CN218092012U - A sealing device and pouring system for preventing wall column concrete from rotten - Google Patents
A sealing device and pouring system for preventing wall column concrete from rotten Download PDFInfo
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Abstract
本实用新型公开了一种防止墙柱混凝土烂根的封堵装置及浇筑系统,包括由若干角钢组成的多种规格的护角装置,所述护角装置包括设置在墙柱脚部位和转角部位的护角,其中,墙柱脚部位的护角装置为直角钢,在角钢的一肢设置至少两个固定装置;转角部位的护角装置由两根角钢拼接而成,两根角钢之间呈90度角连接,在同一个面上的两根角钢的一肢上均设置固定装置。在柱、墙脚位置采用定位钢筋+角钢封堵体系,定位钢筋能够限制角钢内翻、角钢固定后能有效封堵墙柱根部混凝土,整个体系固定和受力明确,可以有效保证承重结构混凝土根部成型质量与观感质量,解决传统砂浆封堵易造成根部胀模、漏浆或者烂根的现象,以及后期清理复杂的问题。
The utility model discloses a plugging device and a pouring system for preventing concrete rotten roots of wall columns, which comprises corner protection devices of various specifications composed of a plurality of angle steels, and the corner protection devices are arranged at the foot of the wall column and at the corner. Among them, the corner protection device at the foot of the wall column is a right-angle steel, and at least two fixing devices are arranged on one limb of the angle steel; For 90-degree angle connection, a fixing device is provided on one limb of the two angle steels on the same surface. The positioning reinforcement + angle steel sealing system is adopted at the position of the column and the foot of the wall. The positioning reinforcement can limit the inversion of the angle steel. After the angle steel is fixed, it can effectively seal the concrete at the root of the wall column. The fixing and force of the whole system are clear, which can effectively ensure the formation of the concrete root of the load-bearing structure Quality and visual quality, solving the problems of root swelling, slurry leakage or root rot caused by traditional mortar plugging, as well as complicated cleaning problems in the later stage.
Description
技术领域technical field
本实用新型属于建筑浇筑施工领域,具体涉及一种防止墙柱混凝土烂根的封堵装置及浇筑系统。The utility model belongs to the field of building pouring construction, and in particular relates to a sealing device and a pouring system for preventing wall column concrete from rotten.
背景技术Background technique
目前,防止墙柱混凝土烂根主要有以下几种方法:At present, there are mainly the following methods to prevent the concrete rot of wall columns:
1、采用模板背楞及发泡海绵密封条加固、定位角钢和固定支撑及调节杆、使用钢钉安装固定模板、剪力墙内侧安装吸震板外侧固定密封防水条、墙柱模板外侧用砂浆堵漏等施工工艺优化构造柱施工。其中采用模板背楞及发泡海绵密封条加固、使用钢钉安装固定模板、模板外侧用砂浆堵漏等工艺为传统施工技术。1. Use formwork back corrugation and foam sponge sealing strips for reinforcement, positioning angle steel and fixed supports and adjustment rods, use steel nails to install and fix the formwork, install shock-absorbing panels on the inside of the shear wall and fix sealing waterproof strips on the outside, and use mortar to block the outside of the wall column formwork Leakage and other construction techniques optimize the construction of structural columns. Among them, the use of formwork back corrugation and foam sponge sealing strip reinforcement, the use of steel nails to install and fix the formwork, and the outside of the formwork to plug leakage with mortar are traditional construction techniques.
2、剪力墙内侧安装吸震板外侧固定密封防水条施工工艺较为繁琐,成本较高。2. The construction process of installing the shock-absorbing plate on the inside of the shear wall and fixing the sealing waterproof strip on the outside is relatively cumbersome and the cost is high.
发明内容Contents of the invention
本实用新型所要解决的技术问题是:提供一种防止墙柱混凝土烂根的封堵装置及浇筑系统,解决了现有技术中传统砂浆封堵易造成根部胀模、漏浆或者烂根的现象,以及后期清理复杂的问题。The technical problem to be solved by the utility model is: to provide a plugging device and a pouring system for preventing the rotten roots of the wall column concrete, which solves the phenomenon that the traditional mortar plugging in the prior art is likely to cause root swelling, leakage or rotten roots , and later clean up complex issues.
本实用新型为解决上述技术问题采用以下技术方案:The utility model adopts the following technical solutions for solving the above-mentioned technical problems:
一种防止墙柱混凝土烂根的封堵装置,包括由若干角钢组成的多种规格的护角装置,所述护角装置包括设置在墙柱脚部位和转角部位的护角,其中,墙柱脚部位的护角装置为直角钢,在角钢的一肢设置至少两个固定装置;转角部位的护角装置由两根角钢拼接而成,两根角钢之间呈90度角连接,在同一个面上的两根角钢的一肢上均设置固定装置。A plugging device for preventing concrete rot of wall studs, comprising corner protectors of various specifications composed of several angle steels, said corner protectors including corner protectors arranged at the foot and corner of wall studs, wherein the wall studs The corner protector at the foot is a right-angle steel, and at least two fixing devices are set on one limb of the angle steel; the corner protector at the corner is made of two angle steels, which are connected at an angle of 90 degrees. Fixing devices are arranged on one limb of the two angle steels on the surface.
所述转角部位的护角装置,两根角钢拼接前,先将其中一根的一肢设置为45度角,再与另外一根固定连接在一起。For the corner protection device at the corner, before splicing two angle steels, one limb of one of them is set at an angle of 45 degrees, and then it is fixedly connected with the other one.
所述两根角钢之间采用焊接固定。The two angle steels are fixed by welding.
所述固定装置为设置在角钢一肢两端的水泥钉。The fixing device is a cement nail arranged at both ends of one limb of the angle steel.
所述墙柱脚部位的护角装置长度小于墙长度减去公差。The length of the corner protector at the foot of the wall stud is less than the length of the wall minus the tolerance.
防止墙柱混凝土烂根的浇筑系统,包括主体钢筋、墙柱根部定位钢筋、模板、封堵装置;其中,主体钢筋的内部间隔设置若干定位钢筋,定位钢筋垂直于墙边设置;定位钢筋的外侧设置所述的封堵装置;在封堵装置的外侧设置模板。The pouring system for preventing concrete rotten roots of wall columns, including main steel bars, positioning steel bars at the root of wall columns, formwork, and sealing devices; among them, a number of positioning steel bars are arranged at intervals inside the main steel bars, and the positioning steel bars are arranged perpendicular to the wall; the outside of the positioning steel bars The blocking device is set; a template is set outside the blocking device.
所述定位钢筋轴线焊接高度为楼面标高提升35-45mm。The welding height of the positioning reinforcement axis is 35-45mm higher than the floor elevation.
所述定位钢筋的长度为墙宽扣除角钢2倍单肢厚度,且端口平齐。The length of the positioning reinforcement is the width of the wall minus 2 times the thickness of a single limb of the angle steel, and the ports are flush.
所述封堵装置设置后,采用水泥钉固定,并在封堵装置上涂刷一层脱模剂。After the plugging device is installed, cement nails are used to fix it, and a layer of release agent is applied to the plugging device.
所述墙柱脚处的封堵装置为依次紧密连接的不同规格的平直角钢,阴角处为两个平直角钢焊接成的直角角钢组合。The sealing device at the foot of the wall column is a straight angle steel of different specifications tightly connected successively, and the inner corner is a combination of two straight angle steels welded by right angle steel.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、在柱、墙脚位置采用定位钢筋+角钢封堵体系,定位钢筋能够限制角钢内翻、角钢固定后能有效封堵墙柱根部混凝土,整个体系固定和受力明确,可以有效保证承重结构混凝土根部成型质量与观感质量,解决传统砂浆封堵易造成根部胀模、漏浆或者烂根的现象,以及后期清理复杂的问题。1. The positioning reinforcement + angle steel sealing system is adopted at the position of the column and the foot of the wall. The positioning reinforcement can limit the inversion of the angle steel, and the concrete at the root of the wall column can be effectively sealed after the angle steel is fixed. The root forming quality and appearance quality can solve the problems of root swelling, slurry leakage or root rot caused by traditional mortar plugging, as well as the complicated cleaning problems in the later stage.
2、相比传统采用模板加方木背楞、海绵条等封堵体系,施工工艺操作简单,工作效率高, 材料、人工浪费较小。2. Compared with the traditional sealing system such as formwork plus square wooden back corrugated and sponge strips, the construction process is simple to operate, the work efficiency is high, and the waste of materials and labor is small.
3、采用角钢代替传统砂浆或者方木模板,在墙柱支模施工前,在结构底部对应位置设置角钢,混凝土浇筑中以模板体系作为外侧支撑,定位水平钢筋作为内侧支撑,在混凝土的侧压力作用下实现封堵,待混凝土强度形成并达到要求后,角钢与墙柱竖向模板一同拆除,循环使用。3. Use angle steel instead of traditional mortar or square wood formwork. Before wall column formwork construction, set angle steel at the corresponding position at the bottom of the structure. During concrete pouring, the formwork system is used as the outer support, and the horizontal steel bars are positioned as the inner support. The blockage is realized under the action, and after the concrete strength is formed and meets the requirements, the angle steel and the vertical formwork of the wall column are removed together and recycled.
附图说明Description of drawings
图1为本实用新型防止墙柱混凝土烂根的封堵装置结构示意图。Fig. 1 is the structure schematic diagram of the plugging device of the utility model that prevents the concrete rot of the wall column.
图2为本实用新型防止墙柱混凝土烂根的浇筑系统示意图一。Fig. 2 is a schematic diagram of the pouring system of the utility model to prevent wall column concrete from rotten.
图3为本实用新型防止墙柱混凝土烂根的浇筑系统示意图二。Fig. 3 is the second schematic diagram of the pouring system of the utility model to prevent concrete rotten roots of wall columns.
图4为本实用新型防止墙柱混凝土烂根的浇筑系统的施工流程图。Fig. 4 is the construction flow diagram of the pouring system of the utility model to prevent the concrete rot of the wall column.
其中,图中的标识为:1-封堵角钢;2-定位钢筋;3-模板;4-水泥钉。Among them, the marks in the figure are: 1-blocking angle steel; 2-positioning reinforcement; 3-formwork; 4-cement nails.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is an embodiment of a part of the application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
一种防止墙柱混凝土烂根的封堵装置,包括由若干角钢组成的多种规格的护角装置,所述护角装置包括设置在墙柱脚部位和转角部位的护角,其中,墙柱脚部位的护角装置为直角钢,在角钢的一肢设置至少两个固定装置;转角部位的护角装置由两根角钢拼接而成,两根角钢之间呈90度角连接,在同一个面上的两根角钢的一肢上均设置固定装置。A plugging device for preventing concrete rot of wall studs, comprising corner protectors of various specifications composed of several angle steels, said corner protectors including corner protectors arranged at the foot and corner of wall studs, wherein the wall studs The corner protector at the foot is a right-angle steel, and at least two fixing devices are set on one limb of the angle steel; the corner protector at the corner is made of two angle steels, which are connected at an angle of 90 degrees. Fixing devices are arranged on one limb of the two angle steels on the surface.
具体实施例,如图1所示,Concrete embodiment, as shown in Figure 1,
一种防止墙柱混凝土烂根的封堵装置,包括由若干角钢1组成的多种规格的护角装置,所述护角装置包括设置在墙柱脚部位和转角部位的护角,其中,墙柱脚部位的护角装置为直角钢,在角钢的一肢设置至少两个固定装置;转角部位的护角装置由两根角钢拼接而成,两根角钢之间呈90度角连接,在同一个面上的两根角钢的一肢上均设置固定装置。A plugging device for preventing concrete rot of wall studs, comprising corner guards of various specifications composed of
该实施例角钢规格选择50×50×3mm,确保角钢必须平直,两肢保证垂直。In this embodiment, the specification of the angle steel is selected as 50×50×3 mm to ensure that the angle steel must be straight and the two limbs are guaranteed to be vertical.
角钢加工长度为:墙长减去公差,该实施例公差选择3mm,对于阴角部位须将一肢切割成 45°角,两两拼接避免阴角部位漏浆。The processing length of the angle steel is: the wall length minus the tolerance. In this embodiment, the tolerance is selected as 3mm. For the inner corner, one limb must be cut into an angle of 45°, and spliced in pairs to avoid slurry leakage at the inner corner.
所述两根角钢之间采用焊接固定。The two angle steels are fixed by welding.
本申请还公开了一种基于上述封堵装置的防止墙柱混凝土烂根的浇筑系统,包括主体钢筋、墙柱根部定位钢筋、模板、封堵装置;其中,主体钢筋的内部间隔设置若干定位钢筋,定位钢筋垂直于墙边设置;定位钢筋的外侧设置所述的封堵装置;在封堵装置的外侧设置模板。This application also discloses a pouring system based on the above-mentioned sealing device to prevent the concrete rot of the wall column, including the main steel bar, the positioning steel bar at the root of the wall column, the formwork, and the sealing device; wherein, a number of positioning steel bars are arranged at intervals inside the main steel bar The positioning reinforcement is arranged perpendicular to the edge of the wall; the blocking device is arranged outside the positioning reinforcement; and the formwork is arranged outside the blocking device.
具体实施例,如图2、图3、图4所示,Specific embodiments, as shown in Fig. 2, Fig. 3, Fig. 4,
防止墙柱混凝土烂根的浇筑系统,包括主体钢筋、墙柱根部定位钢筋2、模板3、封堵装置;其中,主体钢筋的内部间隔设置若干定位钢筋,定位钢筋垂直于墙边设置;定位钢筋的外侧设置所述的封堵装置;在封堵装置的外侧设置模板。A pouring system for preventing concrete rotten roots of wall columns, including main steel bars, positioning
下面以浇筑楼层剪力墙为例,对该系统的具体应用原理及应用过程做出如下详细的说明:Taking the pouring floor shear wall as an example, the specific application principle and application process of the system are explained in detail as follows:
1、施工准备1. Construction preparation
本系统所涉及的材料增加了角钢。角钢规格为50×50×3mm,进场后进行检验,角钢必须平直,两肢保证垂直,合格后入库。The materials involved in this system have increased the angle steel. The specification of the angle steel is 50×50×3mm, and it will be inspected after entering the site. The angle steel must be straight, and the two limbs must be vertical.
2、封堵角钢的加工制作2. Processing and production of plugging angle steel
施工前,根据楼层剪力墙长度深化图对角钢进行加工,形成加工清单。Before construction, the angle steel is processed according to the detailed drawing of the length of the shear wall on the floor, and a processing list is formed.
角钢加工长度为:墙长-3mm,对于阴角部位须将一肢切割成45°角,两两拼接避免阴角部位漏浆。The processing length of the angle steel is: wall length - 3mm. For the inner corner part, one limb must be cut into a 45° angle, and spliced in pairs to avoid slurry leakage at the inner corner part.
角钢加工需按照平面图对照深化,材料加工完成后,根据长度的不同进行分类码放整齐, 下部采用统一堆放架,加工过程与成品堆放必须规范设置于加工车间,禁止露天作业与堆放。Angle steel processing needs to be deepened according to the plan. After the material processing is completed, it is classified and stacked neatly according to the length. The lower part adopts a unified stacking rack. The processing process and finished product stacking must be standardized in the processing workshop, and open-air operation and stacking are prohibited.
3、墙柱定位钢筋加工与焊接3. Processing and welding of wall column positioning reinforcement
墙柱根部定位钢筋的加工也是重要一环,定位钢筋加工长度为墙宽扣除6mm(角钢2倍单支厚度),并且必须保证端口平齐,不得出现参差不齐现象。The processing of the positioning reinforcement at the root of the wall column is also an important part. The processing length of the positioning reinforcement is the wall width minus 6mm (2 times the thickness of a single support of the angle steel), and the ports must be flush and no unevenness.
在楼层测量完成后,可进行定位钢筋的焊接,定位钢筋与墙边垂直,钢筋轴线焊接高度为楼面标高提升40㎜左右,例如35-45mm,焊接太高起不到限制角钢内翻的作用。After the floor measurement is completed, the welding of the positioning reinforcement can be carried out. The positioning reinforcement is perpendicular to the wall, and the welding height of the reinforcement axis is about 40mm higher than the floor elevation, such as 35-45mm. If the welding is too high, it will not limit the inversion of the angle steel. .
4、封堵角钢固定4. Blocking angle steel fixation
钢筋绑扎及水电施工完成,模板立模前,放置角钢,并在角钢两侧用水泥钉固定。同时进行涂刷脱模剂,便于后期取下及保证混凝土质量。然后根据预先加工编号顺序进行逐一放置, 然后进行模板安装,安装同传统施工。After the steel bar binding and water and electricity construction are completed, before the formwork is erected, the angle steel is placed and fixed with cement nails on both sides of the angle steel. At the same time, apply the release agent to facilitate the later removal and ensure the quality of the concrete. Then place them one by one according to the sequence of pre-processing numbers, and then install the formwork, which is the same as the traditional construction.
模板安装完成后,需对角钢安装情况进行检查,防止角钢悬空造成混凝土浇筑过程漏浆。After the formwork is installed, it is necessary to check the installation of the angle steel to prevent the angle steel from being suspended and cause the concrete pouring process to leak.
5、混凝土浇筑与养护5. Concrete pouring and maintenance
混凝土浇筑前,应对操作工人做详细的技术交底,严格控制楼板厚度与墙柱根部的平整度。Before concrete pouring, detailed technical disclosure should be made to the operator, and the thickness of the floor slab and the flatness of the root of the wall column should be strictly controlled.
在混凝土浇筑过程中必须二次振捣密实,特别是墙柱根部必须保证收面平整,避免角钢与混凝土完成面不能紧密贴合,缝隙过大造成漏浆,影响混凝土质量。混凝土浇筑完成及时进行保温保湿养护。In the process of concrete pouring, it must be compacted by secondary vibration, especially the root of the wall column must ensure that the closed surface is flat, to avoid the angle steel and the finished surface of the concrete cannot be closely fitted, and the gap is too large to cause grout leakage and affect the quality of the concrete. After concrete pouring is completed, heat preservation and moisturizing maintenance shall be carried out in time.
6、封堵角钢拆除6. Removal of plugging angle steel
当混凝土浇筑完成后,具备竖向模板拆除条件时,角钢即可拆除。角钢应轻拆轻放,防止对混凝土造成破坏,清理角钢表面混凝土,整齐码放以待下次使用。When the concrete pouring is completed and the conditions for removing the vertical formwork are met, the angle steel can be removed. The angle steel should be dismantled and handled with care to prevent damage to the concrete. The concrete on the surface of the angle steel should be cleaned and stacked neatly for the next use.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the specification and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific order or sequence. It should be understood that the data so used may be interchanged under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientations or positional relationships indicated by "vertical", "horizontal", "horizontal", and "longitudinal" are based on the orientations or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。Moreover, some of the above terms may be used to indicate other meanings besides orientation or positional relationship, for example, the term "upper" may also be used to indicate a certain attachment relationship or connection relationship in some cases. Those skilled in the art can understand the specific meanings of these terms in this application according to specific situations.
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Furthermore, the terms "installed", "disposed", "provided", "connected", "connected", "socketed" are to be interpreted broadly. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary; internal connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
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