CN218445295U - Ultrasonic phased array detection device for large-diameter pressure pipeline - Google Patents
Ultrasonic phased array detection device for large-diameter pressure pipeline Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及压力管道检测设备领域,尤其是涉及一种用于大径压力管道的超声相控阵检测装置。The utility model relates to the field of pressure pipeline detection equipment, in particular to an ultrasonic phased array detection device for large-diameter pressure pipelines.
背景技术Background technique
压力管道是指所有承受内压或外压的管道,无论其管内介质如何,压力管道是管道中的一部分,管道是用以输送、分配、混合、分离、排放、计量、控制和制止流体流动的,由管子、管件、法兰、螺栓连接、垫片、阀门、其他组成件或受压部件和支承件组成的装配总成,在现代工业或设备中得到广泛的使用,且一些特殊区域,需要使用到大径压力管道,在压力管道的生产和使用时,需要对压力管道进行检测,在进行检测时,超声相控阵检测是检测方式之一,通常使用的是一维线形阵列探头,压电晶片呈直线状排列,聚焦声场为片状,能够得到缺陷的二维图像,在工业中得到广泛的应用。Pressure pipeline refers to all pipelines subject to internal or external pressure, regardless of the medium in the pipeline, pressure pipeline is a part of the pipeline, and the pipeline is used to transport, distribute, mix, separate, discharge, measure, control and stop fluid flow , an assembly assembly composed of pipes, fittings, flanges, bolted connections, gaskets, valves, other components or pressure parts and supports, is widely used in modern industry or equipment, and some special areas require When large-diameter pressure pipes are used, it is necessary to detect the pressure pipes during the production and use of the pressure pipes. During the detection, ultrasonic phased array detection is one of the detection methods. Usually, a one-dimensional linear array probe is used. The transistors are arranged in a straight line, and the focused sound field is sheet-like, which can obtain two-dimensional images of defects and is widely used in industry.
公开号为CN209745877U的实用新型公开了一种用于大径压力管道的超声相控阵检测装置,包括行走机器人,还包括探头组件和多个探头固定座,所述探头固定座安装于行走机器人上,相邻探头固定座之间铰接,每个所述探头固定座上设有一个探头组件。本实用新型的用于大径压力管道的超声相控阵检测装置,能够准确地检测出管外壁的腐蚀程度。The utility model with the publication number CN209745877U discloses an ultrasonic phased array detection device for large-diameter pressure pipelines, which includes a walking robot, a probe assembly and a plurality of probe holders, and the probe holders are installed on the walking robot , hinged between adjacent probe fixing bases, and each of the probe fixing bases is provided with a probe assembly. The ultrasonic phased array detection device for large-diameter pressure pipelines of the utility model can accurately detect the corrosion degree of the outer wall of the pipeline.
上述方案在进行使用时,不便于对大径压力管道的内部进行瑕疵检测,适用性不佳,不便于进行使用。When the above solution is used, it is inconvenient to detect defects inside the large-diameter pressure pipeline, and the applicability is not good, so it is not convenient to use.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在不便于对大径压力管道的内部进行瑕疵检测,适用性不佳,不便于进行使用的缺陷而提供一种用于大径压力管道的超声相控阵检测装置。The purpose of this utility model is to provide an ultrasonic phase detector for large-diameter pressure pipelines in order to overcome the defects of the above-mentioned prior art that are inconvenient to detect defects inside the large-diameter pressure pipeline, poor applicability, and inconvenient to use. Array detection device.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种用于大径压力管道的超声相控阵检测装置,包括固定盘和活动盘,所述活动盘的一侧可转动安装有活动板,所述固定盘的一侧可转动安装有撑板,所述活动板还可转动连接所述撑板,所述活动板靠近撑板的端部可转动安装有气囊轮;An ultrasonic phased array detection device for large-diameter pressure pipelines, comprising a fixed disk and a movable disk, one side of the movable disk is rotatably installed with a movable plate, and one side of the fixed disk is rotatably installed with a support plate , the movable plate can also be rotatably connected to the support plate, and the end of the movable plate close to the support plate is rotatably installed with an airbag wheel;
所述固定盘的一侧固定安装有调节电机,该调节电机的输出端固定安装有丝杠,所述丝杠与所述活动盘相螺纹连接;所述活动盘安装有超声相控阵检测探头。An adjusting motor is fixedly installed on one side of the fixed plate, and a lead screw is fixedly installed on the output end of the adjusting motor, and the lead screw is threadedly connected with the movable plate; an ultrasonic phased array detection probe is installed on the movable plate .
进一步地,所述活动盘的一侧固定安装有第一轮毂电机,该第一轮毂电机的转动端固定安装有套管,该套管的内部插接有连接板,所述超声相控阵检测探头安装在所述连接板上。Further, a first in-wheel motor is fixedly installed on one side of the movable disk, and a sleeve is fixedly installed on the rotating end of the first in-wheel motor, and a connecting plate is inserted into the inside of the sleeve, and the ultrasonic phased array detection The probes are mounted on the connecting plate.
进一步地,所述套管为中空结构,所述套管的外侧通过螺纹连接有锁紧螺母,所述锁紧螺母的一侧与所述连接板的一侧相压紧。Further, the sleeve is a hollow structure, and a lock nut is threaded on the outside of the sleeve, and one side of the lock nut is pressed against one side of the connecting plate.
进一步地,所述连接板的一侧设有凹槽,所述锁紧螺母的一端压紧在所述凹槽的内部。Further, a groove is provided on one side of the connecting plate, and one end of the locking nut is pressed inside the groove.
进一步地,所述活动盘的中部固定安装有螺纹管,所述丝杠通过所述螺纹管与所述活动盘相螺纹连接。Further, a threaded pipe is fixedly installed in the middle of the movable plate, and the lead screw is threadedly connected with the movable plate through the threaded pipe.
进一步地,所述固定盘与所述活动盘的一侧均设有缺口,所述活动板与所述撑板均转动安装在所述缺口内。Further, one side of the fixed disk and the movable disk is provided with notches, and the movable plate and the support plate are both rotatably installed in the notches.
进一步地,所述活动板的一侧设有通孔,所述撑板的一端转动安装在所述活动板上,并位于所述通孔的内部。Further, one side of the movable plate is provided with a through hole, and one end of the support plate is rotatably mounted on the movable plate and is located inside the through hole.
进一步地,所述活动板远离活动盘的一端为开口结构,该开口结构内安装有第二轮毂电机,所述气囊轮固定安装在所述第二轮毂电机的外部,受第二轮毂电机的驱动下转动。Further, the end of the movable plate away from the movable disc is an open structure, and a second in-wheel motor is installed in the open structure, and the airbag wheel is fixedly installed outside the second in-wheel motor and driven by the second in-wheel motor Turn down.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
通过采用丝杠,调节活动板与固定板之间的距离,进而使得撑板将活动板撑开,便于气囊轮与压力管道的内壁相压紧,并通过第二轮毂电机进行移动,适用性强,且通过连接杆,便于调节超声相控阵检测探头的位置,进而便于对不同直径的压力管道进行内壁检测,方便使用,便于操作。By adopting the screw, the distance between the movable plate and the fixed plate is adjusted, so that the supporting plate can stretch the movable plate, so that the airbag wheel can be pressed against the inner wall of the pressure pipe, and can be moved by the second wheel hub motor, which has strong applicability , and through the connecting rod, it is convenient to adjust the position of the ultrasonic phased array detection probe, thereby facilitating the inner wall detection of pressure pipes with different diameters, which is convenient to use and easy to operate.
附图说明Description of drawings
图1为本实用新型实施例中提供的一种用于大径压力管道的超声相控阵检测装置的第一视角整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an ultrasonic phased array detection device for large-diameter pressure pipelines provided in an embodiment of the present invention at a first viewing angle;
图2为本实用新型实施例中提供的一种用于大径压力管道的超声相控阵检测装置的第二视角整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of a second viewing angle of an ultrasonic phased array detection device for large-diameter pressure pipelines provided in the embodiment of the present invention;
图3为本实用新型实施例中提供的一种活动板的结构示意图;Fig. 3 is a schematic structural view of a movable panel provided in an embodiment of the present invention;
图4为本实用新型实施例中提供的一种套管的局部结构示意图;Fig. 4 is a schematic diagram of a partial structure of a casing provided in an embodiment of the present invention;
图中:1、固定盘;2、活动盘;3、活动板;4、撑板;5、气囊轮;6、第一轮毂电机;7、套管;8、连接板;9、超声相控阵检测探头;10、调节电机;11、丝杠;12、螺纹管;13、缺口;14、通孔;15、第二轮毂电机;16、锁紧螺母;17、凹槽。In the figure: 1. fixed plate; 2. movable plate; 3. movable plate; 4. support plate; 5. airbag wheel; 6. first hub motor; 7. bushing; 8. connecting plate; 9. ultrasonic phase control Array detection probe; 10, adjusting motor; 11, lead screw; 12, threaded pipe; 13, notch; 14, through hole; 15, second hub motor; 16, lock nut; 17, groove.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention.
需要说明的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is absolutely level or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
实施例1Example 1
请参阅图1-4所示,本实施例提供一种用于大径压力管道的超声相控阵检测装置,尤其适用于大径压力管道,包括固定盘1和活动盘2,且活动盘2的一侧均匀转动安装有活动板3,固定盘1的一侧均匀转动安装有撑板4,且撑板4的另一端与活动板3相转动连接,活动板3的另一端转动安装有气囊轮5,且活动盘2的一侧固定安装有第一轮毂电机6,第一轮毂电机6的外部一侧固定安装有套管7,且套管7的内部插接有连接板8,连接板8的另一端固定安装有超声相控阵检测探头9,固定盘1的一侧固定安装有调节电机10,且调节电机10的输出端固定安装有丝杠11,丝杠11的另一端与活动盘2相螺纹连接,活动盘2的中间位置固定安装有螺纹管12,且丝杠11通过螺纹管12与活动盘2相螺纹连接,丝杠11的一端穿过第一轮毂电机6的中间位置,并延伸至活动盘2的另一侧。Please refer to Figures 1-4, this embodiment provides an ultrasonic phased array detection device for large-diameter pressure pipelines, especially for large-diameter pressure pipelines, including a fixed disk 1 and a
上述大径压力管道为能供本超声相控阵检测装置整体进入工作的压力管道。The above-mentioned large-diameter pressure pipeline is a pressure pipeline that can work for the ultrasonic phased array detection device as a whole.
在进行使用时,将本实用新型放置在需要进行检测的大径压力管道的内部,且开启调节电机10,使得调节电机10带动丝杠11转动,进而使得活动盘2通过螺纹管12在丝杠11上移动,使得固定盘1与活动盘2之间的距离缩短,进而使得撑板4对活动板3进行撑开,使得活动板3一端形成的圆直径变大,将气囊轮5与压力管道的内壁相压紧,且使得气囊轮5发生形变,便于气囊轮5与压力管道的内壁相压紧,且方便本实用新型通过气囊轮5在压力管道的内部进行移动,且通过调节连接板8位于套管7内部的长度,使得超声相控阵检测探头9靠近压力管道的内壁,便于在移动时,对压力管道的内壁进行检测,且通过第一轮毂电机6,便于调节超声相控阵检测探头9的位置,进而便于对压力管道内部不同位置进行检测,适用性强。When in use, the utility model is placed inside the large-diameter pressure pipeline that needs to be detected, and the
作为一种优选的实施方式,如图3所示,固定盘1与活动盘2的一侧均开设有缺口13,且活动板3与撑板4均转动安装在缺口13的内部,活动板3的一侧开设有通孔14,且撑板4的一端转动安装在活动板3上位于通孔14的内部,活动板3的一端为开口结构,且活动板3的一端内部固定安装有第二轮毂电机15,气囊轮5固定安装在第二轮毂电机15的外部,通过通孔14,便于撑板4与活动板3之间进行连接,且通过第二轮毂电机15,便于带动气囊轮5转动,便于本实用新型移动。As a preferred embodiment, as shown in Figure 3, a
作为一种优选的实施方式,如图4所示,套管7为中空结构,且连接板8插接在套管7的内部,套管7的外侧螺纹连接有锁紧螺母16,锁紧螺母16的一侧与连接板8的一侧相压紧,连接板8的一侧中间位置开设有凹槽17,且锁紧螺母16的一端压紧在凹槽17的内部,通过凹槽17和锁紧螺母16,便于对连接板8进行固定。As a preferred embodiment, as shown in Figure 4, the
以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .
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