CN217951237U - Swing valve with adjustable opening degree - Google Patents
Swing valve with adjustable opening degree Download PDFInfo
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- CN217951237U CN217951237U CN202221506443.4U CN202221506443U CN217951237U CN 217951237 U CN217951237 U CN 217951237U CN 202221506443 U CN202221506443 U CN 202221506443U CN 217951237 U CN217951237 U CN 217951237U
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- 238000007789 sealing Methods 0.000 claims abstract description 83
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Abstract
Description
技术领域technical field
本实用新型属于摆动阀技术领域,具体为一种开度可调的摆动阀门。The utility model belongs to the technical field of swing valves, in particular to a swing valve with adjustable opening.
背景技术Background technique
阀门是流体输送系统中的控制部件,具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能。阀门的种类繁多,不同工作环境、不同的输送介质所采取的结构、方案各有特点,摆动阀是浓相正压气力输送系统中的一个重要部件。The valve is a control component in the fluid delivery system, which has functions such as cut-off, adjustment, flow diversion, reverse flow prevention, pressure stabilization, flow diversion or overflow pressure relief. There are many types of valves, and the structures and schemes adopted by different working environments and different conveying media have their own characteristics. The swing valve is an important component in the dense phase positive pressure pneumatic conveying system.
摆动阀通常包括阀体、阀芯、气缸、转轴、摆臂及阀板;现有技术中,由于是采用气缸直接带动摆臂转动,用摆臂带动阀芯摆动,完成阀芯的开启或者关闭。这样设置会导致腔体、阀门和气缸所需的空间较大,使得整体结构不紧凑。A swing valve usually includes a valve body, a valve core, a cylinder, a rotating shaft, a swing arm and a valve plate; in the prior art, since the cylinder directly drives the swing arm to rotate, the swing arm drives the valve core to swing to complete the opening or closing of the valve core. . This arrangement will result in a larger space required for the cavity, valves and cylinders, making the overall structure not compact.
实用新型内容Utility model content
本实用新型的目的在于提供一种开度可调的摆动阀门,以解决背景技术中提出的现有技术中,摆动阀整体所需空间较大的问题。The purpose of the utility model is to provide a swing valve with adjustable opening, so as to solve the problem that the swing valve requires a large space in the prior art proposed in the background art.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种开度可调的摆动阀门,包括阀芯、阀体以及驱动装置;其中,在阀体上设置有阀门开口,阀芯设置在阀体的内部,驱动装置设置在阀体的外部,驱动装置用于驱动阀芯移动;A swing valve with adjustable opening, including a valve core, a valve body and a driving device; wherein, a valve opening is arranged on the valve body, the valve core is arranged inside the valve body, and the driving device is arranged outside the valve body to drive The device is used to drive the spool to move;
阀芯包括第一密封板、第二密封板、滚珠安装架和驱动支撑架;其中,密封板和第二密封板设置在驱动支撑架的两侧,滚珠安装架设置在第一密封板和第二密封板之间的位置;在滚珠安装架上设置有滚珠组件,在第一密封板和支撑板的内表面上均设置有与滚珠组件配合的滚珠槽;The valve core includes a first sealing plate, a second sealing plate, a ball mounting frame and a driving support frame; wherein, the sealing plate and the second sealing plate are arranged on both sides of the driving supporting frame, and the ball mounting frame is arranged on the first sealing plate and the second sealing plate. The position between the two sealing plates; a ball assembly is provided on the ball mounting frame, and a ball groove matching with the ball assembly is provided on the inner surface of the first sealing plate and the support plate;
驱动装置包括驱动气缸、齿轮和齿条,其中,驱动气缸与齿条固定连接,齿条与齿轮啮合;齿轮与设置在阀体上的转动轴固定连接;在转动轴的端部还固定设置有推动块,推动块的端部转动连接有推动杆,推动杆用于推动滚珠安装架移动;推动杆的端部与滚珠安装架铰接。The driving device includes a driving cylinder, a gear and a rack, wherein the driving cylinder is fixedly connected to the rack, and the rack is engaged with the gear; the gear is fixedly connected to the rotating shaft arranged on the valve body; The push block is rotatably connected with a push rod at the end of the push block, and the push rod is used to push the ball mounting frame to move; the end of the push rod is hinged with the ball mounting frame.
根据上述技术方案,阀芯内还设置有复位组件;复位组件包括内套管和外套管,内套管通过螺栓固定设置在第一密封板上,外套管套设在内套管的外部,且外套管的一端与第二密封板固定连接,在外套管和内套管之间还设置有弹簧,通过复位组件使第一密封板和第二密封板连接。According to the above technical solution, a reset assembly is also provided in the valve core; the reset assembly includes an inner sleeve and an outer sleeve, the inner sleeve is fixed on the first sealing plate by bolts, and the outer sleeve is sleeved outside the inner sleeve, and One end of the outer sleeve is fixedly connected with the second sealing plate, and a spring is also arranged between the outer sleeve and the inner sleeve, and the first sealing plate and the second sealing plate are connected through the reset assembly.
根据上述技术方案,在齿条的外部还设置有套筒,套筒用于对齿条进行防尘保护。According to the above technical solution, a sleeve is also provided outside the rack, and the sleeve is used to protect the rack from dust.
根据上述技术方案,转动轴的一端设置在阀体的内部,转动轴的另一端延伸至阀体的外部,转动轴与阀体转动密封。According to the above technical solution, one end of the rotating shaft is arranged inside the valve body, the other end of the rotating shaft extends to the outside of the valve body, and the rotating shaft is rotationally sealed with the valve body.
根据上述技术方案,推动杆的端部与滚珠安装架铰接。According to the above technical solution, the end of the push rod is hinged to the ball mounting frame.
根据上述技术方案,在驱动支撑架的内部还设置有限位凸台,限位凸台用于对推动杆进行限位。According to the above technical solution, a limiting boss is provided inside the driving support frame, and the limiting boss is used to limit the position of the push rod.
根据上述技术方案,在第一密封板和第二密封板上均设置有安装槽,安装槽用于安装密封圈。According to the above technical solution, installation grooves are provided on both the first sealing plate and the second sealing plate, and the installation grooves are used for installing the sealing ring.
根据上述技术方案,阀体包括第一阀体和第二阀体,第一阀体和第二阀体可拆卸连接。According to the above technical solution, the valve body includes a first valve body and a second valve body, and the first valve body and the second valve body are detachably connected.
根据上述技术方案,在滚珠安装架上设置有10-14套滚珠组件, 10-14套滚珠组件均匀设置在滚珠安装架上。According to the above technical solution, 10-14 sets of ball assemblies are arranged on the ball mounting frame, and 10-14 sets of ball assemblies are evenly arranged on the ball mounting frame.
根据上述技术方案,在阀体的两侧还设置有连接法兰。According to the above technical solution, connecting flanges are also provided on both sides of the valve body.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
在本实用新型中,通过设置有阀芯、阀体以及驱动装置;阀芯包括第一密封板、第二密封板、滚珠安装架和驱动支撑架,在滚珠安装架上设置滚珠组件,在第一密封板和第二密封板上设置滚珠槽,通过驱动装置推动滚珠安装架内的滚珠组件在第一密封板和第二密封板上移动,使滚珠组件从滚珠槽内滚出或复位(滚珠回到滚珠槽内),从而完成阀门的开启或者关闭,使得阀门开启或者关闭的震动降低,解决了传统摆动阀直接推动阀芯导致的震动过大的问题。并且,通过使用齿轮齿条来实现摆动阀的开启或者关闭,方便了对阀门开启角度的控制。In the utility model, a valve core, a valve body and a driving device are provided; the valve core includes a first sealing plate, a second sealing plate, a ball mounting frame and a driving support frame, and a ball assembly is arranged on the ball mounting frame. Ball grooves are arranged on the first sealing plate and the second sealing plate, and the ball assembly in the ball installation frame is pushed to move on the first sealing plate and the second sealing plate through the driving device, so that the ball assembly rolls out or resets from the ball groove (ball Return to the ball groove), so as to complete the opening or closing of the valve, reduce the vibration of the valve opening or closing, and solve the problem of excessive vibration caused by the traditional swing valve directly pushing the valve core. Moreover, the opening or closing of the swing valve is realized by using the rack and pinion, which facilitates the control of the opening angle of the valve.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型俯视结构示意图;Fig. 2 is a schematic view of the structure of the utility model;
图3为本实用新型驱动装置结构示意图;Fig. 3 is a structural schematic diagram of the drive device of the present invention;
图4为本实用新型内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the utility model;
图5为本实用新型阀体结构示意图之一;Fig. 5 is one of the structure schematic diagrams of the utility model valve body;
图6为本实用新型阀体关闭示意图;Fig. 6 is a schematic diagram of closing of the valve body of the present invention;
图7为本实用新型阀体结构示意图之二;Fig. 7 is the second structure schematic diagram of the utility model valve body;
图8为本实用新型开启示意图;Figure 8 is a schematic diagram of opening the utility model;
图9为本实用新型A处局部放大结构示意图;Fig. 9 is a schematic diagram of a partially enlarged structure at A of the utility model;
图10为本实用新型后视结构示意图。Fig. 10 is a schematic diagram of the rear view structure of the utility model.
图中标记:100-阀体,101-第一阀体,102-第二阀体,103-阀门开口,200-第一密封板,300-第二密封板,400-滚珠安装架,500-驱动支撑架, 600-滚珠组件,700-滚珠槽,800-驱动气缸,900-齿轮,110-齿条, 111-转动轴,112-推动块,113-推动杆,114-内套管,115-外套管, 116-弹簧,117-套筒,118-限位凸台,119-安装槽,120-密封圈,121- 滑动槽,122-导轮。Marks in the figure: 100-valve body, 101-first valve body, 102-second valve body, 103-valve opening, 200-first sealing plate, 300-second sealing plate, 400-ball mounting frame, 500- Drive support frame, 600-ball assembly, 700-ball groove, 800-drive cylinder, 900-gear, 110-rack, 111-rotating shaft, 112-pushing block, 113-pushing rod, 114-inner sleeve, 115 -outer sleeve, 116-spring, 117-sleeve, 118-limiting boss, 119-installation groove, 120-sealing ring, 121-sliding groove, 122-guide wheel.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例一Embodiment one
如图1、图2、图3和图10所示,一种开度可调的摆动阀门,包括阀芯、阀体100以及驱动装置;其中,在阀体100上设置有阀门开口103,阀芯设置在阀体100的内部,驱动装置设置在阀体100的外部,驱动装置用于驱动阀芯移动;As shown in Figure 1, Figure 2, Figure 3 and Figure 10, a swing valve with adjustable opening includes a valve core, a
阀芯包括第一密封板200、第二密封板300、滚珠安装架400和驱动支撑架 500;其中,第一密封板200和第二密封板300设置在驱动支撑架500的两侧,滚珠安装架400设置在第一密封板200和第二密封板300之间的位置;在滚珠安装架400上设置有滚珠组件600,在第一密封板200和第二密封板的内表面上均设置有与滚珠组件600配合的滚珠槽700;The valve core includes a
如图3所示,驱动装置包括驱动气缸800、齿轮900和齿条110,其中,驱动气缸800与齿条110固定连接,齿条110与齿轮900啮合;齿轮900与设置在阀体100上的转动轴111固定连接;在转动轴111 的端部还固定设置有推动块112,推动块112的端部转动连接有推动杆113,推动杆113用于推动滚珠安装架400移动;推动杆113的端部与滚珠安装架400铰接。As shown in Figure 3, the driving device includes a
进一步的,驱动气缸800选用伺服气缸,可控制阀门开启程度来减小前级连接的真空泵的抽速,从而调节工艺腔体内的真空度。Further, the
在本实用新型中,通过设置有阀芯、阀体100以及驱动装置;阀芯包括第一密封板200、第二密封板300、滚珠安装架400和驱动支撑架500,在滚珠安装架400上设置滚珠组件600,在第一密封板200和第二密封板300 上设置滚珠槽700,通过驱动装置推动滚珠安装架400内的滚珠组件 600在第一密封板200和第二密封板300上移动,使滚珠组件600从滚珠槽700 内滚出或复位,从而完成阀门的开启或者关闭,使得阀门开启或者关闭的震动降低,解决了传统摆动阀直接推动阀芯导致的震动过大的问题。并且,通过使用齿轮900齿条110来实现摆动阀的开启或者关闭,方便了对阀门开启角度的控制。In the utility model, a valve core, a
实施例二Embodiment two
本实施例为实施例一的进一步细化。阀芯内还设置有复位组件;复位组件包括内套管114和外套管115,内套管114通过螺栓固定设置在第一密封板200上,外套管115套设在内套管114的外部,且外套管 115的一端与第二密封板300固定连接,在外套管115和内套管114之间还设置有弹簧116,通过复位组件使第一密封板200和第二密封板300连接。This embodiment is a further refinement of Embodiment 1. A reset assembly is also provided in the valve core; the reset assembly includes an
在齿条110的外部还设置有套筒117,套筒117用于对齿条110 进行防尘保护。A
转动轴111的一端设置在阀体100的内部,转动轴111的另一端延伸至阀体100的外部,转动轴111与阀体100转动密封。One end of the rotating
推动杆113的端部与滚珠安装架400铰接。The end of the
在驱动支撑架500的内部还设置有限位凸台118,限位凸台118 用于对推动杆113进行限位。A
在第一密封板200和第二密封板300上均设置有安装槽119,安装槽119 用于安装密封圈120。Both the
阀体100包括第一阀体101和第二阀体102,第一阀体101和第二阀体102可拆卸连接。The
通过将阀体100设置为第一阀体101和第二阀体102,便于维护,无需拆除连接的管道或工艺腔体就能对阀门进行维护。By setting the
在滚珠安装架400上设置有10-14套滚珠组件600,10-14套滚珠组件600均匀设置在滚珠安装架400上。10-14 sets of
进一步的,一套滚珠组件600的内部设置有两个滚珠,两个滚珠分别设置在滚珠组件600的两端部,且两个滚珠分别与第一密封板200和第二密封板300接触。在推动杆113推动滚珠安装架400移动时,滚珠除了能起到推动第一密封板200和第二密封板300的作用外,还可以使滚珠安装架400在移动过程中,降低与第一密封板200和第二密封板300的摩擦,使运行更为平滑,降低阀门的抖动。Further, two balls are arranged inside a set of
进一步的,在驱动支撑架500的内部上还设置有滑动槽121,在滚珠安装架400上设置有与滑动槽121配合的导轮122,通过导轮122 与滑动槽121的配合,使滚珠安装架400与驱动支撑架500滑动连接。Further, a
在阀体100的两侧还设置有连接法兰。Connecting flanges are also provided on both sides of the
进一步,连接法兰设置有两套,两套连接法兰分别设置在阀体100 的两侧,且两套连接法兰分别与阀门开口103连通。Further, there are two sets of connecting flanges, and the two sets of connecting flanges are respectively arranged on both sides of the
本实用新型的工作原理为:在使用时,打开驱动气缸800,驱动气缸800带动齿条110移动,齿条110带动齿轮900转动,齿轮900 带动转动轴111转动,从而带动设置在转动轴111端部的推动块112 转动,由于推动块112与推动杆113的一端转动连接,推动杆113的另一端与滚珠安装架400铰接,从而带动滚珠安装架400移动,通过滚珠安装架400的移动,带动滚珠组件600左右移动,完成对阀门开口103的密封或者开启,从而完成阀门的开启或者关闭。The working principle of the utility model is: when in use, open the driving
实施例三Embodiment three
本实施例提供一种阀门开启的具体实施方式。如图7、图8和图9 所示,阀门开启时,首先,打开驱动气缸800,驱动气缸800带动齿条110向外移动,从而带动齿轮900逆时针转动,齿轮900带动转动轴111和推动块112一起逆时针转动,通过推动块112带动推动杆113移动,从而使推动杆113带动滚珠安装架400向左移动,并将滚珠安装架400内部的滚珠组件600推回滚珠槽700的内部,使得第一密封板200 和第二密封板300解除支撑,且第一密封板200和第二密封板300在复位组件的作用下复位,使阀门开启。This embodiment provides a specific implementation manner of opening a valve. As shown in Figure 7, Figure 8 and Figure 9, when the valve is opened, firstly, the driving
实施例四Embodiment four
本实施例提供一种阀门关闭的具体实施方式。如图5和图6所示,阀门关闭时,首选打开驱动气缸800,驱动气缸800带动齿条110向内移动,从而带动齿轮900顺时针转动,齿轮900带动转动轴111和推动块112一起顺时针转动,通过推动块112带动推动杆113一起转动,从而带动滚珠安装架400向右移动,并将滚珠安装架400内部的滚珠组件600从滚珠槽700内推出,由于滚珠槽700是向内倾斜设置的,使得滚珠槽700的左端深度大于右端的深度,当滚珠组件600向右移动时,由于第一密封板200和第二密封板300之间的高度变窄,滚珠组件600会推动第一密封板200和第二密封板300向两端移动,使第一密封板200和支撑板300分别与阀体100抵接,关闭阀体100。并且,第一密封板200和第二密封板300在移动过程中,会将密封圈120压缩,使第一密封板200和支撑板300与阀体100之间密封。并且,第一密封板200和第二密封板300在移动过程中,也会将复位组件的内套管114和外套管115分别向两端拉伸。This embodiment provides a specific implementation manner of valve closing. As shown in Figures 5 and 6, when the valve is closed, the driving
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or sequence. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114893571A (en) * | 2022-06-16 | 2022-08-12 | 四川九天真空科技股份有限公司 | Swing valve with adjustable opening degree and control method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114893571A (en) * | 2022-06-16 | 2022-08-12 | 四川九天真空科技股份有限公司 | Swing valve with adjustable opening degree and control method thereof |
| CN114893571B (en) * | 2022-06-16 | 2025-04-01 | 四川九天真空科技有限公司 | A swing valve with adjustable opening and control method thereof |
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