CN217955670U - Coiling machine with thread trimming mechanism - Google Patents
Coiling machine with thread trimming mechanism Download PDFInfo
- Publication number
- CN217955670U CN217955670U CN202222247506.5U CN202222247506U CN217955670U CN 217955670 U CN217955670 U CN 217955670U CN 202222247506 U CN202222247506 U CN 202222247506U CN 217955670 U CN217955670 U CN 217955670U
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- Prior art keywords
- magnetic core
- wire
- wiring
- winding
- trimming
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- 230000007246 mechanism Effects 0.000 title claims abstract description 203
- 238000009966 trimming Methods 0.000 title claims abstract description 29
- 239000011162 core material Substances 0.000 claims abstract description 82
- 238000004804 winding Methods 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000010008 shearing Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910001289 Manganese-zinc ferrite Inorganic materials 0.000 description 2
- 229910001053 Nickel-zinc ferrite Inorganic materials 0.000 description 2
- JIYIUPFAJUGHNL-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] JIYIUPFAJUGHNL-UHFFFAOYSA-N 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Coil Winding Methods And Apparatuses (AREA)
Abstract
The utility model discloses a coiler with trimming mechanism, move including magnetic core material loading feed mechanism, magnetic core receiving material and carry mechanism, the hot-blast mechanism of bonding, wire winding finished product discharge mechanism, eight wire winding mechanisms, desiccator feed mechanism, trimming distribution mechanism, frame, paying out machine structure, install magnetic core material loading feed mechanism, magnetic core receiving material in the frame and move mechanism, the hot-blast mechanism of bonding, wire winding finished product discharge mechanism, eight wire winding mechanisms, desiccator feed mechanism, trimming distribution mechanism, paying out machine structure is installed to the side of frame. The utility model discloses can be fast automatic distribute line, wire winding, trimming to the magnetic core, automatic feeding, the efficient of processing can all be realized to magnetic core, line.
Description
Technical Field
The utility model relates to a coiler technical field especially relates to a coiler with trimming mechanism.
Background
Magnetic core: magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials. The manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density and has the characteristic of lower loss. The nickel-zinc ferrite has the characteristics of extremely high resistivity, low magnetic permeability of less than several hundred, and the like. Ferrite cores are used in coils and transformers for various electronic devices. The winding machine is a device for winding a wire on a magnetic core, and the existing winding machine has less magnetic cores participating in winding when winding the magnetic cores, low processing efficiency and low automation degree.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects in the prior art and providing a wire winding machine with a wire cutting mechanism.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a coiler with trimming mechanism, includes magnetic core material loading feed mechanism, magnetic core material receiving and moves and carry mechanism, the hot-blast mechanism of bonding, wire winding finished product discharge mechanism, eight wire winding mechanisms, desiccator feed mechanism, trimming distribution mechanism, frame, paying out machine structure, install magnetic core material loading feed mechanism, magnetic core material receiving and move and carry mechanism, the hot-blast mechanism of bonding, wire winding finished product discharge mechanism, eight wire winding mechanisms, desiccator feed mechanism, trimming distribution mechanism in the frame, paying out machine structure is installed to the side of frame.
Preferably, magnetic core material loading feed mechanism includes magnetic core material loading vibration disc, magnetic core feed bin, magnetic core translation mechanism.
Preferably, the eight-axis winding mechanism comprises a nozzle lifting mechanism, a magnetic core nozzle, a stripper plate and a winding servo power mechanism, and the nozzle lifting mechanism is used for driving the magnetic core nozzle to lift.
Preferably, the trimming wiring mechanism comprises a wiring translation mechanism, a wiring mechanism, a trimming mechanism, an X-axis translation mechanism, a Y-axis translation mechanism and a Z-axis translation mechanism, the wiring translation mechanism is used for driving the wiring mechanism and the trimming mechanism to integrally translate, the X-axis translation mechanism is used for driving the wiring mechanism to move along the X-axis direction, the Y-axis translation mechanism is used for driving the wiring mechanism to move along the Y-axis direction, and the Z-axis translation mechanism is used for driving the wiring mechanism to move along the Z-axis direction.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses in, the magnetic core passes through the vibration dish of magnetic core material loading feed mechanism, directly shake the branch material, magnetic core material loading feed mechanism includes magnetic core material loading vibration dish, the magnetic core feed bin, magnetic core translation mechanism, divide the material level into 8 products through magnetic core feed mechanism, eight wire winding mechanisms include clamp mouth elevating system, magnetic core clamp mouth, the flitch of returning charge, winding servo power unit, clamp mouth elevating system is used for driving magnetic core clamp mouth to go up and down, 4 are inhaled next time to magnetic core clamp mouth, twice are inhaled fully, then move over to the left side around the wire clamp overhead, move the magnetic core through magnetic core material receiving and move the carrying mechanism and carry, paying-off machine constructs and is used for the unwrapping wire, eight wire winding mechanisms are used for the wire winding, carry out the distribution through the distribution mechanism, carry out the trimming through trimming mechanism, the hot-blast mechanism that bonds behind passes through the desiccator feed mechanism antedisplacement, come to heat, the higher authority through X axle translation mechanism, Y axle translation mechanism, Z axle translation mechanism will fly to the fork move the winding in place the wire winding, stick together and do not scatter after the heating, after the fork is flying around the wire winding, through the wire cutting mechanism, it is gone up from the finished product winding tool through the winding mechanism; can be fast automatic to the magnetic core carry out distribution, wire winding, trimming, and automatic feeding, the efficient of processing can all be realized to magnetic core, line.
Drawings
Fig. 1 is an isometric view of a wire winder having a wire cutting mechanism according to the present invention;
fig. 2 is a top view of a wire winding machine with a wire cutting mechanism according to the present invention;
fig. 3 is a schematic structural view of a magnetic core feeding and separating mechanism of a winding machine with a thread trimming mechanism according to the present invention;
FIG. 4 is a partial schematic view of the structure of FIG. 1;
fig. 5 is a schematic structural view of an eight-axis winding mechanism of a wire winder with a wire cutting mechanism according to the present invention;
fig. 6 is a schematic view of an installation structure of a wire-distributing translation mechanism of a wire winder with a wire cutting mechanism according to the present invention;
fig. 7 is a schematic view of an installation structure of a wire distribution mechanism of a wire winding machine with a wire cutting mechanism according to the present invention.
In the figure: 1 magnetic core material loading feed mechanism, 11 magnetic core material loading vibration discs, 12 magnetic core bins, 13 magnetic core translation mechanisms, 2 magnetic core feed mechanisms, 3 magnetic core material receiving and transferring mechanisms, 4 bonding hot air mechanisms, 5 winding finished product discharge mechanisms, 6 eight-axis winding mechanisms, 61 clamping nozzle lifting mechanisms, 62 magnetic core clamping nozzles, 63 material returning plates, 64 winding servo power mechanisms, 7 dryer feed mechanisms, 8 wire shearing distribution mechanisms, 81 wire distribution translation mechanisms, 82 wire distribution mechanisms, 83 wire shearing mechanisms, 84X-axis translation mechanisms, 85Y-axis translation mechanisms, 86Z-axis translation mechanisms, 9 racks and 10 wire releasing mechanisms.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1, 2 and 4, a winding machine with a trimming mechanism includes a magnetic core feeding and distributing mechanism 1, a magnetic core distributing mechanism 2, a magnetic core receiving and transferring mechanism 3, a bonding hot air mechanism 4, a winding finished product discharging mechanism 5, an eight-axis winding mechanism 6, a dryer feeding mechanism 7, a trimming and distributing mechanism 8, a frame 9 and a paying-off mechanism 10, wherein the magnetic core feeding and distributing mechanism 1, the magnetic core distributing mechanism 2, the magnetic core receiving and transferring mechanism 3, the bonding hot air mechanism 4, the winding finished product discharging mechanism 5, the eight-axis winding mechanism 6, the dryer feeding mechanism 7 and the trimming and distributing mechanism 8 are installed on the frame 9, and the paying-off mechanism 10 is installed on the side edge of the frame 9.
Referring to fig. 3, the magnetic core feeding and distributing mechanism 1 includes a magnetic core feeding vibration tray 11, a magnetic core bin 12, and a magnetic core translation mechanism 13.
Referring to fig. 5, the eight-axis winding mechanism 6 includes a nozzle lifting mechanism 61, a magnetic core nozzle 62, a material discharging plate 63, and a winding servo power mechanism 64, wherein the nozzle lifting mechanism 61 is configured to drive the magnetic core nozzle 62 to lift.
Referring to fig. 6 and 7, the trimming wiring mechanism 8 includes a wiring translation mechanism 81, a wiring mechanism 82, a trimming mechanism 83, an X-axis translation mechanism 84, a Y-axis translation mechanism 85, and a Z-axis translation mechanism 86, where the wiring translation mechanism 81 is configured to drive the wiring mechanism 82 and the trimming mechanism 83 to integrally translate, the X-axis translation mechanism 84 is configured to drive the wiring mechanism 82 to move along the X-axis direction, the Y-axis translation mechanism 85 is configured to drive the wiring mechanism 82 to move along the Y-axis direction, and the Z-axis translation mechanism 86 is configured to drive the wiring mechanism 82 to move along the Z-axis direction.
The working principle is as follows: the magnetic core is directly vibrated and distributed through a vibration disc of the magnetic core feeding and distributing mechanism 1, the magnetic core feeding and distributing mechanism 1 comprises a magnetic core feeding vibration disc 11, a magnetic core bin 12 and a magnetic core translation mechanism 13, the material level is distributed into 8 products through the magnetic core distributing mechanism 2, the eight-axis winding mechanism 6 comprises a clamping nozzle lifting mechanism 61, a magnetic core clamping nozzle 62, a material returning plate 63 and a winding servo power mechanism 64, the clamping nozzle lifting mechanism 61 is used for driving the magnetic core clamping nozzle 62 to lift, the magnetic core clamping nozzle 62 sucks 4 next time and fully sucks the materials twice, then the materials are moved to a winding head on the left side and are conveyed to the magnetic core receiving and transferring mechanism 3, the paying-off mechanism 10 is used for paying off, the eight-axis winding mechanism 6 is used for winding, wiring is carried out through the wiring mechanism 82, trimming is carried out through the trimming mechanism 83, the rear bonding hot air mechanism 4 moves forwards through the feeding mechanism 7 of the dryer to be heated, the flying fork is moved to the upper side through the X-axis translation mechanism 84, the Y-axis translation mechanism 85 and the Z-axis translation mechanism 86 to be moved to the winding in place for winding, the flying fork is adhered together without being heated, the flying fork is scattered, the flying fork is finally conveyed to the finished product to be clamped to be wound through the self-winding mechanism 83, and is discharged through the self-winding mechanism 5; can quickly and automatically perform wiring, winding and trimming on the magnetic core, can realize automatic feeding on the magnetic core and the wire, has high processing efficiency,
the above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, which are designed to be replaced or changed equally, all should be covered within the protection scope of the present invention.
Claims (4)
1. The utility model provides a coiler with trimming mechanism, includes magnetic core material loading feed mechanism (1), magnetic core feed mechanism (2), magnetic core material receiving and moves mechanism (3), hot-blast mechanism (4) of bonding, wire winding finished product discharge mechanism (5), eight wire winding mechanism (6), desiccator feed mechanism (7), trimming distribution mechanism (8), frame (9), paying out machine structure (10), its characterized in that, install magnetic core material loading feed mechanism (1), magnetic core material distributing mechanism (2), magnetic core material receiving and moves mechanism (3), hot-blast mechanism (4) of bonding, wire winding finished product discharge mechanism (5), eight wire winding mechanism (6), desiccator feed mechanism (7), trimming distribution mechanism (8) in frame (9), paying out machine structure (10) are installed to the side of frame (9).
2. The wire winder with a wire cutting mechanism according to claim 1, wherein the magnetic core feeding and separating mechanism (1) comprises a magnetic core feeding vibrating disc (11), a magnetic core bin (12) and a magnetic core translation mechanism (13).
3. The wire winder with the wire shearing mechanism according to claim 1, wherein the eight-axis winding mechanism (6) comprises a clamping nozzle lifting mechanism (61), a magnetic core clamping nozzle (62), a material returning plate (63) and a winding servo power mechanism (64), and the clamping nozzle lifting mechanism (61) is used for driving the magnetic core clamping nozzle (62) to lift.
4. The wire winder with the wire cutting mechanism according to claim 1, wherein the wire cutting and wiring mechanism (8) comprises a wiring translation mechanism (81), a wiring mechanism (82), a wire cutting mechanism (83), an X-axis translation mechanism (84), a Y-axis translation mechanism (85) and a Z-axis translation mechanism (86), the wiring translation mechanism (81) is used for driving the wiring mechanism (82) and the wire cutting mechanism (83) to integrally translate, the X-axis translation mechanism (84) is used for driving the wiring mechanism (82) to move along the X-axis direction, the Y-axis translation mechanism (85) is used for driving the wiring mechanism (82) to move along the Y-axis direction, and the Z-axis translation mechanism (86) is used for driving the wiring mechanism (82) to move along the Z-axis direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222247506.5U CN217955670U (en) | 2022-08-25 | 2022-08-25 | Coiling machine with thread trimming mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222247506.5U CN217955670U (en) | 2022-08-25 | 2022-08-25 | Coiling machine with thread trimming mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217955670U true CN217955670U (en) | 2022-12-02 |
Family
ID=84231131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222247506.5U Active CN217955670U (en) | 2022-08-25 | 2022-08-25 | Coiling machine with thread trimming mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217955670U (en) |
-
2022
- 2022-08-25 CN CN202222247506.5U patent/CN217955670U/en active Active
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