CN218354792U - Flexible stacking blank leaf separating device - Google Patents
Flexible stacking blank leaf separating device Download PDFInfo
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- CN218354792U CN218354792U CN202222519861.3U CN202222519861U CN218354792U CN 218354792 U CN218354792 U CN 218354792U CN 202222519861 U CN202222519861 U CN 202222519861U CN 218354792 U CN218354792 U CN 218354792U
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Abstract
本实用新型公开了一种柔性堆叠坯料分叶装置,包括机架、储料架、升降台、上限位架、压板、分片针、分片夹、第一驱动器、第二驱动器、驱动装置,储料架上设置有连通操作槽,使用时第一升降台带动坯料上移,同时压板下压在坯料表面,分片针移动至插入堆叠的坯料中将其分为上下两部分,分片夹将上部分的坯料一次性夹取并进行送料。通过本方案,可以一次性对多枚坯料进行夹取上料,上料过程更加便捷,而且上料过程中不会对下方的其他坯料产生间接带动效应,稳定更强。
The utility model discloses a leaf separating device for flexible stacked blanks, which comprises a frame, a material storage rack, a lifting platform, an upper limit frame, a pressing plate, a splitting needle, a splitting clip, a first driver, a second driver, and a driving device. There is a connecting operation slot on the storage rack. When in use, the first lifting table drives the billet to move up, and at the same time, the pressing plate presses down on the billet surface, and the splitting needle moves to insert the stacked billet to divide it into upper and lower parts. Clamp and feed the blank of the upper part at one time. Through this solution, multiple blanks can be clamped and loaded at one time, the loading process is more convenient, and the loading process will not have an indirect driving effect on other blanks below, and the stability is stronger.
Description
技术领域technical field
本技术涉及分片领域,特别是一种柔性堆叠坯料分叶装置。The technology relates to the field of splitting, in particular to a splitting device for flexible stacked blanks.
背景技术Background technique
仿真花又名人造假花,一般作为造景用品,其最重要的制作过程就是对仿真花的花瓣进行模压定型,其步骤是将花瓣毛坯放置于定型模中,然后利用定型模头和定型模对花瓣毛坯进行高温塑形。在该步骤中的重要操作为如何对花瓣毛坯进行上下料,传统的方式一般采用人工对花瓣毛坯进行上下料,导致人工消耗较大,为此有人发明了全自动定型设备,专利号为201510920288.9。其可以对花瓣毛坯进行自动上料和下料,从而将花瓣毛坯高温定型工艺自动化,但是其存在一个严重缺陷,即不少仿真花是多层花瓣结构,而该方案是通过真空吸盘对花瓣毛坯进行吸取然后放入模具中,这种方式一次只能吸取一枚花瓣毛坯,当需要对多层花瓣进行一次性热压定型时,需要多次上料,导致上料工时增加,而且由于花瓣毛坯一般为布料制成,其具有一定的空隙率,导致真空吸盘在吸取花瓣毛坯时,真空吸力会在花瓣毛坯的空隙率的影响中向下渗透,导致对吸取的花瓣毛坯下方的其他花瓣毛坯造成影响,而由于花瓣毛坯的空隙率一般较小,真空吸盘吸力衰减幅度较大,因此容易导致下一层的花瓣毛坯被吸起一点后就掉落,导致上料架附近会掉落许多因该问题被吸出的花瓣毛坯,该问题也会在其他仿真物品以及相类似产品的成型过程中出现,例如仿真叶、仿真动物、工艺品等产品中。Artificial flowers, also known as artificial flowers, are generally used as landscaping supplies. The most important production process is to mold the petals of artificial flowers. The steps are to place the petal blanks in the shaping mold, and then use the shaping die head and the shaping Carry out high-temperature shaping on the petal blank. The important operation in this step is how to load and unload the petal blanks. The traditional method generally uses manual loading and unloading of the petal blanks, resulting in a large labor consumption. For this reason, someone invented a fully automatic shaping equipment, the patent number is 201510920288.9. It can automatically load and unload the petal blanks, thereby automating the high-temperature shaping process of the petal blanks, but it has a serious defect, that is, many artificial flowers have a multi-layer petal structure, and this solution uses a vacuum suction cup to clean the petal blanks. It is sucked and then put into the mold. This method can only suck one petal blank at a time. When multi-layer petals need to be hot-pressed and shaped at one time, multiple feedings are required, resulting in increased loading man-hours, and because the petal blanks It is generally made of cloth, which has a certain porosity, so that when the vacuum suction cup absorbs the petal blank, the vacuum suction will penetrate downward under the influence of the porosity of the petal blank, causing damage to other petal blanks below the sucked petal blank. However, because the void ratio of the petal blanks is generally small, the vacuum suction cup has a large attenuation of suction, so it is easy to cause the petal blanks on the next layer to fall after being sucked up a little, resulting in a lot of falling near the loading rack. The petal blank that is sucked out by the problem will also appear in the molding process of other simulated items and similar products, such as simulated leaves, simulated animals, handicrafts and other products.
实用新型内容Utility model content
为解决上述问题,本实用新型的目的在于提供一种精度更高,可以一次性取用多层坯料的一种柔性堆叠坯料分叶装置。In order to solve the above problems, the purpose of this utility model is to provide a flexible stacking blank splitting device which has higher precision and can take multiple layers of blanks at one time.
本实用新型为解决问题所采用的技术方案是:一种柔性堆叠坯料分叶装置,包括:The technical solution adopted by the utility model for solving the problem is: a flexible stacking billet splitting device, comprising:
机架,所述机架上垂直设置有至少一个用于堆叠储放坯料的储料架,所述储料架侧面设置有至少一道连通操作槽,所述储料架底部设置有带动坯料升降的升降台;Frame, on which at least one storage rack for stacking and storing blanks is vertically arranged, at least one connecting operation slot is arranged on the side of the storage rack, and a bottom of the storage rack is provided with a Lifts;
上限位架,所述上限位架设置于机架上,所述上限位架上设置有位于储料架正上方的压板和用于驱动压板上下移动的第一驱动器;An upper limit frame, the upper limit frame is arranged on the frame, and the upper limit frame is provided with a pressing plate directly above the storage rack and a first driver for driving the pressing plate to move up and down;
分片针,所述分片针前端的垂直剖面呈尖锥状,所述分片针位于储料架侧面并朝向所述连通操作槽,所述机架上设置有驱动分片针朝向储料架横向移动的第二驱动器;Slicing needle, the vertical section of the front end of the slicing needle is in the shape of a sharp cone, the slicing needle is located on the side of the storage rack and faces the connecting operation groove, and the frame is provided with a drive to drive the slicing needle towards the storage material a second drive for lateral movement of the rack;
分片夹,所述分片夹上设置有驱动分片夹开合的驱动器,所述机架上设置有用于驱动分片夹移动的驱动装置,所述分片夹在驱动装置的作用下可沿所述连通操作槽进入所述储料架内。Slice folder, the driver for driving the opening and closing of the slice folder is arranged on the slice folder, and the drive device for driving the slice folder to move is arranged on the frame, and the slice clamp can be moved under the action of the drive device. Enter the material storage rack along the communication operation groove.
作为上述技术方案的进一步改进,所述驱动装置包括升降导轨和设置于升降导轨上的升降座,所述升降座上设置有前后导轨和位于前后导轨上的前后移动座,所述分片夹设置于所述前后移动座上,所述分片夹前后移动的路径平面与储料架轴线和模腔轴线所形成的平面平行。As a further improvement of the above-mentioned technical solution, the drive device includes a lifting guide rail and a lifting seat arranged on the lifting guide rail. On the forward and backward moving seat, the path plane of the forward and backward movement of the slice folder is parallel to the plane formed by the axis of the storage rack and the axis of the mold cavity.
作为上述技术方案的进一步改进,所述驱动装置的数量为一个,当分片夹的数量不少于两支时,所有分片夹均安装在所述前后移动座上。As a further improvement of the above technical solution, the number of the driving device is one, and when there are no less than two piece clips, all the piece clips are installed on the front and rear moving seats.
作为上述技术方案的进一步改进,所述分片夹的轴线与储料架的轴线和模腔的轴线位于同一平面上。As a further improvement of the above technical solution, the axis of the slitting folder is located on the same plane as the axis of the stocker and the axis of the mold cavity.
作为上述技术方案的进一步改进,所述分片夹包括第一夹体和第二夹体,所述第一夹体中部枢接于第二夹体的上表面中部,所述第一夹体后端的下表面与第二夹体后端的上表面之间设置有顶撑弹簧,所述驱动器包括安装台和设置于安装台上并位于第一夹体后端上方的升降气缸,所述第二夹体固定于所述安装台上。As a further improvement of the above technical solution, the split clip includes a first clip body and a second clip body, the middle part of the first clip body is pivotally connected to the middle part of the upper surface of the second clip body, and the rear of the first clip body A support spring is provided between the lower surface of the end and the upper surface of the second clip body rear end, the driver includes a mounting table and a lift cylinder arranged on the mounting table and above the first clip body rear end, the second clip The body is fixed on the mounting platform.
作为上述技术方案的进一步改进,所述机架上设置有位于储料架周侧的高度感应器。As a further improvement of the above technical solution, the frame is provided with a height sensor located around the storage rack.
作为上述技术方案的进一步改进,所述机架上设置有置物腔,所述储料架设置于所述置物腔内,所述置物腔底部设置有延伸至机架外侧的承接架,所述承接架表面设置有若干辅助滚轮,所述储料架底部设置有移动台,所述移动台设置于承接架上并与辅助滚轮抵接。As a further improvement of the above technical solution, the frame is provided with a storage chamber, the storage rack is arranged in the storage chamber, and the bottom of the storage chamber is provided with a receiving frame extending to the outside of the frame. A number of auxiliary rollers are arranged on the surface of the rack, and a mobile platform is arranged at the bottom of the storage rack, and the mobile platform is arranged on the receiving frame and abuts against the auxiliary rollers.
作为上述技术方案的进一步改进,所述储料架包括若干边板,相邻的两道边板之间形成一道连通操作槽,所述边板上设置有贯穿内外的调节孔,所述边板内侧设置有限位杆,所述限位杆上设置有插设于调节孔内的调节螺杆,所述调节螺杆上设置有分别位于边板内侧和外侧的锁紧螺栓,所有限位杆围合形成用于储放坯料的储料腔。As a further improvement of the above technical solution, the storage rack includes several side plates, a connecting operation groove is formed between two adjacent side plates, and the side plates are provided with adjustment holes penetrating inside and outside, and the side plates The inner side is provided with a limit rod, and the limit rod is provided with an adjustment screw inserted in the adjustment hole, and the adjustment screw is provided with locking bolts respectively located on the inner side and the outer side of the side plate, and all the limit rods are enclosed to form a Storage cavity for storing billets.
作为上述技术方案的进一步改进,所述分片针的前端呈四棱锥状。As a further improvement of the above technical solution, the front end of the splitting needle is in the shape of a quadrangular pyramid.
本实用新型的有益效果是:使用时通过升降台将坯料向上移动,同时压板在第一驱动器的作用下下移至储料架内从而限制坯料的高度,同时使坯料处于压实的状态,分片针根据需求调节好与压板最低面之间的相对高度,然后在第二驱动器的作用下朝向连通操作槽移动至插入堆叠的坯料中,由于分片针的高度被固定,因此分片针插入堆叠的坯料中时将其分为上下两部分,上部分的坯料数量固定,此时压板复位,上部分的坯料与下部分的坯料通过分片针产生分离,之后分片夹沿连通操作槽进入储料架内并将分片针上方的坯料一次性夹取,然后移动输出。通过本方案,可以一次性对多枚坯料进行夹取上料,上料过程更加便捷,而且上料过程中不会对下方的其他坯料产生间接带动效应,稳定更强。The beneficial effect of the utility model is: when in use, the billet is moved up through the lifting table, and at the same time, the pressing plate is moved down into the storage rack under the action of the first driver to limit the height of the billet, and at the same time, the billet is in a compacted state. The relative height between the piece needle and the lowest surface of the pressing plate is adjusted according to the demand, and then under the action of the second driver, it moves toward the communication operation slot and is inserted into the stacked blanks. Since the height of the piece piece needle is fixed, the piece piece needle is inserted When the stacked blanks are in the upper and lower parts, the number of blanks in the upper part is fixed. At this time, the pressing plate is reset, and the blanks in the upper part and the blanks in the lower part are separated by the splitting needle, and then the splitting clamp enters along the connecting operation groove. In the material storage rack, the blank above the splitting needle is clamped at one time, and then moved out. Through this solution, multiple blanks can be clamped and loaded at one time, the loading process is more convenient, and the loading process will not have an indirect driving effect on other blanks below, and the stability is stronger.
附图说明Description of drawings
下面结合附图说明和具体实施方式对本实用新型做进一步解释说明。The utility model will be further explained below in conjunction with the description of the drawings and specific embodiments.
图1为本实用新型优选实施方式的结构示意图;Fig. 1 is the structural representation of preferred embodiment of the utility model;
图2为图1的A处的局部放大结构示意图;FIG. 2 is a schematic diagram of a partially enlarged structure at A in FIG. 1;
图3为本实用新型优选实施方式中储料架的结构示意图;Fig. 3 is a schematic structural view of a storage rack in a preferred embodiment of the utility model;
图4为本实用新型优选实施方式中分片针的结构示意图;Fig. 4 is a schematic structural view of the splitting needle in the preferred embodiment of the utility model;
图5为本实用新型优选实施方式中上限位架的结构示意图;Fig. 5 is a schematic structural view of the upper limit frame in the preferred embodiment of the utility model;
图6为本实用新型优选实施方式中分片夹的结构示意图。Fig. 6 is a schematic structural view of the slice folder in a preferred embodiment of the present invention.
具体实施方式Detailed ways
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This part will describe the concrete embodiment of the utility model in detail, and the preferred embodiment of the utility model is shown in the accompanying drawing, and the function of the accompanying drawing is to supplement the description of the text part of the specification with figures, so that people can visually and vividly Each technical feature and overall technical solution of the present utility model should be understood, but they should not be construed as limiting the protection scope of the present utility model.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that when it comes to orientation descriptions, for example, the orientations or positional relationships indicated by up, down, front, back, left, right, etc. are based on the orientations or positional relationships shown in the accompanying drawings, only It is for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, several means one or more, and multiple means two or more. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the utility model, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above-mentioned words in the utility model in combination with the specific content of the technical solution .
参照图1至图6,一种柔性堆叠坯料分叶装置,包括:Referring to Figures 1 to 6, a flexible stacking blank splitting device includes:
机架10,所述机架10上垂直设置有至少一个用于堆叠储放坯料的储料架20,所述储料架20侧面设置有至少一道连通操作槽,所述储料架20底部设置有带动坯料升降的升降台;
上限位架50,所述上限位架50设置于机架10上,所述上限位架50上设置有位于储料架20正上方的压板51和用于驱动压板51上下移动的第一驱动器52;The
分片针30,所述分片针30前端的垂直剖面呈尖锥状,所述分片针30位于储料架20侧面并朝向所述连通操作槽,所述机架10上设置有驱动分片针30朝向储料架20横向移动的第二驱动器31;Slicing
分片夹40,所述分片夹40上设置有驱动分片夹40开合的驱动器,所述机架10上设置有用于驱动分片夹40移动的驱动装置45,所述分片夹40在驱动装置45的作用下可沿所述连通操作槽进入所述储料架20内。
使用时通过升降台将坯料向上移动,同时压板51在第一驱动器52的作用下下移至储料架20内从而限制坯料的高度并形成坯料的上基准面,同时使坯料处于压实的状态,分片针30根据需求调节好与压板51最低面之间的相对高度,调节方式可以是调节分片针30在机架10上的高度,从而调节分片数量,也可以是调节升降台带动坯料升降的高度以及压板51的下压高度,从而与分片针30配合进而调节分片数量,然后在第二驱动器31的作用下朝向连通操作槽移动至插入堆叠的坯料中,由于分片针30的高度被固定,因此分片针30插入堆叠的坯料中时将其分为上下两部分,上部分的坯料数量固定,此时压板51复位,上部分的坯料与下部分的坯料通过分片针30产生分离,之后分片夹40沿连通操作槽进入储料架20内并将分片针30上方的坯料一次性夹取,然后移动输出。通过本方案,可以一次性对多枚坯料进行夹取上料,上料过程更加便捷,而且上料过程中不会对下方的其他坯料产生间接带动效应,稳定更强。During use, the billet is moved upwards by the lifting platform, and at the same time, the
进一步优化,优选所述驱动装置45包括升降导轨和设置于升降导轨上的升降座,所述升降座上设置有前后导轨和位于前后导轨上的前后移动座46,所述分片夹40设置于所述前后移动座46上,所述分片夹40前后移动的路径平面与储料架20轴线和模腔轴线所形成的平面平行。分片夹40在移动时只进行升降和前后移动,移动过程为前后移动至进入储料架20,夹取花瓣毛坯,带动花瓣毛坯上移至脱离储料架20并进行送料。在该基础上,优选所述分片夹40的轴线与储料架20的轴线和模腔的轴线位于同一平面上,通过本结构,可以使整个结构更加简单,如果储料架20轴线和模腔轴线所形成的平面与分片夹40前后移动方向不平行的话,则所述驱动装置45则需要采用三轴或多轴的进给装置。Further optimization, preferably the
考虑到节约成本,简化结构,优选所述驱动装置45的数量为一个,当分片夹40的数量不少于两支时,所有分片夹40均安装在所述前后移动座46上。In consideration of saving cost and simplifying the structure, it is preferable that the number of the driving
优选在机架10上设置有一固定板32,所述固定板32上设置有滑块33,所述滑块33上设置有移动板34,所述移动板34底部设置有套设于滑块33上的滑槽,所述分片针30固定在所述移动板34,所述第二驱动器31为安装在固定板32上且与移动板34相连的驱动气缸,从而保证分片针30移动的稳定性。在其他实施方式中也可以将第二驱动器31直接固定在机架10上,并将分片针30直接固定在第二驱动器31的输出端。Preferably, a fixed
进一步优化,优选所述机架10上设置有位于储料架20周侧的高度感应器,从而对花瓣毛坯的高度进行检测反馈,使压板51的下压位置更加精确,第一升降台可以更加及时的对花瓣毛坯进行升料处理。For further optimization, preferably, the
进一步优化,优选所述分片夹40包括第一夹体42和第二夹体41,所述第一夹体42中部枢接于第二夹体41的上表面中部,所述第一夹体42后端的下表面与第二夹体41后端的上表面之间设置有顶撑弹簧43,所述驱动器包括安装台和设置于安装台上并位于第一夹体42后端上方的升降气缸44,所述第二夹体41固定于所述安装台上,通过升降气缸44下压第一夹体42的后端,从而使第一夹体42的前端和第二夹体41的前端相互张开。在其他实施方式中,所述分片夹40还可以为两块可相向移动的夹板,两块夹板上均设置有驱动来驱使两块夹板相向移动夹紧或背向张开。在本方案中,优选所述第一夹体42前端下表面与第二夹体41前端上表面设置有波纹齿,从而可以更加稳固的夹取花瓣毛坯。For further optimization, it is preferable that the
进一步优化,优选所述机架10上设置有置物腔,所述储料架20设置于所述置物腔内,所述置物腔底部设置有延伸至机架10外侧的承接架60,所述承接架60表面设置有若干辅助滚轮61,所述储料架20底部设置有移动台21,所述移动台21设置于承接架60上并与辅助滚轮61抵接,从而方便将储料架20从置物腔中通过辅助滚轮61移出,进而方便将坯料装入置物腔内。For further optimization, preferably, the
在本方案中,优选所述储料架20包括若干边板22,相邻的两道边板22之间形成一道连通操作槽,所述边板22上设置有贯穿内外的调节孔,所述边板22内侧设置有限位杆23,所述限位杆23上设置有插设于调节孔内的调节螺杆24,所述调节螺杆24上设置有分别位于边板22内侧和外侧的锁紧螺栓,所有限位杆23围合形成用于储放坯料的储料腔。In this solution, it is preferable that the
进一步优化,优选所述分片针30的前端呈四棱锥状,也可以呈圆锥、六棱锥、尖劈状等其他形状。For further optimization, preferably, the front end of the splitting
本方案以花瓣毛坯作为案例说明,在实际使用时,也可以用来对仿真叶片、仿真动物、工艺品等其他仿真样式进行零部件的自动生产。This program takes the petal blank as a case illustration, and in actual use, it can also be used to automatically produce parts for simulated blades, simulated animals, handicrafts and other simulated styles.
在本方案中,第一驱动器、第二驱动器优选为气缸,在其他实施方式中也可也选择为直线电机等其他实施方式。In this solution, the first driver and the second driver are preferably air cylinders, and other embodiments such as linear motors may also be selected in other embodiments.
以上仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的实用新型构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. Under the utility model concept of the utility model, the equivalent structural transformations made by utilizing the specification of the utility model and the contents of the accompanying drawings, or directly Or indirectly used in other relevant technical fields are all included in the patent protection scope of the present utility model.
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| CN116374273B (en) * | 2023-02-13 | 2025-07-11 | 龙利得智能科技股份有限公司 | Bundling equipment and bundling method suitable for corrugated paper production and packaging |
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