CN217778564U - Shank crossbeam assembly and vehicle - Google Patents
Shank crossbeam assembly and vehicle Download PDFInfo
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- CN217778564U CN217778564U CN202221977473.3U CN202221977473U CN217778564U CN 217778564 U CN217778564 U CN 217778564U CN 202221977473 U CN202221977473 U CN 202221977473U CN 217778564 U CN217778564 U CN 217778564U
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Abstract
本实用新型公开了一种小腿横梁总成和车辆,所述小腿横梁总成包括:小腿横梁;加强部,所述加强部连接于所述小腿横梁的端部,所述加强部的至少部分相对于所述小腿横梁朝前凸出设置;吸能盒组件,所述吸能盒组件连接于所述小腿横梁的后侧,且所述吸能盒组件用于与副车架相连。本实用新型的小腿横梁总成,小腿横梁的结构简单,设置成本较低,且在小腿横梁上设置加强部利于提升小腿横梁的结构强度,优化小腿横梁的弯矩得分,实现对行人的有效保护,实用性强。
The utility model discloses a shank beam assembly and a vehicle. The shank beam assembly comprises: a shank beam; a reinforcement part, the reinforcement part is connected to the end of the shank beam, and at least part of the reinforcement part is opposite to the The calf crossbeam protrudes forward and is arranged; a crash box assembly, the crash box assembly is connected to the rear side of the calf crossbeam, and the crash box assembly is used to connect with the subframe. In the calf beam assembly of the utility model, the structure of the calf beam is simple, and the installation cost is low, and the reinforcing part is arranged on the calf beam to improve the structural strength of the calf beam, optimize the bending moment score of the calf beam, and realize effective protection for pedestrians , Strong practicability.
Description
技术领域technical field
本实用新型涉及车辆制造技术领域,尤其是涉及一种小腿横梁总成和具有该小腿横梁总成的车辆。The utility model relates to the technical field of vehicle manufacturing, in particular to a lower leg beam assembly and a vehicle with the lower leg beam assembly.
背景技术Background technique
在每年的交通事故中,人车碰撞时腿部是致残率最高的部位。相关技术中,小腿横梁总成包括至少两个小腿横梁,结构复杂,且位于前侧的小腿横梁无法对行人起到很好的保护作用,存在改进的空间。In annual traffic accidents, the legs are the parts with the highest disability rate when people and vehicles collide. In the related art, the lower leg beam assembly includes at least two lower leg beams, the structure is complex, and the front lower leg beam cannot protect pedestrians well, so there is room for improvement.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提出一种小腿横梁总成,结构简单,能够对行人的腿部进行有效地保护。The utility model aims at at least solving one of the technical problems existing in the prior art. Therefore, an object of the present utility model is to provide a lower leg crossbeam assembly, which has a simple structure and can effectively protect the legs of pedestrians.
根据本实用新型实施例的小腿横梁总成,包括:小腿横梁;加强部,所述加强部连接于所述小腿横梁的端部,所述加强部的至少部分相对于所述小腿横梁朝前凸出设置;吸能盒组件,所述吸能盒组件连接于所述小腿横梁的后侧,所述吸能盒组件用于将所述小腿横梁与副车架相连。The calf beam assembly according to the embodiment of the present invention includes: a calf beam; a reinforcement part, the reinforcement part is connected to the end of the calf beam, and at least part of the reinforcement part protrudes forward relative to the calf beam out setting; an energy-absorbing box assembly, the energy-absorbing box assembly is connected to the rear side of the shank beam, and the energy-absorbing box assembly is used to connect the shank beam with the sub-frame.
根据本实用新型实施例的小腿横梁总成,小腿横梁的结构简单,设置成本较低,且在小腿横梁上设置加强部利于提升小腿横梁的结构强度,优化小腿横梁的弯矩得分,实现对行人的有效保护,实用性强。According to the calf beam assembly of the embodiment of the present invention, the structure of the calf beam is simple, and the installation cost is relatively low, and the reinforcement part is provided on the calf beam to improve the structural strength of the calf beam, optimize the bending moment score of the calf beam, and realize the safety of pedestrians. Effective protection, strong practicability.
根据本实用新型一些实施例的小腿横梁总成,所述小腿横梁包括梁体部和连接于所述梁体部两端的延伸部,所述延伸部相对于所述梁体部朝后倾斜设置,所述延伸部和/或所述梁体部与所述加强部相连,所述吸能盒组件与所述延伸部相连。According to the calf crossbeam assembly of some embodiments of the present utility model, the calf crossbeam includes a beam body and extension parts connected to both ends of the beam body, the extension part is inclined backward relative to the beam body, the extension part and/or Or the beam body part is connected to the reinforcement part, and the crash box assembly is connected to the extension part.
根据本实用新型一些实施例的小腿横梁总成,所述小腿横梁为冲压板件,所述加强部一体成型于所述小腿横梁上。According to the calf beam assembly of some embodiments of the present invention, the calf beam is a stamped plate, and the reinforcing part is integrally formed on the calf beam.
根据本实用新型一些实施例的小腿横梁总成,所述加强部为冲压板件,且所述加强部与所述小腿横梁贴合且相对固定。According to the calf cross-beam assembly of some embodiments of the present invention, the reinforcing part is a stamped plate, and the reinforcing part is attached to and relatively fixed to the calf cross-beam.
根据本实用新型一些实施例的小腿横梁总成,所述加强部包括连接板和延伸板,所述连接板与所述小腿横梁贴合且相对固定,所述延伸板与所述连接板相连且伸至所述小腿横梁的前侧。According to the calf crossbeam assembly of some embodiments of the present utility model, the reinforcing part includes a connecting plate and an extension plate, the connecting plate fits and is relatively fixed to the calf crossbeam, the extension plate is connected to the connecting plate and to the front of the calf crossbar.
根据本实用新型一些实施例的小腿横梁总成,所述延伸板和/或所述连接板设有连接孔,所述连接孔用于与前保险杠通过连接件相连。According to the calf cross member assembly of some embodiments of the present invention, the extension plate and/or the connection plate are provided with connection holes, and the connection holes are used to connect with the front bumper through a connection piece.
根据本实用新型一些实施例的小腿横梁总成,所述吸能盒组件包括吸能盒和小腿梁连接支架,所述吸能盒的一端与所述小腿横梁相连且另一端与所述小腿梁连接支架相连,所述小腿梁连接支架背离所述吸能盒的一端用于与所述副车架相连。According to the calf beam assembly of some embodiments of the present utility model, the energy-absorbing box assembly includes an energy-absorbing box and a connecting bracket for the calf beam, one end of the energy-absorbing box is connected to the calf beam and the other end is connected to the calf beam The connection brackets are connected, and the end of the shank beam connection bracket away from the crash box is used to connect with the subframe.
根据本实用新型一些实施例的小腿横梁总成,所述吸能盒具有吸能腔且后端敞开,所述小腿梁连接支架的前端伸至所述吸能盒内且与所述吸能盒可拆卸地相连。According to the calf beam assembly of some embodiments of the present utility model, the energy-absorbing box has an energy-absorbing chamber and its rear end is open, and the front end of the connecting bracket of the calf beam extends into the energy-absorbing box and is connected with the energy-absorbing box detachably attached.
根据本实用新型一些实施例的小腿横梁总成,所述小腿梁连接支架上设有第一定位部,所述吸能盒上设有第二定位部,所述第一定位部与所述第二定位部相互配合以使所述吸能盒与所述小腿梁连接支架相对固定。According to the calf beam assembly of some embodiments of the present utility model, a first positioning part is provided on the connecting bracket of the calf beam, a second positioning part is provided on the energy-absorbing box, and the first positioning part and the first positioning part are connected to each other. The two positioning parts cooperate with each other so that the crash box and the shank beam connection bracket are relatively fixed.
本实用新型还提出了一种车辆。The utility model also provides a vehicle.
根据本实用新型实施例的车辆,设置有上述任一种实施例所述的小腿横梁总成。The vehicle according to the embodiment of the utility model is provided with the lower leg beam assembly described in any one of the above embodiments.
所述车辆和上述的小腿横梁总成相对于现有技术所具有的优势相同,在此不再赘述。Compared with the prior art, the advantages of the vehicle and the above-mentioned shank beam assembly are the same, and will not be repeated here.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本实用新型实施例的小腿横梁总成的结构示意图;Fig. 1 is a schematic structural view of a calf beam assembly according to an embodiment of the present invention;
图2是根据本实用新型实施例的加强部的结构示意图;Fig. 2 is a structural schematic diagram of a reinforcing part according to an embodiment of the present invention;
图3是根据本实用新型实施例的小腿横梁的结构示意图;Fig. 3 is a schematic structural view of a calf beam according to an embodiment of the present invention;
图4是根据本实用新型实施例的第一支架的结构示意图;Fig. 4 is a schematic structural view of a first bracket according to an embodiment of the present invention;
图5是根据本实用新型实施例的第二支架的结构示意图;Fig. 5 is a schematic structural view of a second bracket according to an embodiment of the present invention;
图6是根据本实用新型实施例的第三支架的结构示意图;Fig. 6 is a schematic structural view of a third bracket according to an embodiment of the present invention;
图7是根据本实用新型实施例的第四支架的结构示意图;Fig. 7 is a schematic structural view of a fourth bracket according to an embodiment of the present invention;
图8是根据本实用新型实施例的小腿横梁总成安装于副车架的结构示意图;Fig. 8 is a structural schematic view of the shank beam assembly installed on the sub-frame according to the embodiment of the utility model;
图9是根据本实用新型另一些实施例的小腿横梁总成的截面示意图;Fig. 9 is a schematic cross-sectional view of a calf beam assembly according to other embodiments of the present invention;
图10是根据本实用新型实施例的小腿梁连接支架和吸能盒的装配截面图;Fig. 10 is an assembly cross-sectional view of the shank beam connection bracket and the energy-absorbing box according to the embodiment of the present invention;
图11是根据本实用新型一些实施例的小腿梁连接支架和吸能盒的局部示意图;Fig. 11 is a partial schematic diagram of a shank beam connection bracket and a crash box according to some embodiments of the present invention;
图12是根据本实用新型另一些实施例的小腿梁连接支架和吸能盒的装配截面图。Fig. 12 is an assembly cross-sectional view of a shank beam connection bracket and a crash box according to other embodiments of the present invention.
附图标记:Reference signs:
小腿横梁总成100,calf
小腿横梁1,梁体部11,加强筋111,延伸部12,主体板13,翻折板14,
加强部2,连接板21,延伸板22,连接孔23,配合槽24,
吸能盒3,第一支架31,第二支架32,弱化槽33,延伸翻边34,限位槽35,卡接凸起36,The energy-absorbing
小腿梁连接支架4,第三支架41,第四支架42,凹槽a,固定孔b,限位凸起43,卡接口44,连接螺栓5,The lower leg
副车架200。
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
下面参考图1-图12描述根据本实用新型实施例的小腿横梁总成100,该小腿横梁总成100的结构简单,且能够实现对行人的有效保护,且可适用于不同高度类型的车型,实用性强。The
其中,小腿横梁总成100适于安装于车架底部的前侧,以用于在行车过程中对路上的行人进行保护。如图8所示,小腿横梁总成100安装于车架的前侧的底部,以使车辆在与行人接触时,小腿横梁总成100可与行人的小腿位置接触,且在小腿横梁总成100与行人小腿接触过程中产生溃缩变形,以缓冲一部分的冲击力,从而避免车架直接冲击行人的小腿位置,进而对行人的小腿位置起到保护的作用。Wherein, the calf
如图1-图9所示,根据本实用新型实施例的小腿横梁总成100,包括:小腿横梁1、加强部2、吸能盒组件。如图8所示,小腿横梁总成100安装于副车架200的前侧。As shown in FIGS. 1-9 , the
加强部2连接于小腿横梁1的端部,加强部2的至少部分相对于小腿横梁1朝前凸出设置。其中,在实际设计时,可将加强部2设置为两个,两个加强部2分别位于小腿横梁1的两端的端部,通过加强部2提高小腿横梁1的端部的弯矩,以使加强部2的设置提升小腿横梁1的结构强度,提高小腿横梁1的弯矩得分,在行人与车辆接触时,行人可与小腿横梁1上的加强部2先行接触,以使加强部2与小腿横梁1共同配合实现较大的冲击力的溃缩吸收,从而增强对行人的保护效果。The reinforcing
在安装于车架后,两个加强部2位于车架的前侧的两个拐角位置处,由此,在车辆行驶过程中,两个加强部2可分别对来自车辆左前方或右前方的行人进行保护,也可避免小腿横梁1的端部过于刚性地撞击行人,保证行人安全。其中,在实际设计时,可将加强部2和小腿横梁1设置为两个单独的结构件,且进行固定连接;或者也可设置为一个整体件,即加强部2为在小腿横梁1上为一体成型,即不需增设单独的加强结构,如加强部2集成于小腿横梁1的前侧边。After being installed on the vehicle frame, the two reinforcing
吸能盒组件连接于小腿横梁1的后侧,且吸能盒组件用于将小腿横梁1与副车架200相连,其中,吸能盒组件的至少部分可构造为中空的盒状结构,以使吸能盒组件可受压变形以实现吸能溃缩的作用。The crash box assembly is connected to the rear side of the
由此,在将小腿横梁总成100安装于车辆后,吸能盒组件连接于小腿横梁1和副车架200之间,以在小腿横梁1与行人的腿部接触时,可挤压吸能盒组件相对于副车架200收缩变形,进而在变形的过程中吸收对于行人小腿位置处的撞击力,从而利于吸收撞击力,防止对行人的小腿部产生过于激烈的撞击。Therefore, after the lower leg
根据本实用新型实施例的小腿横梁总成100,小腿横梁1的结构简单,设置成本较低,且在小腿横梁1上设置加强部2利于提升小腿横梁1的结构强度,优化小腿横梁1的弯矩得分,实现对行人的有效保护,实用性强。According to the
在一些实施例中,小腿横梁1包括梁体部11和延伸部12。In some embodiments, the
其中,如图1和图3所示,延伸部12为两个,且两个延伸部12分别连接于梁体部11的两端,在实际设计时,延伸部12与梁体部11为一体成型结构,以增大小腿横梁1的整体结构强度,防止在使用过程中出现延伸部12与梁体部11连接处出现结构断裂的问题,提升小腿横梁1的结构安全性。Wherein, as shown in Fig. 1 and Fig. 3, there are two
如图3所示,延伸部12相对于梁体部11朝后倾斜设置,以使小腿横梁1的整体结构呈弓状,即延伸部12与梁体部11形成弯折结构,由此,在行人出现于车辆的左前方或右前方时,小腿横梁1的端部不会直接以垂直于行人的方向插向行人,而是在延伸部12处以一定的倾斜角度与行人接触,增强对行人的保护。As shown in Fig. 3, the
延伸部12和/或梁体部11与加强部2相连,即加强部2可连接于延伸部12,也可连接于加强部2的端部,或者加强部2同时与梁体部11和延伸部12相连,如图1所示,加强部2与延伸部12相连且加强部2的内端部分与梁体部11的端部相连,由此,利于增大加强部2与小腿横梁1的连接强度,提升小腿横梁1的弯矩得分。The
吸能盒组件与延伸部12相连,以使延伸部12受到的撞击力可传递至吸能盒组件,从而通过吸能盒组件的变形吸收撞击力,保证小腿横梁总成100的吸能效果。如将吸能盒组件的前端与延伸部12焊接固定。The crash box assembly is connected to the
在一些实施例中,梁体部11设有加强筋111,加强筋111利于提高梁体部11的结构强度。其中,如图1所示,加强筋111构造为长条状,且加强筋111在梁体部11的长度方向上延伸设置,以增大梁体部11沿长度方向上各个位置处的结构强度。In some embodiments, the
在一些实施例中,小腿横梁1为冲压板件,即小腿横梁1为采用钣金件冲压成型,结构简单,成型方式易于实现,且可在小腿横梁1的中部冲压处加强筋111,加工难度较低。其中,通过钣金件冲压形成小腿横梁1,相比于管状的小腿横梁1,成型效率更高,加工成本更低。In some embodiments, the
其中,小腿横梁1包括主体板13和翻折板14,翻折板14与主体板13弯折相连,且主体板13和翻折板14均以冲压的方式形成,不需设置复杂的加工模具。且在实际连接时,可将主体板13与加强部2相连,以使加强部2和小腿横梁1可一体安装于车架上;翻折板14和/或主体板13与吸能盒组件相连,这样,翻折板14可将冲击能量传递至吸能盒组件,以实现冲击力的传递和溃缩。Wherein, the
且在实际设计时,翻折板14连接于主体板13的后侧,且翻折板14相对于主体板13朝上翻起,连接时,主体板13所在的平面与水平面平行或与水平面之间的夹角较小,主体板13与加强部2的板面贴合,同时,翻折板14与吸能盒组件的前端贴合焊接,形成一个整体结构。其中,加强筋111设于主体板13上。And in the actual design, the folded
在一些实施例中,小腿横梁1为冲压板件,加强部2一体成型于小腿横梁1上,如图9所示,加强部2与小腿横梁1为一体成型结构,小腿横梁总成100的端部构造为具有U型横截面的形状,且小腿横梁总成100的底部以及后部形成为小腿横梁1,且小腿横梁总成100的前部形成为加强部2,由此,利于提高加强部2与小腿横梁1的连接强度,二者不易断裂。In some embodiments, the
其中,将加强部2集成于小腿横梁1上以与小腿横梁1一体成型,以使二者可通过同一结构件成型,如小腿横梁1和加强部2为一个整体板冲压成型,即加强部2和小腿横梁1不需分别单独成型,利于提高成型效率。Among them, the reinforcing
在一些实施例中,加强部2为冲压板件,即加强部2也可采用钣金件冲压成型,结构简单,成型方式易于实现,加工难度以及加工成本均较低。In some embodiments, the
且在实际安装时,将加强部2与小腿横梁1贴合且相对固定,如将加强部2的表面与小腿横梁1的表面贴合且以焊接的方式进行固定连接,由此,加强部2和小腿横梁1可分别成型,利于降低单个结构件的成型难度。And in the actual installation, the reinforcing
在一些实施例中,加强部2包括连接板21和延伸板22,连接板21和延伸板22弯折相连,且连接板21和延伸板22均以冲压的方式形成,不需设置复杂的加工模具。In some embodiments, the reinforcing
连接板21与小腿横梁1相连,即在实际连接时,连接板21与小腿横梁1贴合固定,如将连接板21的表面与主体板13的表面贴合并以焊接的方式固定连接。延伸板22与连接板21相连且伸至小腿横梁1的前侧,即延伸板22连接于连接板21的前侧边沿处,且延伸板22相对于连接板21朝前伸出,以在行人与车辆接触时,延伸板22可与行人先接触,且在受到一定的冲击力后,延伸板22可相对于连接板21弯折变形,缓冲一定的冲击力,增强对行人的保护效果。The connecting
在一些实施例中,延伸板22和/或连接板21设有连接孔23,连接孔23用于与前保险杠通过连接件相连,以使加强部2可与前保险杠可拆卸地相连,进而使得加强部2能够适用于不同高度车型的车架。由此,可使得小腿横梁总成100可适用于不同高度类型的前保险杠,增强整体结构在不同类型车型中的适用性。In some embodiments, the
其中,如图1和图2所示,延伸板22设有连接孔23,且连接孔23设置为多个,且多个连接孔23在延伸板22的长度方向上间隔开分布,以使延伸板22可在多个位置处实现与前保险杠的连接固定,增强加强部2与前保险杠的连接稳定性,便于长期使用。Wherein, as shown in Fig. 1 and Fig. 2, the
以及,可在延伸板22上设置配合槽24,配合槽24可用于与前保险杠上的凸出结构进行配合,以增大加强部2与前保险杠的连接强度。And, a matching
在一些实施例中,吸能盒组件包括吸能盒3和小腿梁连接支架4,吸能盒3的一端与小腿横梁1相连,且另一端与小腿梁连接支架4相连,小腿梁连接支架4背离吸能盒3的一端用于与副车架200相连。In some embodiments, the crash box assembly includes a
具体地,吸能盒3连接于小腿横梁1的后侧,小腿梁连接支架4连接于吸能盒3的后侧且用于与副车架200相连,其中,吸能盒3连接于小腿横梁1和小腿横梁连接支架4之间,且吸能盒3构造为中空的盒状结构,吸能盒3可受压变形以实现吸能溃缩的作用。Specifically, the
由此,在将小腿横梁总成100安装于车辆后,吸能盒3和小腿梁连接支架4连接于小腿横梁1和副车架200之间,以在小腿横梁1与行人的腿部接触时,可挤压吸能盒3,以使吸能盒3相对于小腿梁连接支架4以及副车架200收缩变形,进而在变形的过程中吸收对于行人小腿位置处的撞击力,从而利于吸收撞击力,防止对行人的小腿部产生过于激烈的撞击。Thus, after the lower leg
在一些实施例中,吸能盒3的前端面与小腿横梁1的翻折板14贴合相连,且吸能盒3的前端的下侧边沿处还设有朝前凸出的延伸翻边34,延伸翻边34伸至主体板13的底部以与主体部13贴合相连。In some embodiments, the front end of the energy-absorbing
在一些实施例中,吸能盒3具有吸能腔且后端敞开,且在实际设计时,可将吸能盒3和小腿梁连接支架4均构造为中空结构,且小腿梁连接支架4的前端伸至吸能盒3内,且与吸能盒3可拆卸地相连,以使二者连接后在行人与小腿横梁总成100接触受力后,吸能盒3和小腿梁连接支架4可相对运动溃缩,以增强吸能效果。In some embodiments, the energy-absorbing
换言之,吸能盒3套设于小腿梁连接支架4外,且吸能盒3与小腿梁连接支架4可拆卸地相连。如图1所示,吸能盒3构造为中空的盒状结构,吸能盒3的前端与小腿横梁1相连,且吸能盒3的后端敞开,同时,小腿梁连接支架4的前端与吸能盒3的后端相连,且小腿梁连接支架4的前端伸至吸能盒3的吸能腔内,且在伸至固定位置后,通过连接件进行连接固定。In other words, the energy-absorbing
具体地,在实际设计时,可在吸能盒3上设有固定孔b,且在小腿梁连接支架4上也设置固定孔b,以使二者的固定孔b正对设置,并通过贯穿固定孔b的连接件实现连接固定,结构简单安装方便。Specifically, in actual design, a fixing hole b may be provided on the
由此,在小腿横梁1与行人发生碰撞接触时,吸能盒3受力变形,且小腿梁连接支架4可在冲击力的作用下进一步地伸至吸能盒3内,从而通过二者的相对运动,实现溃缩吸能。Thus, when the
在一些实施例中,小腿梁连接支架4上设有第一定位部,且在吸能盒3上设有第二定位部,第一定位部与第二定位部相对配合以使吸能盒3固定连接于小腿梁连接支架4。In some embodiments, the shank
其中,第一定位部可与第二定位部限位配合。具体地,可将第一定位部和第二定位部中的一个构造为限位槽35,且另一个构造为限位凸起43,以使限位凸起43伸至限位凹槽内,实现吸能盒3与小腿梁连接支架4的快速卡接,且在卡接之后可通过穿设于固定孔b的连接件进行固定,如图10所示,小腿梁连接支架4的前端伸至吸能盒3内,且通过沿上下方向贯穿的连接件进行连接固定。如图10所示,连接件可构造为连接螺栓5。Wherein, the first positioning part can limitly cooperate with the second positioning part. Specifically, one of the first positioning portion and the second positioning portion can be configured as a limiting
且在实际设计时,如图11所示,在小腿梁连接支架4的下侧面设有限位凸起43,且在吸能盒3的后端设有限位槽35,限位槽35朝后敞开,由此,在将小腿梁连接支架4朝前伸至吸能盒3内时,限位凸起43朝前伸至限位槽35内,以实现小腿梁连接支架4与吸能盒3的卡接固定。And in the actual design, as shown in Figure 11, a limiting
其中,限位槽35的开口宽度可设置为渐变,如将限位槽35的开口宽度设置为朝后逐渐减小,以使限位凸起43可夹紧于限位槽35内,且小腿梁连接支架4与副车架200连接固定,从而对小腿横梁1的X向、Y向、绕Z向旋转方向起到精准的定位作用,装配人员可简单直接地将连接件从安装孔中穿过,避免不断调整小腿横梁1至适当的位置,节省装配节拍及劳动强度,以上结构仅需一名人员即可完成装配,而以往结构至少需两名以上人员或者定值特殊工装才可完成,降低安装难度。Wherein, the opening width of the limiting
以及,限位槽35可为冲裁成型。And, the limiting
在另一些实施例中,第一定位部和第二定位部可卡接配合,如第一定位部和第二定位部中的一个构造为卡接凸起36,且另一个构造为卡接口44,以使吸能盒3可卡接于小腿梁连接支架4。如图12所示,吸能盒3的后端设有卡接凸起36,且在小腿梁连接支架的侧壁设有卡接口44,小腿梁连接支架4朝前伸至吸能盒3内时卡接凸起36伸至卡接口44内,实现卡接固定,结构简单,安装方便。In some other embodiments, the first positioning portion and the second positioning portion can be snap-fitted, for example, one of the first positioning portion and the second positioning portion is configured as a snap-in
其中,在吸能盒3和小腿梁连接支架4的至少一个上可设置弱化槽33,如图1所示,在吸能盒3的上侧和下侧均可设置弱化槽33,且弱化槽33为多个,多个弱化槽33在吸能盒3的长度方向上间隔开分布,以增强吸能盒3的吸能效果。Wherein, at least one of the energy-absorbing
在一些实施例中,吸能盒3包括第一支架31和第二支架32,即吸能盒3的两部分结构可为分别成型,且在实际安装时,在连接为一个整体结构。其中,第一支架31和第二支架32均可以冲压的方式进行加工成型,如图4和图5所示,第一支架31和第二支架32构造为板状件且冲压形成凹槽a,从而在安装时,第一支架31与第二支架32相连,且形成一个中空结构。In some embodiments, the
第一支架31和第二支架32拼接相连,即在实际安装时,将第一支架31和第二支架32具有凹槽a的一侧相对设置,且拼接贴合再通过焊接的方式进行连接固定,保证二者的连接强度。由此,可实现吸能盒3的分体成型,不需以复杂的模具加工吸能盒的中空腔,降低设计难度且降低加工成本,重量轻且成本低。The
其中,设于第一支架31和第二支架32上的弱化槽33也可以冲压的方式加工成型,利于降低成型难度。Wherein, the weakening
以及,和/或小腿梁连接支架4包括第三支架41和第四支架42,即小腿梁连接支架4的两部分结构可为分别成型,且在实际安装时,在连接为一个整体结构。其中,第三支架41和第四支架42均可以冲压的方式进行加工成型,如图6和图7所示,第三支架41和第四支架42构造为板状件且冲压形成凹槽a,从而在安装时,第三支架41和第四支架42相连,且形成一个中空结构。And, and/or the shank
第三支架41和第四支架42拼接相连,即在实际安装时,将第三支架41和第四支架42具有凹槽a的一侧相对设置,且拼接贴合再通过焊接的方式进行连接固定,保证二者的连接强度。由此,可实现小腿梁连接支架4的分体成型,不需以复杂的模具加工该支架的中空腔,降低设计难度且降低加工成本,重量轻且成本低。The
由此,吸能盒3和小腿梁连接支架4均可构造为中空的管状结构,从而在行人碰撞过程中起到很好的吸能溃缩的作用。Therefore, both the energy-absorbing
本实用新型还提出了一种车辆。The utility model also provides a vehicle.
根据本实用新型实施例的车辆,设置有上述任一种实施例的小腿横梁总成100,小腿横梁1的结构简单,设置成本较低,且在小腿横梁1上设置加强部2利于提升小腿横梁1的结构强度,优化小腿横梁1的弯矩得分,实现对行人的有效保护,且加强部2可与不同高度的车型连接,利于适用于不同高度类型的车型,实用性强。According to the vehicle of the embodiment of the utility model, the
由此,使得车辆的前侧通过设置小腿横梁总成100,可合理地布局能量吸收,同时,加强部2可对道路弱势群体起到很好的保护作用,成本低,操作简单且又人性化的设计。同时,可使得高速碰撞能量传递更加均衡,并可提升碰撞性能及前舱前端结构的模态、刚度和强度,且在车辆行驶过程中,即可保证本车成员的安全,又可减少对撞击车辆的损伤。Therefore, by setting the lower
1、在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。1. In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front ", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", " The orientations or positional relationships indicated by "axial", "radial", and "circumferential" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.
2、在本实用新型的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。2. In the description of the present utility model, "first feature" and "second feature" may include one or more of these features.
3、在本实用新型的描述中,“多个”的含义是两个或两个以上。3. In the description of the present utility model, "multiple" means two or more.
4、在本实用新型的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。4. In the description of the present utility model, "above" or "under" the first feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them.
5、在本实用新型的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。5. In the description of the present utility model, "above", "above" and "above" the first feature include the first feature being directly above and obliquely above the second feature, or simply mean the level of the first feature The height is higher than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation Specific features, structures, materials or characteristics described in an embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications, the scope of the present invention is defined by the claims and their equivalents.
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