位置的焊带转移机构。A ribbon transfer mechanism for moving the cut multi-segment ribbons to the corresponding positions of the substrate assembly.
可选地,上述光伏组件排布装置中,所述焊带转移机构包括焊带转移驱动装置以及与所述焊带转移驱动装置连接的多个吸盘组件,多个吸盘组件成排间隔设置;Optionally, in the above photovoltaic assembly arrangement device, the ribbon transfer mechanism includes a ribbon transfer drive device and a plurality of suction cup assemblies connected to the ribbon transfer drive device, and the plurality of suction cup assemblies are arranged in a row at intervals;
所述承载单元带动所述基板组件沿第一方向经过所述焊带载入工位,所述焊带转移驱动装置驱动多个所述吸盘组件从所述焊带载入工位移动至所述基板组件上方时沿与所述第一方向垂直的方向排布;The carrying unit drives the substrate assembly to pass through the ribbon loading station along a first direction, and the ribbon transfer driving device drives a plurality of the suction cup assemblies to move from the ribbon loading station to the ribbon loading station Arranged in a direction perpendicular to the first direction when the substrate assembly is above;
所述焊带载入工位为所述焊带载入单元用于向所述基板组件移动所述焊带的工位。The ribbon loading station is a station used by the ribbon loading unit to move the ribbon to the substrate assembly.
可选地,上述光伏组件排布装置中,所述焊带输料机构包括多个成排间隔设置的焊带上料卷,所述焊带上料卷设置于所述承载单元上方;Optionally, in the above photovoltaic module arranging device, the welding tape feeding mechanism includes a plurality of welding tape feeding rolls arranged at intervals in a row, and the welding tape feeding rolls are arranged above the carrying unit;
所述承载单元带动所述基板组件沿第一方向经过所述焊带上料卷,多个所述焊带上料卷沿与所述第一方向垂直的方向排布。The carrying unit drives the substrate assembly to pass through the ribbon loading roll along a first direction, and a plurality of the ribbon loading rolls are arranged in a direction perpendicular to the first direction.
可选地,上述光伏组件排布装置中,还包括焊带点胶单元,所述焊带点胶单元用于将焊带粘贴于所述电池片上。Optionally, the above photovoltaic module arrangement device further includes a welding tape dispensing unit, and the welding tape dispensing unit is used for sticking the welding tape on the battery sheet.
可选地,上述光伏组件排布装置中,所述焊带点胶单元设置于所述电池片载入单元的输入端,通过所述焊带点胶单元对所述电池片进行点胶操作后进入所述电池片载入单元。Optionally, in the above photovoltaic module arranging device, the welding tape dispensing unit is arranged at the input end of the cell loading unit, and after the welding tape dispensing unit performs the dispensing operation on the battery sheet. Enter the cell loading unit.
可选地,上述光伏组件排布装置中,所述焊带点胶单元包括丝网印刷部件。Optionally, in the above device for arranging photovoltaic modules, the solder tape dispensing unit includes a screen printing component.
可选地,上述光伏组件排布装置中,所述焊带点胶单元设置于所述电池片载入单元与所述焊带载入单元之间,通过所述焊带点胶单元对移动至所述基板组件的对应位置的所述电池片进行点胶操作。Optionally, in the above photovoltaic module arranging device, the welding tape dispensing unit is arranged between the cell loading unit and the welding tape loading unit, and is moved to the position by the welding tape dispensing unit pair. The battery sheet at the corresponding position of the substrate assembly is subjected to a glue dispensing operation.
可选地,上述光伏组件排布装置中,所述焊带点胶单元包括点胶阀及与所述点胶阀连接且驱动所述点胶阀移动的点胶驱动机构。Optionally, in the above photovoltaic module arrangement device, the welding tape dispensing unit includes a dispensing valve and a dispensing driving mechanism that is connected to the dispensing valve and drives the dispensing valve to move.
本实用新型还提供了一种光伏组件生产系统,包括焊接机,还包括如上所述的光伏组件排布装置;The utility model also provides a photovoltaic component production system, including a welding machine and the photovoltaic component arrangement device as described above;
所述焊接机位于所述光伏组件排布装置的输出端,经过所述光伏组件排布装置排布的组件结构经过所述焊接机进行焊接操作。The welding machine is located at the output end of the photovoltaic component arranging device, and the component structures arranged through the photovoltaic component arranging device are welded by the welding machine.
可选地,上述光伏组件生产系统中,所述焊接机包括:Optionally, in the above photovoltaic module production system, the welding machine includes:
竖向间隔设置的压板组件和承载板组件,其中,所述承载板组件设置在所述压板组件的下方;A pressure plate assembly and a bearing plate assembly arranged at a vertical interval, wherein the bearing plate assembly is arranged below the pressure plate assembly;
对应所述压板组件和所述承载板组件设置的驱动模组,用于使得所述压板组件与所述承载板组件能够在所述驱动模组的带动下彼此靠近或者相互远离;a driving module set corresponding to the pressing plate assembly and the bearing plate assembly, for enabling the pressing plate assembly and the bearing plate assembly to approach or move away from each other under the driving of the driving module;
设置在所述压板组件上方,或者所述承载板组件下方的多个激光扫描头;a plurality of laser scanning heads arranged above the platen assembly or below the carrier plate assembly;
与多个激光扫描头连接的平移模组,用于驱动所述激光扫描头运动从而完成待焊接物料整个幅面上的激光焊接作业。A translation module connected with a plurality of laser scanning heads is used to drive the laser scanning heads to move so as to complete the laser welding operation on the entire width of the material to be welded.
可选地,上述光伏组件生产系统中,还包括:Optionally, the above photovoltaic module production system further includes:
位于所述光伏组件排布装置的输入端且用于输送下层柔性材料的下层柔性材料上料单元;a lower layer flexible material feeding unit located at the input end of the photovoltaic module arrangement device and used for conveying the lower layer flexible material;
位于所述下层柔性材料上料单元的输入端且用于输送下层刚性材料的下层刚性材料上料单元;a lower layer rigid material feeding unit located at the input end of the lower layer flexible material feeding unit and used for conveying the lower layer rigid material;
位于所述焊接机的输出端且用于对焊接后的光伏组件输送上层柔性材料的上层柔性材料上料单元;an upper-layer flexible material feeding unit located at the output end of the welding machine and used for conveying the upper-layer flexible material to the photovoltaic modules after welding;
位于上层柔性材料上料单元的输出端且用于对焊接后的光伏组件输送上层刚性材料的上层刚性材料上料单元;an upper-layer rigid material feeding unit located at the output end of the upper-layer flexible material feeding unit and used for conveying the upper-layer rigid material to the photovoltaic modules after welding;
用于对光伏总组件进行层压的层压机,所述光伏总组件为排布所述上层柔性材料及所述上层刚性材料后的组件。A laminator for laminating a photovoltaic total assembly, the photovoltaic total assembly is an assembly after arranging the upper layer flexible material and the upper layer rigid material.
可选地,上述光伏组件生产系统中,还包括:Optionally, the above photovoltaic module production system further includes:
位于所述光伏组件排布装置与所述焊接机之间的排布检测缓存设备;an arrangement detection cache device located between the photovoltaic module arrangement device and the welding machine;
和/或,位于所述焊接机之后的检测设备。And/or, inspection equipment located behind the welding machine.
可选地,上述光伏组件生产系统中,还包括放汇流带设备;Optionally, the above-mentioned photovoltaic module production system further includes equipment for releasing busbars;
所述放汇流带设备位于所述下层柔性层上料单元与所述光伏组件排布装置之间;或,所述放汇流带设备与所述光伏组件排布装置位于同一工位。The bus belt releasing device is located between the lower flexible layer loading unit and the photovoltaic module arranging device; or, the bus belt releasing device and the photovoltaic module arranging device are located at the same station.
从上述的技术方案可以看出,本实用新型提供的光伏组件排布装置,通过将下层刚性板与下层柔性层组合成基板组件,由于电池片载入单元及焊带载入单元能够与承载单元承载的基板组件相对移动,因此,电池片载入单元输出的多个电池片及焊带载入单元输出的多个焊带能够在与基板组件的相对移动过程中完成光伏组件的排布,有效地利用了空间和时间。在此过程中,电池片与焊带直接排布于基板组件上,以便排布完成的焊带与电池片直接在基板组件上进行焊接以及后续操作(如层压操作),在此过程中,无需对电池片进行再次搬运,有效避免了电池片本身碎裂的几率,降低了碎片率,提高组件生产线良率。并且,由于电池片载入单元及焊带载入单元能够与承载单元承载的基板组件相对移动,因此,可以实现连续排布电池片及焊带的操作,实现产线的生产连续性。It can be seen from the above technical solutions that the photovoltaic assembly arrangement device provided by the present invention combines the lower rigid board and the lower flexible layer into a substrate assembly, because the cell loading unit and the ribbon loading unit can be connected with the bearing unit. The supported substrate components move relatively. Therefore, the multiple cells output by the cell loading unit and the multiple welding ribbons output by the ribbon loading unit can complete the arrangement of the photovoltaic modules during the relative movement with the substrate components, effectively make use of space and time. In this process, the battery chips and the solder ribbons are directly arranged on the substrate assembly, so that the arranged solder ribbons and the battery chips are directly welded on the substrate assembly and subsequent operations (such as lamination operations) are performed. During this process, There is no need to transport the cells again, which effectively avoids the probability of the cell itself breaking, reduces the fragmentation rate, and improves the yield of the module production line. In addition, since the cell loading unit and the welding tape loading unit can move relative to the substrate assembly carried by the carrying unit, the operation of continuously arranging the cells and the welding tape can be realized, and the production continuity of the production line can be realized.
本实用新型提供的具有上述光伏组件排布装置的光伏组件生产系统,也具有与上述光伏组件排布装置同样地技术效果,在此不再详细说明。The photovoltaic module production system provided by the present invention with the above-mentioned photovoltaic module arrangement device also has the same technical effect as the above-mentioned photovoltaic module arrangement device, which will not be described in detail here.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型实施例提供的光伏组件排布装置的结构示意图;1 is a schematic structural diagram of a photovoltaic module arrangement device provided by an embodiment of the present invention;
图2为本实用新型实施例提供的电池片载入单元的结构示意图;2 is a schematic structural diagram of a cell loading unit provided by an embodiment of the present invention;
图3为本实用新型实施例提供的电池片搬运单元的结构示意图;3 is a schematic structural diagram of a cell transport unit provided by an embodiment of the present invention;
图4为本实用新型实施例提供的其中一种焊带点胶单元的结构示意图;4 is a schematic structural diagram of one of the welding tape dispensing units provided by an embodiment of the present invention;
图5为本实用新型实施例提供的焊带载入单元的结构示意图;5 is a schematic structural diagram of a ribbon loading unit provided by an embodiment of the present invention;
图6为本实用新型实施例提供的焊带裁切单元的结构示意图;6 is a schematic structural diagram of a ribbon cutting unit provided by an embodiment of the present invention;
图7为本实用新型实施例提供的另一种光伏组件排布装置的主视结构示意图;FIG. 7 is a schematic front view structure diagram of another photovoltaic module arrangement device provided by an embodiment of the present invention;
图8为本实用新型实施例提供的另一种电池片载入单元的结构示意图;8 is a schematic structural diagram of another cell loading unit provided by an embodiment of the present invention;
图9为本实用新型实施例提供的第三种光伏组件排布装置的主视结构示意图。FIG. 9 is a schematic front view of the structure of a third photovoltaic module arrangement device according to an embodiment of the present invention.
具体实施方式Detailed ways
本实用新型公开了一种光伏组件排布装置,以提高组件生产线良率以及产线的生产连续性。本实用新型还提供了一种光伏组件生产系统。The utility model discloses a photovoltaic assembly arrangement device, which can improve the yield rate of the assembly production line and the production continuity of the production line. The utility model also provides a photovoltaic component production system.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-图9所示,本实用新型实施例提供了一种光伏组件排布装置,包括承载单元、电池片载入单元及焊带载入单元。承载单元用于承载基板组件,基板组件包括下层刚性板与下层柔性层;电池片载入单元用于将多个电池片移动至基板组件的对应位置,电池片载入单元能够与承载单元承载的基板组件相对移动;焊带载入单元用于将多个焊带移动至基板组件的对应位置,焊带载入单元能够与承载单元承载的基板组件相对移动。As shown in FIG. 1 to FIG. 9 , an embodiment of the present invention provides a photovoltaic module arrangement device, which includes a bearing unit, a cell loading unit and a ribbon loading unit. The carrying unit is used to carry the substrate assembly, and the substrate assembly includes a lower rigid board and a lower flexible layer; the battery slice loading unit is used to move a plurality of battery slices to the corresponding positions of the substrate assembly, and the battery slice loading unit can be carried by the carrying unit. The substrate assembly moves relatively; the ribbon loading unit is used to move a plurality of welding ribbons to corresponding positions of the substrate assembly, and the ribbon loading unit can move relatively with the substrate assembly carried by the carrying unit.
本实用新型实施例提供的光伏组件排布装置,通过将下层刚性板与下层柔性层组合成基板组件,由于电池片载入单元及焊带载入单元能够与承载单元承载的基板组件相对移动,因此,电池片载入单元输出的多个电池片及焊带载入单元输出的多个焊带能够在与基板组件的相对移动过程中完成光伏组件的排布,有效地利用了空间和时间。在此过程中,电池片与焊带直接排布于基板组件上,以便排布完成的焊带与电池片直接在基板组件上进行焊接以及后续操作(如层压操作),在此过程中,无需对电池片进行再次搬运,有效避免了电池片本身碎裂的几率,降低了碎片率,提高组件生产线良率。并且,由于电池片载入单元及焊带载入单元能够与承载单元承载的基板组件相对移动,因此,可以实现连续排布电池片及焊带的操作,实现产线的生产连续性。In the photovoltaic assembly arrangement device provided by the embodiment of the present invention, by combining the lower rigid board and the lower flexible layer into a substrate assembly, since the cell loading unit and the ribbon loading unit can move relative to the substrate assembly carried by the carrying unit, Therefore, the multiple cells output by the cell loading unit and the multiple welding ribbons output by the ribbon loading unit can complete the arrangement of the photovoltaic modules during the relative movement with the substrate module, effectively utilizing space and time. In this process, the battery chips and the solder ribbons are directly arranged on the substrate assembly, so that the arranged solder ribbons and the battery chips are directly welded on the substrate assembly and subsequent operations (such as lamination operations) are performed. During this process, There is no need to transport the cells again, which effectively avoids the probability of the cell itself breaking, reduces the fragmentation rate, and improves the yield of the module production line. In addition, since the cell loading unit and the welding tape loading unit can move relative to the substrate assembly carried by the carrying unit, the operation of continuously arranging the cells and the welding tape can be realized, and the production continuity of the production line can be realized.
本实施例中,下层刚性板可以为玻璃基板,下层柔性层可以为EVA (ethylene-vinyl acetate copolymer,乙烯-醋酸乙烯共聚物)或POE(polyolefin elastomer,乙烯-辛烯共聚物)等太阳能电池片领域常用的层压部件。In this embodiment, the lower rigid plate may be a glass substrate, and the lower flexible layer may be a solar cell sheet such as EVA (ethylene-vinyl acetate copolymer, ethylene-vinyl acetate copolymer) or POE (polyolefin elastomer, ethylene-octene copolymer). Laminate parts commonly used in the field.
为了在实现承载单元承载的基板组件与电池片载入单元及焊带载入单元均相对移动的基础上,简化光伏组件排布装置的布局,优选地,承载单元能够带动基板组件移动。即,承载单元、电池片载入单元及焊带载入单元的主体结构能够相对固定,减少了能耗。In order to simplify the layout of the photovoltaic module arranging device on the basis of realizing the relative movement of the substrate assembly carried by the bearing unit, the cell loading unit and the ribbon loading unit, preferably, the bearing unit can drive the substrate assembly to move. That is, the main structures of the carrying unit, the cell loading unit and the ribbon loading unit can be relatively fixed, reducing energy consumption.
当然,也可以使得承载单元仅作为承托基板组件的支撑平台,电池片载入单元及焊带载入单元能够相对于承载单元移动。如,沿承载单元的延伸方向设置滑轨,使得电池片载入单元及焊带载入单元滑动设置有滑轨上;或者,在电池片载入单元及焊带载入单元的底部设置滑轮,使得电池片载入单元及焊带载入单元能够沿承载单元的延伸方向滑动,从而实现电池片载入单元能够与承载单元承载的基板组件相对移动及焊带载入单元能够与承载单元承载的基板组件相对移。Of course, the carrying unit can also be used only as a support platform for supporting the substrate assembly, and the cell loading unit and the ribbon loading unit can move relative to the carrying unit. For example, slide rails are arranged along the extending direction of the carrying unit, so that the cell loading unit and the ribbon loading unit are slidably arranged on the sliding rails; The cell loading unit and the ribbon loading unit can slide along the extending direction of the bearing unit, so that the battery loading unit can move relative to the substrate assembly carried by the bearing unit and the ribbon loading unit can be connected with the bearing unit. The base plate assembly moves relatively.
承载单元能够带动基板组件在单位时间内移动预定距离,即,承载单元为能够带动所述基板组件在单位时间内移动预定距离的移动承载单元。承载单元为能够步进方式移动(带动基板组件在间隔一定时间后移动单位距离) 或者连续移动(在单位时间内持续移动预定距离)的移动承载单元。The carrying unit can drive the substrate assembly to move a predetermined distance per unit time, that is, the carrying unit is a mobile carrying unit that can drive the substrate assembly to move a predetermined distance per unit time. The carrier unit is a mobile carrier unit that can move in a stepwise manner (drive the substrate assembly to move a unit distance after a certain time interval) or continuously move (continuously move a predetermined distance within a unit time).
承载单元沿第一方向移动基板组件经过电池片载入工位及焊带载入工位,电池片载入工位为电池片载入单元向基板组件移动电池片的工位,焊带载入工位为焊带载入单元向基板组件移动焊带的工位,电池片载入工位和焊带载入工位可以使成排移动至基板组件上的多个电池片及多个焊带沿和第一方向垂直的第二方向设置。可以理解的是,电池片载入单元在单位时间内通过电池片载入工位向基板组件输送的电池片满足基板组件上预定距离电池片的排布要求即可。同样地,焊带载入单元在单位时间内通过焊带载入工位向基板组件输送的焊带满足基板组件上预定距离焊带的排布要求即可。其中,预定距离为N倍电池片的摆放尺寸,N≥1;电池片的摆放尺寸为前一个电池片到后一个电池片之间的摆放间距。本实施例中,N的具体取值可以依据实际地电池片载入单元的输入电池片数量及预定距离而定,在此不做具体限制。当然,也可以以其他预定距离而定,在此不做具体限制且均在保护范围之内。The carrier unit moves the substrate assembly along the first direction through the cell loading station and the welding tape loading station. The station is the station where the ribbon loading unit moves the ribbon to the substrate assembly. The cell loading station and the ribbon loading station can move multiple cells and multiple ribbons on the substrate assembly in rows. arranged along a second direction perpendicular to the first direction. It can be understood that the battery chips transported by the battery chip loading unit to the substrate assembly through the battery chip loading station within a unit time only need to meet the requirements for the arrangement of the battery chips at a predetermined distance on the substrate assembly. Likewise, the welding tape conveyed by the welding tape loading unit to the substrate assembly through the welding tape loading station within a unit time only needs to meet the requirements for the arrangement of the welding tapes at a predetermined distance on the base plate assembly. Wherein, the predetermined distance is N times the placement size of the cell, N≥1; the placement size of the cell is the placement distance between the previous cell and the next cell. In this embodiment, the specific value of N may be determined according to the actual number of input cells of the cell loading unit and the predetermined distance, which is not specifically limited herein. Of course, other predetermined distances may also be used, which are not specifically limited here and are all within the scope of protection.
以预定距离为1倍电池片的摆放尺寸为例,对一种光伏组件排布装置进行描述:承载单元带动基板组件沿第一方向移动;移动承载单元带动基板组件移动1倍电池片的摆放尺寸,在电池片载料工位,电池片载入单元将多个间隔设置的电池片以沿第二方向排布的形式载入基板组件,在焊带载入工位,焊带载入单元将多个间隔设置的焊带以沿第二方向排布的形式载入基板组件。承载单元继续带动基板组件沿第一方向移动1倍电池片的摆放尺寸,电池片载入单元和焊带载入单元分别在对应的电池片载入工位和焊带载入工位载入另一排电池片和焊带。承载单元继续带动基板组件沿第一方向移动,直至其全部经过电池片载入工位和焊带载入工位时,电池片和焊带均成阵列的排布在了基板组件上。通过这种基板组件移动方向与电池片或焊带载入基板组件上时排布方向垂直的方式,使得多个电池片及多个焊带能够在与基板组件的相对移动过程中完成光伏组件的排布,有效地利用了空间和时间,提高工作效率。Taking the placement size of the cell at a predetermined distance as an example, a photovoltaic module arrangement device is described: the carrying unit drives the substrate assembly to move in the first direction; moving the carrying unit drives the substrate assembly to move the pendulum of the cell by one time At the cell loading station, the cell loading unit loads a plurality of spaced cells into the substrate assembly in the form of arrangement along the second direction, and at the welding tape loading station, the welding tape loads The unit loads the plurality of spaced-apart solder ribbons into the substrate assembly in a form arranged along the second direction. The carrier unit continues to drive the substrate assembly to move 1 times the placement size of the battery slices in the first direction, and the battery slice loading unit and the ribbon loading unit are loaded at the corresponding battery slice loading station and ribbon loading station respectively. Another row of cells and ribbons. The carrying unit continues to drive the substrate assembly to move in the first direction until all of the battery chips and the ribbon loading station pass through the cell loading station and the welding ribbon loading station, and the battery chips and the welding ribbon are arranged in an array on the substrate assembly. In this way, the moving direction of the substrate assembly is perpendicular to the arrangement direction of the cells or the ribbons when they are loaded onto the substrate assembly, so that the multiple cells and the multiple welding ribbons can complete the photovoltaic module during the relative movement with the substrate assembly. Arrangement effectively utilizes space and time and improves work efficiency.
承载单元的移动方式,可以为连续式或者步进式,优选地,承载单元为步进式移动承载单元。步进式移动可以获得更良好的排布精度。The moving manner of the carrying unit may be continuous or stepwise, preferably, the carrying unit is a stepwise moving carrying unit. Step-by-step movement can achieve better arrangement accuracy.
承载单元可以为输送带、输送辊或者气浮支撑板及输送机构。上述承载单元的动力输送装置可以为齿轮齿条、直线电机。The bearing unit can be a conveyor belt, a conveyor roller or an air-floating support plate and a conveyor mechanism. The power transmission device of the above-mentioned bearing unit may be a rack and pinion or a linear motor.
具体地,承载单元能够带动基板组件步进移动,每步进移动预设距离,向基板组件移动一排电池片,向基板组件移动一排焊带。或承载单元能够带动基板组件连续移动,每移动一个预设距离,以和基板组件移动速度相同的速度向基板组件移动一排电池片,向基板组件移动一排焊带。Specifically, the carrying unit can drive the substrate assembly to move step by step, and each step moves a preset distance, moves a row of battery chips to the substrate assembly, and moves a row of welding ribbons to the substrate assembly. Or the carrying unit can drive the substrate assembly to move continuously, and each time a preset distance moves, a row of battery chips and a row of welding ribbons are moved to the substrate assembly at the same speed as the substrate assembly moving speed.
对应第一方向,电池片载入单元可以设置在焊带载入单元之前,这样在基板组件上排布时,电池片排布在基板组件上,焊带排布在电池片上。焊带载入单元也可以设置在电池片载入单元之前,这样在基板组件上排布时,焊带排布在基板组件上,电池片排布在焊带上。电池片和焊带的相对位置,本领域技术人员可以根据需要设置,如相邻片之间排布一个焊带,或者相邻焊带之间排布一个电池片。对应电池片载入单元和焊带载入单元,承载移动单元可以为一个,也可以为两个。例如,承载移动单元为一个,电池片载入单元和焊带载入单元均对应其设置,基板组件经由承载单元先后经过电池片载入工位和焊带载入工位时,完成电池片和焊带均成阵列的排布。Corresponding to the first direction, the battery chip loading unit may be disposed before the ribbon loading unit, so that when arranging on the substrate assembly, the battery chips are arranged on the substrate assembly, and the welding ribbon is arranged on the battery chips. The ribbon loading unit may also be arranged before the battery chip loading unit, so that when arranging on the substrate assembly, the ribbons are arranged on the substrate assembly, and the battery chips are arranged on the ribbon. The relative positions of the battery sheet and the welding strip can be set by those skilled in the art as required, for example, a welding strip is arranged between adjacent sheets, or a battery sheet is arranged between adjacent welding strips. Corresponding to the cell loading unit and the ribbon loading unit, there may be one or two carrying moving units. For example, there is one carrying moving unit, and both the cell loading unit and the ribbon loading unit are set accordingly. The ribbons are arranged in an array.
再例如,承载单元也可以为两个,分别对应设置电池片载入单元和焊带载入单元,基板组件分别经由两个承载单元先后经过电池片载入工位和焊带载入工位时,完成电池片和焊带的阵列排布。两个承载单元可以都以步进方式移动,也可以都以预定速度连续移动,也可以一个以步进方式移动,另一个以预定速度移动。对应第一方向,电池片载入单元可以设置在焊带载入单元之前,或者焊带载入单元也可以设置在电池片载入单元之前。For another example, there may also be two carrying units, and the cell loading unit and the ribbon loading unit are respectively provided, and the substrate assembly passes through the cell loading station and the ribbon loading station successively through the two bearing units. , to complete the array arrangement of cells and ribbons. Both carrying units may move in a stepwise manner, or both may move continuously at a predetermined speed, or one may move in a stepwise manner and the other move at a predetermined speed. Corresponding to the first direction, the battery slice loading unit may be arranged before the ribbon loading unit, or the ribbon loading unit may also be arranged before the battery slice loading unit.
作为其中一种实施例,承载单元为能够带动基板组件以步进方式移动;移动承载单元能够移动基板组件经过电池片载入工位及焊带载入工位;电池片载入工位为电池片载入单元用于向基板组件移动所述电池片的工位,焊带载入工位为焊带载入单元用于向基板组件移动所述焊带的工位。具体地,承载单元能够带动基板组件步进移动,每步进移动依次,向基板组件移动一排电池片,向基板组件移动一排焊带。As one of the embodiments, the carrying unit can drive the substrate assembly to move in a step-by-step manner; the moving carrying unit can move the substrate assembly through the cell loading station and the ribbon loading station; the battery chip loading station is the battery The chip loading unit is used to move the battery chips to the substrate assembly, and the ribbon loading station is a station used by the ribbon loading unit to move the welding ribbon to the substrate assembly. Specifically, the carrying unit can drive the substrate assembly to move step by step, and each step moves, in turn, moves a row of battery chips toward the substrate assembly, and moves a row of welding ribbons toward the substrate assembly.
作为另外一种实施例,承载单元包括第一移动承载单元与第二移动承载单元,第一移动承载单元能够带动基板组件以预定速度连续移动或以步进方式移动,第二移动承载单元能够带动基板组件以步进方式移动;As another embodiment, the carrying unit includes a first moving carrying unit and a second moving carrying unit, the first moving carrying unit can drive the substrate assembly to move continuously at a predetermined speed or move in a stepwise manner, and the second moving carrying unit can drive The substrate assembly moves in a stepwise manner;
第一移动承载单元能够带动基板组件经过焊带载入工位,焊带载入工位为焊带载入单元用于以预定速度向基板组件输送焊带的工位;The first moving bearing unit can drive the substrate assembly to pass through the welding tape loading station, and the welding tape loading station is a station used by the welding tape loading unit to convey the welding tape to the substrate assembly at a predetermined speed;
第二移动承载单元能够带动基板组件经过电池片载入工位,电池片载入工位为电池片载入单元用于向基板组件输送电池片的工位。The second moving bearing unit can drive the substrate assembly to pass through the cell loading station, which is a station used by the cell loading unit to transport the battery chips to the substrate assembly.
其中,所述第一移动承载单元可以为气浮支撑板、直线移动机构及夹爪机构,第二移动承载单元可以为直线电机或齿轮齿条等结构,这种更适用于连续移动,如果是步进方式,同样可以为气浮支撑板、直线移动机构及夹爪机构。当然,任何其它可以实现所需目的承载单元结构均可。Wherein, the first moving bearing unit may be an air-floating support plate, a linear moving mechanism and a gripper mechanism, and the second moving bearing unit may be a linear motor or a rack and pinion structure, which is more suitable for continuous movement. The stepping method can also be an air-floating support plate, a linear moving mechanism and a clamping jaw mechanism. Of course, any other carrying unit structure that can achieve the desired purpose is acceptable.
具体地,电池片载入工位时,完成全部电池片的排布;基板组件经由第一移动承载单元经过焊带载入工位时后,完成全部焊带的排布。此时,一个移动承载单元可以为步进式移动承载单元,更适合电池片排布;另一个移动承载单元可以为连续移动承载单元,更适合焊带排布。以此种方式以便提高排布效率及排布精度。Specifically, when the battery pieces are loaded into the station, the arrangement of all the battery pieces is completed; when the substrate assembly passes through the welding tape loading station via the first moving carrying unit, the arrangement of all the welding tapes is completed. At this time, one mobile carrying unit can be a step-by-step mobile carrying unit, which is more suitable for arranging battery slices; the other mobile carrying unit can be a continuous moving carrying unit, which is more suitable for arranging welding strips. In this way, the arrangement efficiency and arrangement accuracy can be improved.
作为一种可选的实施方式,以移动承载单元为一个,其移动方式为步进式移动,电池片载入单元和焊带载入单元沿第一方向先后设置为例。As an optional implementation, it is assumed that there is one moving carrying unit, and the moving method is step-by-step movement, and the cell loading unit and the ribbon loading unit are arranged successively along the first direction as an example.
进一步地,如图1移动承载单元包括气浮支撑板9及输送机构,气浮支撑板9用于支撑基板组件,电池片载入单元用于向气浮支撑板9支撑的基板组件排布电池片,焊带载入单元用于向气浮支撑板9支撑的基板组件排布焊带;输送机构用于将气浮支撑板9上的基板组件在单位时间内移动预定距离 (以步进方式移动或以预定速度连续移动预定距离)。通过气浮支撑板9支撑基板组件,结合输送机构移动基板组件,避免了基板组件和现有技术支撑组件的摩擦而影响基板组件的质量。Further, as shown in FIG. 1, the mobile carrying unit includes an air-floating support plate 9 and a conveying mechanism. The air-floating support plate 9 is used to support the substrate assembly, and the cell loading unit is used to arrange the batteries to the substrate assembly supported by the air-floating support plate 9. Sheet, the ribbon loading unit is used to arrange the ribbons to the substrate assembly supported by the air-floating support plate 9; the conveying mechanism is used to move the substrate assembly on the air-floating support plate 9 a predetermined distance per unit time (in a step-by-step manner). move or continuously move a predetermined distance at a predetermined speed). The substrate assembly is supported by the air-floating support plate 9, and the substrate assembly is moved in combination with the conveying mechanism, so as to avoid the friction between the substrate assembly and the prior art support assembly that affects the quality of the substrate assembly.
当然,也可以将承载单元设置为传输带或其他夹持且移动基板组件的移动单元,在此不再一一累述。Of course, the carrying unit can also be set as a conveyor belt or other moving units that clamp and move the substrate assembly, which will not be described one by one here.
进一步地,输送机构包括直线移动机构8及夹爪机构。其中,直线移动机构8的数量为两个且对称设置于气浮支撑板9的两侧;夹爪机构包括两个夹爪,两个夹爪对称设置于两个直线移动机构8上,两个直线移动机构8用于分别驱动两个夹爪同步移动,通过两个夹爪的夹持能够使得对应的基板组件在单位时间内移动预定距离(以步进方式移动或以预定速度连续移动预定距离)直线移动机构8及夹爪机构具有更高的传输精度,有利于电池片和焊带更加准确的排布到基板组件上。Further, the conveying mechanism includes a linear moving
当然,也可以设置传输带或机械手等作为输送机构,在此不再一一累述且均在保护范围之内。Of course, a conveyor belt or a manipulator can also be provided as the conveying mechanism, which will not be described one by one here and are all within the scope of protection.
进一步地,夹爪机构的数量为多个且沿气浮支撑板9的延伸方向排布;相邻两个夹爪机构中,靠近输送机构的输入端的夹爪机构夹持的基板组件的第一区域在被夹持状态下完成电池片及焊带的排布,靠近输送机构的输出端的夹爪机构夹持的基板组件的第二区域在被夹持状态下完成电池片及焊带的排布,第一区域与第二区域相互独立。通过上述设置,确保了整体加工的连续性。Further, the number of gripper mechanisms is multiple and arranged along the extension direction of the air-floating support plate 9; among the two adjacent gripper mechanisms, the first gripper mechanism clamped by the gripper mechanism close to the input end of the conveying mechanism is the first one of the substrate assembly. The area completes the arrangement of the cells and the welding tape in the clamped state, and the second area of the substrate assembly clamped by the gripper mechanism near the output end of the conveying mechanism completes the arrangement of the cells and the welding tape in the clamped state , the first region and the second region are independent of each other. Through the above settings, the continuity of the overall processing is ensured.
本实施例中,夹爪机构的数量为两个。第一区域与第二区域组成了全部的基板组件的排布区域。In this embodiment, the number of clamping jaw mechanisms is two. The first area and the second area constitute the arrangement area of all the substrate assemblies.
具体地,其中第一夹爪机构与第二夹爪机构为第一组,第三夹爪机构与第四夹爪机构为第二组,第一组夹爪机构夹紧并带动基板组件步进运动并进行电池片和焊带的排布,当一块组件排布完成一部分后,由第二组夹爪机构夹紧组件进行后面部分电池片和焊带的排布,同时第一组夹爪机构松开组件并回程去夹取后面一块基板组件并紧跟前一组基板组件。前后两组直线电机衔接配合,使设备能连续性生产,提高了设备产能。Specifically, the first clamping jaw mechanism and the second clamping jaw mechanism are in the first group, the third clamping jaw mechanism and the fourth clamping jaw mechanism are in the second group, and the clamping jaw mechanism in the first group clamps and drives the substrate assembly to step Move and arrange the battery slices and welding ribbons. When a part of a component is arranged, the second group of clamping jaws clamps the components to arrange the battery slices and ribbons at the back. At the same time, the first group of clamping jaws mechanism Release the assembly and travel back to grip the next baseplate assembly immediately following the previous set of baseplate assemblies. The front and rear two sets of linear motors are connected and cooperated, so that the equipment can produce continuously and improve the production capacity of the equipment.
进一步的,如图1所示,本实用新型实施例中,光伏组件排布装置还包括输入传输机构6及输出传输机构10。其中,输入传输机构6能够将基板组件输送至承载单元,输出传输机构10能够将基板组件由承载单元输出。Further, as shown in FIG. 1 , in the embodiment of the present invention, the photovoltaic module arrangement device further includes an input transmission mechanism 6 and an
其中,输入传输机构6与输出传输机构10均为传输带结构。通过其自身运动能够实现基板组件沿着输入传输机构6及输出传输机构10的延伸方向移动的作用。Wherein, the input transmission mechanism 6 and the
输入传输机构6、气浮支撑板9及输出传输机构10的延伸方向相同。The extension directions of the input transmission mechanism 6 , the air bearing support plate 9 and the
优选地,输入传输机构6能够相对于承载单元升降运动,使得输入传输机构6能够高于或低于承载单元;输出传输机构10能够相对于承载单元升降运动,使得输出传输机构10能够高于或低于承载单元。通过输入传输机构6 及输出传输机构10的升降操作,能够实现承载组件在承载单元上的输入及输出。其中,直线移动机构的延伸方向与输入传输机构6、气浮支撑板9及输出传输机构10的延伸方向相同。其中,气浮支撑板9可以为多行多列,为了方便基板组件从输入传输机构6转移至气浮支撑板9或者为了方便输出传输机构10将排布完的基板组件从气浮支撑板9输送出去,除了输入传输机构6及输出传输机构10的升降操作,气浮支撑板9可以与输入传输机构6及输出传输机构10交错布置。工作时,输入传输机构6与前一工位的对接,将基板组件输送至光伏组件排布装置内部,然后输入传输机构6下降将包括基板组件的来料放在气浮支撑板9上,定位完成后,通过两个直线移动机构8及两组夹爪机构带动基板组沿第一方向(横向)运动,每次步进一片或两片电池片的长度,需要排布的电池片(以及焊带)排布完成后,再通过输出传输机构 10输出流向后一道工位。Preferably, the input transmission mechanism 6 can move up and down relative to the carrying unit, so that the input transmission mechanism 6 can be higher or lower than the carrying unit; the
进一步地,电池片载入单元包括电池片上料单元2及电池片搬运单元3。电池片上料单元2用于输送电池片;电池片搬运单元3与电池片上料单元2 的输出端连接且用于将电池片上料单元2输送的电池片搬运至基板组件的对应位置。Further, the cell loading unit includes a
本实施例中,通过设置电池片上料单元2及电池片搬运单元3,实现了电池片的持续载入。优选地,电池片搬运单元3可以设置于方便电池片排布在基板组件的位置。优选将电池片搬运单元3架设在承载单元上方。In this embodiment, the continuous loading of the battery chips is realized by arranging the battery
进一步地,如图3所示,电池片搬运单元3包括用于将多个电池片搬运至基板组件对应位置的电池片搬运机构27,电池片搬运机构27包括电池片搬运驱动装置以及与电池片搬运驱动装置连接的多个吸盘组件,多个吸盘组件成排间隔设置;承载单元带动基板组件沿第一方向经过电池片载入工位,电池片搬运驱动装置驱动多个吸盘组件从电池片载入工位移动至基板组件上方时沿与第一方向垂直的方向排布;电池片载入工位为电池片载入单元用于向基板组件移动电池片的工位。通过多个吸盘以垂直基板移动方向方式将电池片排布至基板组件上,可以进一步提高排布效率。Further, as shown in FIG. 3 , the
其中,吸盘组件为现有技术的常规结构,如可以为吸嘴的形式,也可以为吸盘的形式,吸盘或者吸嘴的数量根据电池片取放的稳定性及大小设置,优选单个吸盘组件包括两个吸嘴,同时吸取电池片长度方向的两端。The suction cup assembly is a conventional structure in the prior art, for example, it can be in the form of suction nozzles or suction cups. The number of suction cups or suction nozzles is set according to the stability and size of the battery slices. Preferably, a single suction cup assembly includes Two suction nozzles, suck both ends of the cell length direction at the same time.
进一步地,为了提高电池片摆放位置的精确性,提高焊带精度,电池片载入单元还包括位置调整装置28,用于对多个从电池片上料单元2输送过来的多个电池片进行定位,电池片搬运机构27能够将电池片在位置调整装置28 与基板组件对应位置之间搬运。电池片置于位置调整装置28后对电池片的位置进行调整,再由电池片搬运机构27进行搬运,直至放置在基板组件的对应位置。需要说明的是,该位置调整装置28既可以是包括一个位置调整平台,在位置调整平台侧面设置对中夹定位机构或者靠边定位机构,该位置调整装置28也可以本身是XYθ对位平台(三轴精密对位平台)配合CCD视觉系统使用。其中,这几种位置补偿结构都是现有技术的常规结构,具体结构不再赘述。Further, in order to improve the accuracy of the placement of the battery slices and improve the precision of the welding tape, the battery slice loading unit further includes a
进一步地,电池片搬运单元3还包括:电池片承载台22,电池片承载台 22架设于承载单元上方,用于一次性承载多个从电池片上料单元2输送过来的多个电池片,多个电池片在电池片承载台22上成排间隔设置;电池片搬运机构27至少能够将电池片承载台22上的电池片搬运至位置调整装置28上进行位置补偿后再搬运至基板组件的对应位置。其中,电池片承载台22可以为输送皮带。Further, the battery
进一步地,多个吸盘组件至少分为两组,每组吸盘组件中的全部吸盘组件沿直线方向排成一排,相邻两个吸盘组件间隔设置,电池片搬运驱动装置还用于驱动其中一组吸盘组件组往返于电池片承载台22与位置调整装置28 之间,同步驱动另一组吸盘组件组往返于位置调整装置28与基板组件之间。通过设置至少两组吸盘组件,可以实现同取同放的过程,进一步提升工作效率。Further, the plurality of suction cup assemblies are at least divided into two groups, all suction cup assemblies in each group of suction cup assemblies are arranged in a row along a linear direction, and two adjacent suction cup assemblies are arranged at intervals, and the battery slice conveying driving device is also used to drive one of the suction cup assemblies. The group of suction cup assemblies travels back and forth between the cell support table 22 and the
具体地,电池片上料单元2及电池片搬运单元3包括多种形式:Specifically, the
作为其中一种形式,如图2所示,其中,电池片上料单元2包括:电池片进料机构;用于与电池片进料机构连接的电池片输送机构24;用于对电池片进行不良检测的良品检测机构19(如CCD相机);用于将良品检测机构 19检测的不良电池片转移至废料位25或者用于将合格的电池片旋转至指定方向后转移至电池片承载台22的旋转搬运机构20。旋转搬运机构20可以将电池片旋转180度,以便在电池片载入需要调整正负极时,将其旋转180度适应此需要。电池片搬运单元3搬运将电池片承载台22上的电池片搬运至基板组件的对应位置。其中,电池片进料机构包括:与电池片输送机构24的传输方向呈一定角度设置的第一输送机构15A及用于将第一输送机构15A上的电池片转移至电池片输送机构24的真空搬运机构17。进一步地,电池片进料机构还可以为与电池片输送机构24的传输方向一致的第二输送机构15B,第二输送机构15B的输出端与电池片输送机构24的输入端连接。其中,第一输送机构15A与第二输送机构15B均可以为皮带输送机构。As one of the forms, as shown in FIG. 2, the
如图2所示,为了适配于电池片的输入,电池片上料单元2还包括电池片翻转机构18,电池片翻转机构18与电池片进料机构的输出端连接。在将电池片翻转后,进入良品检测机构19(如CCD相机,通过CCD相机拍照检测是否为良品)。As shown in FIG. 2 , in order to adapt to the input of battery slices, the battery
进一步地,为了对电池片的位置进行粗补偿,在旋转搬运机构20与电池片放置板22之间还设置有电池片位置补偿位21。Further, in order to roughly compensate the positions of the battery slices, a battery slice
电池片上料单元2的具体工作过程:若电池片由第一输送机构15A流入,则通过真空搬运机构17搬运到电池片输送机构24,若电池片由第二输送机构 15B流入,则直接衔接电池片输送机构24向前输送;当然也可以直接通过料盒模块进行上料,经真空搬运机构17搬运到电池片输送机构24;电池片输送机构24将电池片输送至翻转机构18,功能是将电池片由正面朝上翻转为正面朝下(进料时定义电池片为正面朝上,电池片排布时需将正面朝下),电池片从翻转机构18出来后,通过良品检测机构19对电池片进行不良检测,若有破损片,则通过旋转搬运机构20将破损片搬运至废料位25,若是良片,则通过旋转搬运机构20将电池片旋转至程序指定方向(可以直接排片的方向)。电池片从旋转搬运机构20所在工位流出后,流入电池片位置补偿位21,通过对中夹或者靠边夹的方式对电池片位置进行粗补偿,然后依次进入电池片放置板22输入端。The specific working process of the battery chip feeding unit 2: if the battery chips flow into the first conveying
如图2与图3所示,电池片搬运单元3包括:电池片承载台22及电池片搬运机构27,具体地,电池片搬运机构27包括X轴搬运驱动装置32、电池片搬运直线电机组件33、电池片搬运升降气缸31(即电池片搬运驱动装置),以及用于吸取及释放电池片的第一吸盘组件29和第二吸盘组件30。优选地,位置调整装置28及电池片上料单元2输出电池片的位置位于承载单元的上方,其中,位置调整装置28的数量为多个且成排设置,以多应多个成排排布的电池片。As shown in FIG. 2 and FIG. 3 , the
位置调整装置28与电池片上料单元2输出电池片的位置对应。更进一步地,还包括与位置调整装置28对应设置的视觉系统,视觉系统位于位置调整装置28上方,视觉系统用于识别电池片位置并计算位置补偿值。电池片搬运机构27能够将电池片上料单元2输出电池片搬运至位置调整装置28及输送机构1输送的基板组件的对应位置;并且,位置调整装置28的电池片搬运至输送单元1输送的基板组件的对应位置。The
视觉系统优选为CCD(Charge-coupled device,电荷耦合器件)视觉系统,位置调整装置28为XYθ对位平台。视觉系统位于位置调整装置28正上方,通过CCD视觉系统拍照并计算出位置补偿值,位置调整装置28将电池片位置补偿至标定位,再通过电池片搬运机构27将补偿好位置的电池片搬运到基板组件上。The vision system is preferably a CCD (Charge-coupled device, charge-coupled device) vision system, and the
其中,电池片搬运升降气缸31控制第一吸盘组件29下降,电池片搬运直线电机组件33控制第二吸盘组件30下降,第一吸盘组件29和第二吸盘组件30在X轴搬运驱动装置32带动下沿第一方向移动,第一吸盘组件29和第二吸盘组件30分别移动至位置调整装置28和电池片排布工位上方,电池片搬运升降气缸31控制第一吸盘组件29下降,电池片搬运直线电机组件33控制第二吸盘组件30下降。可知的,由于基板组件的高度低于位置调整装置28,电池片搬运直线电机组件33控制第二吸盘组件30下降至电池片排布工位上方,具有更高的精度,实现电池片的平稳释放,然后上升至高于位置补偿装置28的高度。Wherein, the cell
优选地,位置调整装置28上具有预留空间,以便于切换不同电池片时仅需切换CCD标定模板即可,就可快速切换不同规格产品,兼容性好。Preferably, the
为了进一步提高工作效率,本实施例采用电池片同取同放的方式,具体地,第一吸盘组件29为用于将电池片上料单元2输出电池片(对本实施例来说,指放置于电池片承载台22上的电池片)搬运至位置调整装置28的吸盘组件;第二吸盘组件30为用于将位置调整装置28的电池片搬运至输送机构1 输送的基板组件的对应位置的吸盘组件。动作时第一吸盘组件29和第二吸盘组件30同时分别将已经移动至电池片承载台22上和位置调整装置28的电池片吸取,然后通过电池片搬运驱动装置,第一驱动吸盘组件29和第二吸盘组件30同时运动,将两吸盘组件吸取的多个电池片同时分别放在位置调整装置 28和基板组件上(即电池片承载台22上的电池片转移至位置调整装置28上,位置调整装置28上位置补偿完的电池片转移至基板组件上),从而实现对电池片承载台22、位置调整装置28以及基板组件对应位置电池片的双取双放。其中,一次补偿的电池片至少为一列,优选大于等于2列。其中,第一吸盘组件29上的吸盘列数至少为1列,优选大于等于2列,每列的吸盘数量与电池片承载台22上等距排列的电池片个数相同,同样,第二吸盘组件30上的吸盘列数及数量与第一吸盘组件29相同。In order to further improve the work efficiency, this embodiment adopts the method of taking and placing the battery slices at the same time. Specifically, the first
如图7、图8所示,作为另一种形式,此形式与上述形式的区别在于,电池片载入单元不再从承载单元一侧进料,而是分别设置于承载单元的两侧。这种排布方式的优势是结构简单,设备占地少,方便人员操作。As shown in Figures 7 and 8, as another form, the difference between this form and the above form is that the cell loading unit no longer feeds from one side of the carrying unit, but is arranged on both sides of the carrying unit. The advantage of this arrangement is that the structure is simple, the equipment occupies less space, and it is convenient for personnel to operate.
具体地,如图7、图8所示,包括输送机构1、电池片上料单元2,其中,输送机构1与上一种形式的结构相同,电池片上料单元2包括用于放置存储电池片的电池片料盒15,电池片搬运机构包括用于将电池片料盒15内的电池片转移至基板组件上及电池片对位平台17的电池片搬运机构16。Specifically, as shown in FIG. 7 and FIG. 8 , it includes a conveying mechanism 1 and a battery
其中,电池片料盒15可以分为三部分,分别为A进出料工位、B进出料工位和取料工位,装满电池片的料盒从A进出料工位或B进出料工位进入,然后通过气缸推动使料盒移动至取料工位19,通过电池片搬运机构16将电池片搬出。Among them, the
其中,电池片对位平台17用于将从电池片供料料盒15搬运出来的电池片进行位置定位,其中对位方式为以气缸为动力的机械定位,如对中夹定位或靠边推动定位,电池片对位平台17位于电池片搬运机构16下方。Among them, the battery
其中,电池片搬运机构16包括多个吸盘组件及驱动多个吸盘组件移动的驱动装置其中,电池片搬运机构16的吸盘组件同样可以分为至少两组,每组包括多个成排设置的吸盘组件,两组吸盘组件同时动作,同样可以实现电池片的双取双放。当然,也可以采用XYθ补偿平台配合CCD视觉系统使用的方式。The
如图9所示,第三种电池片载入单元形式,与第二种方式不同之处在于,将电池片上料由外置花篮上料方式改为装置内部电池片上料。电池片载入单元2包括沿承载单元的传输方向设置的电池片输送结构61、沿电池片输送结构61移动的花篮及电池片取料机构62。电池片输送结构61上具有电池片取料位。As shown in Figure 9, the third cell loading unit form is different from the second method in that the cell loading is changed from the external flower basket loading method to the internal cell loading of the device. The
进一步地,电池片载入单元还包括二次定位平台63(也就是上文的位置调整装置)及电池片搬运机构64。通过电池片取料模组62将电池片取出放到二次定位平台63上进行二次定位(可以为机械结构的定位,也可以为采用 XYθ补偿平台配合CCD视觉系统使用的方式),在电池片定位完成后通过电池片搬运机构64将电池片(电池片搬运机构包括一个旋转电机,可以带动吸盘组件旋转一定角度,如90度)搬运到基板组件上。本实施例中,由于电池片载入单元及焊带载入单元的物料移动方向与承载单元的延伸方向平行,可以减小占地面积。需要额外对电池片和焊带的搬运进行旋转。Further, the cell loading unit further includes a secondary positioning platform 63 (that is, the above-mentioned position adjusting device) and a
本实施例中,焊带载入单元包括:焊带输料机构;用于将焊带裁切成多段的焊带裁切机构,焊带裁切机构的输入端与焊带输料机构的输出端连接;用于将裁切后的多段焊带移动至基板组件的对应位置的焊带转移机构。也可以直接将裁切后的焊带转移至焊带载入单元进行载入。该焊带裁切系统,能够实现多段焊带的裁切,并且,通过焊带上料单元将多段焊带同步移动,能够有效提高生产效率,也方便了后续操作的进行,提高了生产效率。In this embodiment, the welding ribbon loading unit includes: a welding ribbon feeding mechanism; a welding ribbon cutting mechanism for cutting the welding ribbon into multiple sections, the input end of the welding ribbon cutting mechanism and the output of the welding ribbon feeding mechanism End connection; a ribbon transfer mechanism used to move the cut multi-segment ribbon to the corresponding position of the substrate assembly. The cut ribbon can also be directly transferred to the ribbon loading unit for loading. The welding strip cutting system can realize the cutting of multiple sections of welding strips, and the multiple sections of welding strips are moved synchronously through the welding strip feeding unit, which can effectively improve production efficiency, facilitate subsequent operations, and improve production efficiency.
进一步地,为了再提高生产效率,焊带裁切机构包括:多个依次连接的焊带裁切单元。其中,多个焊带裁切单元沿直线方向排列;Further, in order to further improve production efficiency, the ribbon cutting mechanism includes: a plurality of ribbon cutting units connected in sequence. Among them, a plurality of ribbon cutting units are arranged in a linear direction;
进一步地,焊带转移机构41包括焊带转移驱动装置以及与焊带转移驱动装置连接的多个吸盘组件,多个吸盘组件成排间隔设置;承载单元带动基板组件沿第一方向经过焊带载入工位,焊带转移驱动装置驱动多个吸盘组件从焊带载入工位移动至基板组件上方时沿与第一方向垂直的方向排布;焊带载入工位为焊带载入单元用于向基板组件移动焊带的工位。通过多个吸盘以垂直基板移动方向方式将电池片排布至基板组件上,可以进一步提高电池片排布效率。Further, the
进一步地,焊带输料机构38包括多个成排间隔设置的焊带上料卷,焊带上料卷设置于承载单元上方;承载单元带动基板组件沿第一方向经过焊带上料卷,多个焊带上料卷沿与第一方向垂直的方向排布。这种方式适用于电池片上待固定的焊带位置复杂,在电池片进料前提前点胶后再载入电池片或者焊带压融的方式,通过多个焊带上料卷以垂直基板移动方向方式排布至基板组件上,可以进一步提高焊带排布效率。Further, the welding
进一步地,为了控制被裁切后的多段焊带之间的距离,提高焊带上料至所需位置时多段焊带摆放位置的精度,焊带裁切系统还包括用于限制多个所述焊带裁切单元之间间距的间距限位机构。其中,间距限位机构包括间距直线驱动装置及多个与焊带裁切单元一一对应连接的间距限位组件,间距直线驱动装置用于带动多个间距限位组件沿多个焊带裁切单元的排列方向调节相邻两个裁切单元的间距。通过间距限位机构可以使多个焊带裁切单元彼此分开,并且还可以实现相邻裁切单元之间的等距分开,进而可以保证焊带被裁切之后,呈直线排布的相邻两段焊带之间的距离控制在所需范围之内,提高多段焊带同时搬运至所需位置时的精度。Further, in order to control the distance between the multi-section welding strips after being cut, and improve the accuracy of the placement of the multi-section welding strips when the welding strips are fed to the desired position, the welding strip cutting system also includes a system for limiting multiple The distance limiting mechanism for the distance between the welding ribbon cutting units. Wherein, the spacing limit mechanism includes a spacing linear driving device and a plurality of spacing limiting components connected with the welding strip cutting unit in one-to-one correspondence, and the spacing linear driving device is used to drive the multiple spacing limiting components to cut along the multiple welding strips The arrangement direction of the units adjusts the distance between two adjacent cutting units. A plurality of welding ribbon cutting units can be separated from each other by the spacing limit mechanism, and the equidistant separation between adjacent cutting units can also be realized, thereby ensuring that after the welding ribbon is cut, adjacent adjacent cutting units arranged in a straight line can be ensured. The distance between the two welding strips is controlled within the required range, which improves the accuracy when multiple welding strips are transported to the required position at the same time.
其中,间距限位组件包括设置于焊带裁切单元上的间距限位连接件及设置于焊带裁切单元上的间距限位件;相邻两个间距限位组件中,一个间距限位组件的间距限位连接件与另一个间距限位组件的间距限位件连接;间距限位连接件具有第一限位面及第二限位面,通过间距直线驱动机构的驱动分别实现第一限位面及第二限位面与间距限位件的限位接触。具体地,间距限位件具有卡口结构,间距限位连接件包括依次连接的第一连接轴段、第二连接轴段及第三连接轴段,第二连接轴段的直径小于第一连接轴段及第三连接轴段的直径;卡口结构的开口尺寸小于第一连接轴段及第三连接轴段的直径且大于第二连接轴段的直径。Wherein, the spacing limiting component includes a spacing limiting connector disposed on the ribbon cutting unit and a spacing limiting component disposed on the welding ribbon cutting unit; among two adjacent spacing limiting components, one spacing limiting component The distance limit connecting piece of the component is connected with the distance limit piece of another distance limit component; the distance limit connecting piece has a first limit surface and a second limit surface, and the first limit surface is respectively realized by the driving of the distance linear drive mechanism. The limit surface and the second limit surface are in limit contact with the spacing limiter. Specifically, the spacing limiting member has a bayonet structure, and the spacing limiting connecting member includes a first connecting shaft section, a second connecting shaft section and a third connecting shaft section that are connected in sequence, and the diameter of the second connecting shaft section is smaller than that of the first connecting shaft. The diameter of the shaft segment and the third connection shaft segment; the opening size of the bayonet structure is smaller than the diameter of the first connection shaft segment and the third connection shaft segment and larger than the diameter of the second connection shaft segment.
具体地,焊带载入单元包括多种形式,如图6所示。Specifically, the ribbon loading unit includes various forms, as shown in FIG. 6 .
作为其中一种形式,如图5所示,焊带上料单元包括送料机台38、送料轴39、张紧轮组40、焊带转移机构41、拉焊带机构42、间距限位机构、焊带端部裁切机构45及焊带固定机构46。As one of the forms, as shown in FIG. 5, the welding belt feeding unit includes a feeding machine table 38, a feeding
具体地,用于夹持焊带送料机38上安装的送料卷39输出的焊带的拉焊带机构42,拉焊带机构42能够沿靠近及远离焊带送料机38的方向运动;用于夹持焊带的焊带固定机构46,焊带固定机构46位于拉焊带机构42的运动轨迹上;位于焊带固定机构46远离焊带送料机38的一侧且位于拉焊带机构 42的运动轨迹上的焊带裁切单元。焊带裁切单元的数量为多个,包括一个焊带端部裁切机构45及至少一个局部焊带裁切单元44。Specifically, the
为了提高生产效率,焊带裁切单元包括多个焊带固定位及用于共同切割多个焊带固定位内的焊带的裁刀。In order to improve production efficiency, the welding strip cutting unit includes a plurality of welding strip fixing positions and a cutter for jointly cutting the welding strips in the plurality of welding strip fixing positions.
其中,焊带转移机构41包括双驱线性滑台模组48及个沿双驱线性滑台模组48的驱动方向移动的竖直运动模组49,竖直运动模组49具有多个焊带取放装置,多个焊带取放装置与多个焊带裁切单元一一对应。通过上述设置,能够实现将多段焊带进行直线移动及升降运动,以便于同时将成排排布的多个焊带同时转移至基板组件对应位置。当然,焊带转移机构41也可以为其它任何可以实现作用的结构,如机械手,机械手包括多个吸盘模组,可以实现多个焊带的同步转移。The
焊带载入单元5还包括设置于焊带送料机38的输出端的助焊剂盒47;焊带送料机38输出的焊带在助焊剂盒47内浸泡后进入焊带切割机构。The
焊带从送料机台38中的送料轴39(共四组)开始传输,经由张紧轮组40张紧,再使焊带经过助焊剂盒47浸泡助焊剂以提升后道焊接效果;之后,拉焊带机构42在其直线驱动模组的带动下,通过拉焊带机构42上的夹爪夹取焊带,此时,焊带固定机构46的升降气缸上升,使拉焊带机构42能顺利拉出多根(如6根,焊带的根数根据组件版型而定)焊带的长度;然后,焊带固定机构46的升降气缸下降,并且,拉焊带机构42的夹爪松开并复位;局部焊带裁切机构44的焊带定位机构(如真空吸附装置)开启以保证焊带位置不发生偏移,然后焊带端部裁切机构45和局部焊带裁切机构44同时动作将焊带裁成多段;然后,间距限位机构的间距直线驱动机构43启动且将多组焊带等距分开,再通过焊带转移机构41将整组焊带搬运并摆放在基板组件相应位置上。The welding belt is transported from the feeding shaft 39 (four groups in total) in the feeding machine table 38, and is tensioned by the
作为另一种形式,此形式与上述形式的区别在于,焊带载入单元不再从基板组件一侧进料,而是分别设置于承载单元的两侧,并且,焊带进料机构的摆放位置与基板组件的移动方向平行。这种方式的优势是结构简单,设备占地少,方便人员操作。此外,焊带转移机构改为机械手。As another form, the difference between this form and the above form is that the ribbon loading unit no longer feeds from one side of the substrate assembly, but is provided on both sides of the carrying unit, and the pendulum of the ribbon feeding mechanism The placement position is parallel to the movement direction of the base plate assembly. The advantage of this method is that the structure is simple, the equipment occupies less space, and it is convenient for personnel to operate. In addition, the ribbon transfer mechanism was changed to a robotic arm.
如图7所示,焊带转移机构包括四轴机械手和成排设置的吸盘组件。其中,本实施例中,焊带转移机构的数量为两组,分别位于承载单元的两侧,焊带转移机构将焊带从焊带裁切机构上通过多个吸盘组件搬运并摆放在承载组件相应位置上。As shown in FIG. 7 , the ribbon transfer mechanism includes a four-axis manipulator and suction cup assemblies arranged in rows. Among them, in this embodiment, the number of the welding ribbon transfer mechanism is two groups, which are located on both sides of the carrying unit respectively. component in the corresponding position.
进一步地,本实用新型实施例提供的光伏组件排布装置,还包括焊带点胶单元4,焊带点胶单元4用于将焊带粘贴于电池片上。焊带点胶单元4的设置,可以在电池片载入之前或者载入之后,在电池片对应位置涂胶,再将焊带排布时,可以使焊带粘接在电池片上,避免在后续光伏组件移动时导致焊带的移动,以保证排布和焊接的定位和效果。Further, the photovoltaic module arranging device provided by the embodiment of the present invention further includes a welding tape dispensing unit 4, and the welding tape dispensing unit 4 is used for sticking the welding tape on the cell. The setting of the welding tape dispensing unit 4 can apply glue to the corresponding position of the battery before or after loading the battery, and then when the welding tape is arranged, the welding tape can be adhered to the battery, so as to avoid subsequent The movement of the photovoltaic module causes the movement of the welding strip to ensure the positioning and effect of the arrangement and welding.
其中,作为一种非限制的实施方式,焊带点胶单元4设置于电池片载入单元的输入端,通过焊带点胶单元4对电池片进行点胶操作后进入电池片载入单元。Wherein, as a non-limiting embodiment, the welding tape dispensing unit 4 is disposed at the input end of the cell loading unit, and the battery sheet is dispensed through the welding tape dispensing unit 4 before entering the cell loading unit.
其中,焊带点胶单元4包括丝网印刷部件,通过丝网印刷的方法将胶印刷至电池片的对应位置,采用丝网印刷的方式可以使得各个位置涂的胶量均匀、且印刷涂胶速度快、精度高,特别适用于一些涂胶复杂的应用场景。Among them, the ribbon dispensing unit 4 includes a screen printing part, and the glue is printed to the corresponding position of the battery sheet by the screen printing method. Fast speed and high precision, especially suitable for some complex application scenarios of gluing.
在另一种实施例中,焊带点胶单元4设置于电池片载入单元与焊带载入单元之间,通过焊带点胶单元4对移动至基板组件的对应位置的电池片进行点胶操作。即,通过对电池片进行点胶后,再将焊带移动至基板组件的对应位置,完成焊带与电池片的固定。In another embodiment, the welding tape dispensing unit 4 is disposed between the battery chip loading unit and the welding tape loading unit, and the welding tape dispensing unit 4 is used to spot the battery chips moved to the corresponding position of the substrate assembly. glue operation. That is, after dispensing glue on the battery sheet, the welding tape is moved to the corresponding position of the substrate assembly to complete the fixing of the welding tape and the battery sheet.
如图4所示,焊带点胶单元4包括点胶阀34及与点胶阀34连接且驱动点胶阀34移动的点胶驱动机构。As shown in FIG. 4 , the welding ribbon dispensing unit 4 includes a dispensing
点胶阀34优选为非接触压电式点胶阀。The dispensing
点胶驱动机构包括点胶直线驱动装置35、横移气缸36及升降气缸37。其中,点胶直线驱动装置35、横移气缸36及升降气缸37的运动方向相互垂直,实现了在X轴、Y轴及Z轴的对应移动,可以使点胶阀准确的对准点胶位置。The glue dispensing drive mechanism includes a glue dispensing
点胶直线驱动装置35带动多个点胶阀34及横移气缸36进行直线运动,在匀速状态时将胶水均匀点在电池片的焊带摆放位置。其中,升降气缸37在点胶阀34需要维修及维护时升起,在点胶阀34工作时下降。横移气缸36正常处于伸出状态,通过移气缸36的缩回操作用于调整点胶阀34的位置,实现对不同间距的电池片的点胶操作。The glue dispensing
本实用新型实施例还提供了一种光伏组件生产系统,包括焊接机及如上述任一种光伏组件排布装置。焊接机位于光伏组件排布装置的输出端,经过光伏组件排布装置排布的组件结构经过焊接机进行焊接操作。The embodiment of the present invention also provides a photovoltaic component production system, including a welding machine and any of the photovoltaic component arranging devices described above. The welding machine is located at the output end of the photovoltaic module arranging device, and the component structures arranged by the photovoltaic module arranging device are welded by the welding machine.
本实施例中,焊接机包括:竖向间隔设置的压板组件和承载板组件,其中,承载板组件设置在压板组件的下方;对应压板组件和承载板组件设置的驱动模组,用于使得压板组件与所述承载板组件能够在驱动模组的带动下彼此靠近或者相互远离;设置在压板组件上方或者承载板组件下方的多个激光扫描头;与多个激光扫描头连接的平移模组,用于驱动激光扫描头运动从而完成待焊接物料整个幅面上的激光焊接作业。In this embodiment, the welding machine includes: a pressure plate assembly and a bearing plate assembly arranged at vertical intervals, wherein the bearing plate assembly is arranged below the pressure plate assembly; a drive module corresponding to the pressure plate assembly and the bearing plate assembly is used to make the pressure plate assembly The assembly and the carrier plate assembly can approach or move away from each other under the drive of the driving module; a plurality of laser scanning heads arranged above the pressing plate assembly or below the bearing plate assembly; a translation module connected with the plurality of laser scanning heads, It is used to drive the movement of the laser scanning head to complete the laser welding operation on the entire width of the material to be welded.
进一步地,光伏组件生产系统还包括:位于光伏组件排布装置的输入端且用于输送下层柔性材料的下层柔性材料上料单元;位于下层柔性材料上料单元的输入端且用于输送下层刚性材料的下层刚性材料上料单元;位于焊接机的输出端且用于对焊接后的光伏组件输送上层柔性材料的上层柔性材料上料单元;位于上层柔性材料上料单元的输出端且用于对焊接后的光伏组件输送上层刚性材料的上层刚性材料上料单元;用于对光伏总组件进行层压的层压机,光伏总组件为排布所述上层柔性材料及所述上层刚性材料后的组件。通过上述设置,实现了光伏组件的整体生产。Further, the photovoltaic module production system further includes: a lower layer flexible material feeding unit located at the input end of the photovoltaic module arrangement device and used for conveying the lower layer flexible material; located at the input end of the lower layer flexible material feeding unit and used for conveying the lower layer rigid material The lower rigid material feeding unit of the material; the upper flexible material feeding unit located at the output end of the welding machine and used for conveying the upper flexible material to the photovoltaic modules after welding; located at the output end of the upper flexible material feeding unit and used for The upper layer rigid material feeding unit for conveying the upper layer rigid material for the photovoltaic modules after welding; the laminator for laminating the photovoltaic total components, the photovoltaic total components are the upper layer flexible materials and the upper layer rigid materials after arranging. components. Through the above arrangement, the overall production of photovoltaic modules is realized.
当然,也可以额外设置上述单元或层压机,在此不做具体说明且均在保护范围之内。Of course, the above-mentioned units or laminators can also be additionally provided, which are not specifically described here and are all within the scope of protection.
优选地,上层刚性板可以为玻璃基板,上层柔性层为EVA(ethylene-vinylacetate copolymer,乙烯-醋酸乙烯酯共聚物)或POE部件。Preferably, the upper rigid board may be a glass substrate, and the upper flexible layer may be EVA (ethylene-vinylacetate copolymer, ethylene-vinyl acetate copolymer) or POE components.
光伏组件生产系统还包括位于光伏组件排布装置与焊接机之间的排布检测缓存设备。通过排布检测缓存设备检测经过光伏组件排布装置排布后的组件的排布情况,确保合格后进入焊接机焊接。The photovoltaic module production system further includes an arrangement detection buffer device located between the photovoltaic module arrangement device and the welding machine. The arrangement of the modules arranged by the PV module arrangement device is detected by the arrangement detection and cache equipment, and the welding machine is carried out to ensure that they are qualified.
光伏组件生产系统还包括位于焊接机与上层柔性材料上料单元之间的检测设备,检测设备包括视觉检测、EL(电致发光)检测设备、PL(光致发光) 检测设备中的至少一种,其中,视觉检测可以采用CCD相机和/或隐裂检测设备检测,检测设备用于检测焊接质量。The photovoltaic module production system also includes inspection equipment located between the welding machine and the upper layer flexible material feeding unit, and the inspection equipment includes at least one of visual inspection, EL (electroluminescence) inspection equipment, and PL (photoluminescence) inspection equipment , wherein the visual inspection can be detected by a CCD camera and/or a crack detection device, and the detection device is used to detect the welding quality.
本实用新型实施例提供的光伏组件生产系统,还包括放汇流带设备;放汇流带设备位于下层柔性层上料单元与光伏组件排布装置之间;或,放汇流带设备与光伏组件排布装置位于同一工位。汇流带是一种导电连接部件,通过焊带将电池片连接成电池串,通过汇流带实现不同电池串之间的连接。The photovoltaic module production system provided by the embodiment of the present utility model further includes a device for releasing the bus belt; the device for releasing the bus belt is located between the lower flexible layer loading unit and the photovoltaic module arrangement device; or, the device for releasing the bus belt and the photovoltaic module are arranged. The device is located in the same station. The busbar is a conductive connection component, which connects the battery slices into a battery string through the welding tape, and realizes the connection between different battery strings through the busbar.
本实用新型还提供给了一种光伏组件排布方法,应用如上述任一种光伏组件排布装置,包括:The present invention also provides a method for arranging photovoltaic components, applying any of the above photovoltaic components arranging devices, including:
承载单元承载基板组件,基板组件包括下层刚性板与下层柔性层;The carrying unit carries a substrate assembly, and the substrate assembly includes a lower rigid board and a lower flexible layer;
将多个电池片及多个焊带排布于基板组件,其中,随着基板组件的移动,多个电池片成排且间隔地铺设在基板组件上,形成电池片阵列,多个焊带成排且间隔地铺设在基板组件上,形成焊带阵列。A plurality of battery chips and a plurality of welding ribbons are arranged on the substrate assembly, wherein, with the movement of the substrate assembly, a plurality of battery chips are laid on the substrate assembly in a row and at intervals to form a battery chip array, and a plurality of welding ribbons are formed. The rows and spaces are laid on the substrate assembly to form an array of solder ribbons.
通过上述设置,在提高组件生产线良率及实现产线的生产连续性的基础上,呈阵列排布的电池片及焊带可以有效提高排布效率,进一步提高生产效率。Through the above arrangement, on the basis of improving the yield rate of the component production line and realizing the production continuity of the production line, the arrayed cells and the solder ribbons can effectively improve the arrangement efficiency and further improve the production efficiency.
本实施例中,多个电池片成排间隔设置为多个电池片成一排或几排地排列,每排中相邻两个电池片间隔设置。相邻两排电池片同样间隔设置。同理,多个焊带成排间隔设置为多个焊带成一排或几排地排列,每排中相邻两个焊带间隔设置。相邻两排焊带同样间隔设置。当然,焊带的设置位置依据电池片在基板组件上的排布位置而定。In this embodiment, the plurality of battery sheets are arranged in a row at intervals, and the plurality of battery sheets are arranged in one row or several rows, and two adjacent battery sheets in each row are arranged at intervals. Two adjacent rows of battery sheets are also arranged at intervals. Similarly, a plurality of welding strips are arranged in a row at intervals, and a plurality of welding strips are arranged in one or several rows, and two adjacent welding strips in each row are arranged at intervals. Two adjacent rows of welding strips are arranged at the same interval. Of course, the arrangement position of the welding tape is determined according to the arrangement position of the battery chips on the substrate assembly.
本实施例中,光伏组件排布装置还包括焊带点胶单元4,焊带点胶单元4 用于将焊带粘贴于电池片上。In this embodiment, the photovoltaic module arranging device further includes a welding tape dispensing unit 4, and the welding tape dispensing unit 4 is used for sticking the welding tape on the cell.
在第一种实施例中,在将电池片及焊带排布于基板组件的步骤中:先将电池片排布于基板组件,对电池片进行点胶操作,再将焊带通过点胶固定于电池片上。In the first embodiment, in the step of arranging the battery chips and the welding tape on the substrate assembly: firstly, arranging the battery chips on the substrate assembly, dispensing the battery chips, and then fixing the welding tape by dispensing on the battery.
在第二种实施例中,先对电池片进行点胶操作,将具有点胶结构的电池片排布于基板组件,再将焊带通过点胶固定于电池片上。In the second embodiment, a glue dispensing operation is first performed on the battery pieces, the battery pieces with the glue dispensing structure are arranged on the substrate assembly, and then the welding tape is fixed on the battery pieces through glue dispensing.
承载单元可以单纯带动基板组件移动。作为其中一种实施例,具体地在将多个电池片及多个焊带排布于基板组件的步骤中,承载单元带动基板组件沿第一方向在单位时间内移动预定距离(以步进方式移动或以预定速度连续移动预定距离),承载单元带动基板组件沿第一方向在单位时间内移动预定距离,经过与电池片载入单元对应设置的电池片载入工位及与焊带载入单元对应设置的焊带载入工位,在电池片载入工位多个电池片沿和第一方向垂直的第二方向排布于基板组件上,在焊带载入工位多个焊带沿和第一方向垂直的第二方向排布于基板组件上。以此种方式以便提高排布效率及排布精度。也可以使得承载单元带动基板组件以其他方式移动。The carrying unit can simply drive the substrate assembly to move. As one of the embodiments, specifically, in the step of arranging the plurality of battery sheets and the plurality of solder ribbons on the substrate assembly, the carrying unit drives the substrate assembly to move a predetermined distance (in a stepwise manner) along the first direction within a unit time. move or continuously move a predetermined distance at a predetermined speed), the carrying unit drives the substrate assembly to move a predetermined distance in a unit time along the first direction, and passes through the cell loading station corresponding to the cell loading unit and the loading unit with the welding tape. The unit corresponds to a ribbon loading station, where a plurality of battery chips are arranged on the substrate assembly along a second direction perpendicular to the first direction at the battery chip loading station, and a plurality of welding ribbons are placed at the ribbon loading station. are arranged on the substrate assembly along a second direction perpendicular to the first direction. In this way, the arrangement efficiency and arrangement accuracy can be improved. It is also possible to make the carrying unit drive the substrate assembly to move in other ways.
作为另一种实施例,具体地,在将多个电池片及多个焊带排布于基板组件的步骤中,承载单元包括第一移动承载单元与第二移动承载单元,第一移动承载单元带动基板组件以预定速度连续移动或以步进方式移动,第二移动承载单元带动基板组件以步进方式移动;其中,两个移动承载单元可以位于两个不同工位分别移动。As another embodiment, specifically, in the step of arranging the plurality of battery sheets and the plurality of solder ribbons on the substrate assembly, the carrying unit includes a first moving carrying unit and a second moving carrying unit, and the first moving carrying unit The substrate assembly is driven to move continuously at a predetermined speed or in a step-by-step manner, and the second moving carrying unit drives the substrate assembly to move in a step-by-step manner; wherein, the two moving carrying units can be located at two different stations to move respectively.
第一移动承载单元带动基板组件沿第一方向经过与焊带载入单元对应设置的焊带载入工位,在焊带载入工位多个焊带沿和第一方向垂直的第二方向排布于基板组件上;The first moving carrying unit drives the substrate assembly along a first direction to pass through a ribbon loading station corresponding to the ribbon loading unit, and at the ribbon loading station a plurality of ribbons are along a second direction perpendicular to the first direction. Arranged on the substrate assembly;
第二移动承载单元带动基板组件沿第一方向经过与电池片载入单元对应设置的电池片载入工位,在电池片载入工位多个电池片沿和第一方向垂直的第二方向排布于基板组件上。以此种方式以便提高排布效率及排布精度。The second moving carrying unit drives the substrate assembly to pass through the cell loading station corresponding to the cell loading unit along the first direction, and at the cell loading station, a plurality of battery chips are along a second direction perpendicular to the first direction. Arranged on the base plate assembly. In this way, the arrangement efficiency and arrangement accuracy can be improved.
本实用新型实施例还提供了一种光伏组件生产方法,包括:The embodiment of the present invention also provides a method for producing a photovoltaic module, comprising:
输入下层刚性板与下层柔性层,组成基板组件;Input the lower rigid board and the lower flexible layer to form a substrate assembly;
采用如上述任一种光伏组件排布方法进行排布;Arrange using any of the above-mentioned photovoltaic module arrangement methods;
对排布后的组件中的焊带及电池片进行焊接。Weld the ribbons and cells in the arranged modules.
由于上述光伏组件排布方法具有上述技术效果,具有上述光伏组件排布方法的光伏组件生产方法也应具有同样地技术效果,在此不再一一累述。Since the above-mentioned method for arranging photovoltaic modules has the above-mentioned technical effects, the method for producing photovoltaic modules having the above-mentioned method for arranging photovoltaic modules should also have the same technical effect, which will not be described one by one here.
进一步地,在对排布后的组件中的焊带及电池片进行焊接的步骤之后,还包括:对焊接后的光伏组件输送上层柔性材料及上层刚性材料;对光伏总组件进行层压,光伏总组件为排布上层柔性材料及上层刚性材料的组件。Further, after the step of welding the welding tapes and the cells in the arranged modules, it also includes: transporting the upper layer flexible material and the upper layer rigid material to the welded photovoltaic modules; The overall assembly is an assembly for arranging the upper layer of flexible material and the upper layer of rigid material.
本实施例中,在对排布后的组件中的焊带及电池片进行焊接的步骤之前,还包括排布检测;In this embodiment, before the step of welding the soldering strips and the battery pieces in the arranged assembly, the arrangement further includes arrangement detection;
和/或,在对排布后的组件中的焊带及电池片进行焊接的步骤与对焊接后的光伏组件输送上层柔性材料及上层刚性材料的步骤之间,还包括检测焊接质量,可以通过检测设备检测,检测设备包括视觉检测、EL(电致发光)检测设备、PL(光致发光)检测设备中的至少一种,其中,视觉检测可以采用 CCD相机和/或隐裂检测设备检测。And/or, between the step of welding the welding tapes and cells in the arranged modules and the step of conveying the upper layer flexible material and the upper layer rigid material to the welded photovoltaic modules, it also includes detecting the welding quality, which can be checked by The inspection equipment includes at least one of visual inspection, EL (electroluminescence) inspection equipment, and PL (photoluminescence) inspection equipment, wherein the visual inspection can be detected by a CCD camera and/or a crack inspection device.
实施例1Example 1
光伏组件的生产系统依次包括:下层刚性材料上料单元、下层柔性材料上料单元、光伏组件排布装置、排布检测缓存设备、焊接机、EL检测设备、上层柔性材料上料单元、上层刚性材料上料单元、层压机。The production system of photovoltaic modules sequentially includes: a lower rigid material feeding unit, a lower flexible material feeding unit, a photovoltaic module arrangement device, an arrangement detection cache device, a welding machine, an EL detection device, an upper flexible material feeding unit, and an upper rigid material feeding unit. Material feeding unit, laminator.
其中,如图1所示,对应光伏组件排布装置的位置设置有承载单元1,电池片载入单元(电池片上料单元2,电池片搬运机构3)、焊带点胶单元4、焊带载入单元5,其中,承载单元1带着基板组件沿第一方向步进运动,电池片载入单元、焊带点胶单元4、焊带载入单元5依次沿第一方向排布,即先在基板组件上先进行电池片上料,然后在电池片上进行点胶操作,最后再进行焊带进料将焊带粘胶固定在电池片上。Among them, as shown in FIG. 1 , the position corresponding to the photovoltaic module arrangement device is provided with a carrying unit 1, a cell loading unit (
工作时:when working:
承载单元承载基板组件,将多个电池片及多个焊带排布于基板组件,其中,随着基板组件的移动,多个电池片成排且间隔地铺设在基板组件上,形成电池片阵列,多个焊带成排且间隔地铺设在基板组件上,形成焊带阵列。在将多个电池片及多个焊带排布于基板组件的步骤中:先将电池片排布于基板组件,对电池片进行点胶操作,再将焊带通过点胶固定于电池片上。在将多个电池片及多个焊带排布于基板组件的步骤中,承载单元带动基板组件沿第一方向以步进方式移动,依次经过与电池片载入单元对应设置的电池片载入工位、焊带点胶单元所在工位及与焊带载入单元对应设置的焊带载入工位,在电池片载入工位多个所述电池片沿和第一方向垂直的第二方向排布于所述基板组件上,在焊带点胶单元所在工位进行点胶操作,在焊带载入工位多个所述焊带沿和第一方向垂直的第二方向排布于所述基板组件上。The carrying unit carries the substrate assembly, and arranges a plurality of battery chips and a plurality of welding tapes on the substrate assembly, wherein, with the movement of the substrate assembly, the plurality of battery chips are laid on the substrate assembly in a row and at intervals to form a battery chip array , a plurality of welding strips are laid on the substrate assembly in a row and at intervals to form a welding strip array. In the step of arranging the plurality of cells and the plurality of welding tapes on the substrate assembly: firstly, arranging the cells on the base plate assembly, performing glue dispensing operation on the cells, and then fixing the welding tapes on the cells through glue dispensing. In the step of arranging the plurality of battery chips and the plurality of welding tapes on the substrate assembly, the carrying unit drives the substrate assembly to move in a stepwise manner along the first direction, and sequentially loads the battery chips corresponding to the battery chip loading unit. The station, the station where the welding ribbon dispensing unit is located, and the welding ribbon loading station corresponding to the welding ribbon loading unit. The direction is arranged on the substrate assembly, and the glue dispensing operation is performed at the station where the welding tape dispensing unit is located. on the base plate assembly.
实施例2Example 2
光伏组件的生产系统依次包括:下层刚性材料上料单元、下层柔性材料上料单元、光伏组件排布装置、排布检测缓存设备、焊接机、EL检测设备、上层刚性材料上料单元、上层刚性材料上料单元、层压机。The production system of photovoltaic modules sequentially includes: the lower rigid material feeding unit, the lower flexible material feeding unit, the photovoltaic module arrangement device, the layout detection cache equipment, the welding machine, the EL detection equipment, the upper rigid material feeding unit, the upper rigid material feeding unit, and the upper rigid material feeding unit. Material feeding unit, laminator.
其中,光伏组件排布装置包括:承载单元,焊带点胶单元、电池片载入单元、焊带载入单元,其中,承载单元包括第一移动承载单元与第二移动承载单元,第一移动承载单元带动基板组件以预定速度连续移动,第二移动承载单元带动基板组件步进移动;其中,焊带点胶单元设置于电池片载入单元的输入端,即通过焊带点胶单元对电池片进行点胶操作后再将电池片输送至第二移动承载单元,然后再将基板组件输送至第一移动承载单元,在第一承载单元移动的过程中将焊带粘胶固定在电池片上。Wherein, the photovoltaic module arrangement device includes: a bearing unit, a welding tape dispensing unit, a cell loading unit, and a welding tape loading unit, wherein the bearing unit includes a first moving bearing unit and a second moving bearing unit, the first moving bearing unit The carrying unit drives the substrate assembly to move continuously at a predetermined speed, and the second moving carrying unit drives the substrate assembly to move step by step; wherein, the welding tape dispensing unit is arranged at the input end of the battery slice loading unit, that is, the battery is connected to the battery through the welding tape dispensing unit. After the sheet is dispensed, the battery sheet is transported to the second mobile carrier unit, and then the substrate assembly is transported to the first mobile carrier unit, and the welding tape is glued and fixed on the battery sheet during the movement of the first carrier unit.
工作时:when working:
承载单元承载基板组件,将多个电池片及多个焊带排布于基板组件,其中,随着基板组件的移动,多个电池片成排且间隔地铺设在基板组件上,形成电池片阵列,多个焊带成排且间隔地铺设在基板组件上,形成焊带阵列。在将电池片及焊带排布于基板组件的步骤中:先在电池片载入工位之前对电池片进行点胶操作,将具有点胶结构的电池片排布于基板组件,再在焊带载入工位将焊带通过点胶固定于电池片上。在将多个电池片及多个焊带排布于基板组件的步骤中,第二移动承载单元带动基板组件沿第一方向经过与电池片载入单元对应设置的电池片载入工位,在电池片载入工位多个所述电池片沿和第一方向垂直的第二方向排布于所述基板组件上,第一移动承载单元带动基板组件沿第一方向经过与焊带载入单元对应设置的焊带载入工位,在焊带载入工位多个焊带沿和第一方向垂直的第二方向排布于基板组件上。The carrying unit carries the substrate assembly, and arranges a plurality of battery chips and a plurality of welding tapes on the substrate assembly, wherein, with the movement of the substrate assembly, the plurality of battery chips are laid on the substrate assembly in a row and at intervals to form a battery chip array , a plurality of welding strips are laid on the substrate assembly in a row and at intervals to form a welding strip array. In the step of arranging the cells and the welding tape on the substrate assembly: first, the cells are dispensed before the cells are loaded into the station, and the cells with the glue dispensing structure are arranged on the substrate assembly, and then the cells are soldered. The tape loading station fixes the ribbon on the cell by dispensing glue. In the step of arranging the plurality of cells and the plurality of welding tapes on the substrate assembly, the second moving carrying unit drives the substrate assembly to pass the cell loading station corresponding to the cell loading unit along the first direction, and In the cell loading station, a plurality of the cell sheets are arranged on the substrate assembly along a second direction perpendicular to the first direction, and the first moving carrying unit drives the substrate assembly to pass through the ribbon loading unit along the first direction. Correspondingly provided welding strip loading station, a plurality of welding strips are arranged on the substrate assembly along a second direction perpendicular to the first direction in the welding strip loading station.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN115555774A (en) * | 2022-12-05 | 2023-01-03 | 成都群英创能光电科技有限公司 | Battery piece welding device |
| CN115635319A (en) * | 2022-12-05 | 2023-01-24 | 浙江求是半导体设备有限公司 | Ribbon carrier assembly, welding apparatus and welding method |
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| CN115647825A (en) * | 2022-12-05 | 2023-01-31 | 浙江求是半导体设备有限公司 | Welding strip carrier, welding strip carrier assembly, welding equipment and welding method |
| CN115555774B (en) * | 2022-12-05 | 2023-03-24 | 成都群英创能光电科技有限公司 | Battery piece welding device |
| CN115647825B (en) * | 2022-12-05 | 2023-03-28 | 浙江求是半导体设备有限公司 | Welding strip carrier, welding strip carrier assembly, welding equipment and welding method |
| CN115555864B (en) * | 2022-12-05 | 2023-03-31 | 浙江求是半导体设备有限公司 | Photovoltaic solder strip carrier assembly, welding equipment and welding method |
| CN115986001A (en) * | 2022-12-26 | 2023-04-18 | 苏州迈展自动化科技有限公司 | A processing device for photovoltaic cell strings |
| WO2024139018A1 (en) * | 2022-12-26 | 2024-07-04 | 苏州迈展自动化科技有限公司 | Processing apparatus for photovoltaic cell string |
| CN115986001B (en) * | 2022-12-26 | 2026-03-24 | 苏州迈展自动化科技有限公司 | A processing device for photovoltaic cell strings |
| CN119419150A (en) * | 2024-09-02 | 2025-02-11 | 安徽美达伦光伏科技有限公司 | A method and device for re-plating a positive film of a battery cell after it turns red |
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Address after: No. 88 Jiulonghu Street, Donghu New Technology Development Zone, Wuhan City, Hubei Province, 430078 Patentee after: WUHAN DR LASER TECHNOLOGY Co.,Ltd. Address before: 430223 No.3 Factory building, optical storage Park, Wuhan Hi Tech State Holding Group Co., Ltd., No.5, huashiyuan 2nd Road, Donghu New Technology Development Zone, Wuhan City, Hubei Province Patentee before: WUHAN DR LASER TECHNOLOGY Co.,Ltd. |
