CN218655300U - Automatic feeding and assembling equipment for new energy automobile PTC production line bottom surface ceramic pieces - Google Patents
Automatic feeding and assembling equipment for new energy automobile PTC production line bottom surface ceramic pieces Download PDFInfo
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- CN218655300U CN218655300U CN202223047511.8U CN202223047511U CN218655300U CN 218655300 U CN218655300 U CN 218655300U CN 202223047511 U CN202223047511 U CN 202223047511U CN 218655300 U CN218655300 U CN 218655300U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000000919 ceramic Substances 0.000 title claims description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 199
- 239000000463 material Substances 0.000 claims abstract description 114
- 238000007650 screen-printing Methods 0.000 claims abstract description 53
- 238000007599 discharging Methods 0.000 claims abstract description 50
- 230000009194 climbing Effects 0.000 claims abstract description 39
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 31
- 235000012431 wafers Nutrition 0.000 claims description 61
- 238000006073 displacement reaction Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 230000032258 transport Effects 0.000 abstract description 20
- 239000000306 component Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000008358 core component Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a new energy automobile PTC production line bottom surface potsherd automatic feeding rigging equipment, which comprises a frame, potsherd automatic discharging part, arrange material mechanism, move and carry the mechanism, secondary positioning mechanism, the secondary moves and carries the mechanism, potsherd transport part of robot, charging tray transfer climbing mechanism and silk screen printing rubber coating mechanism, potsherd automatic discharging part is arranged with arranging the potsherd branch transport many times with row material mechanism and is put, the potsherd moves and carries the potsherd in transporting secondary positioning mechanism with the potsherd, the potsherd that secondary positioning is good carries during mechanism and potsherd transport part of robot transports the material dish in the charging tray transfer climbing mechanism through the secondary, silk screen printing rubber coating mechanism department silk screen printing rubber coating is carried with the potsherd to charging tray transfer climbing mechanism, then carry the core subassembly that generates heat that comes on the preceding conveying chain on the gummed potsherd. The utility model discloses can realize that the automatic range of lamellar potsherd is carried, rubber coating and assembly, production reliable and stable, production efficiency is high.
Description
Technical Field
The utility model relates to a new energy automobile part production equips technical field, especially relates to a new energy automobile PTC production line bottom surface potsherd automatic feeding rigging equipment.
Background
The PTC heater is an efficient heater, has the advantages of good thermal conductivity, uniform temperature, long service life, strong mechanical property, corrosion resistance and the like, and is required to be used as a heat source of an air conditioner, a battery thermal management system and the like in a new energy automobile. With the increasing demand of the PTC heaters, the PTC heater production enterprises need to continuously adopt automatic production equipment to improve the production efficiency and the production capacity.
The PTC heater comprises a heating core assembly, the heating core assembly comprises a lower electrode plate, a heating chip and an upper electrode plate (the upper electrode plate and the lower electrode plate are in a relative concept and are respectively used as a positive electrode and a negative electrode), the heating core assembly needs to be adhered with a row of ceramic plates on the bottom surface and the top surface of the heating core assembly after being manufactured, when the ceramic plates adhered to the bottom surface (the ceramic plates on the bottom surface and the top surface are in a relative concept and have the same structure), high-temperature curing glue needs to be coated on the row of ceramic plates in a silk-screen printing mode, and the heating core assembly manufactured in the previous working procedure is assembled on the row of ceramic plates after the silk-screen printing glue is qualified. Therefore, according to the requirements of the production process, the automatic structure problems of automatically arranging and conveying the ceramic wafers, automatically performing screen printing and gluing, automatically assembling and the like need to be solved when the automatic equipment is designed and manufactured, so that the requirements of full-automatic intelligent production are met.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, an object of the utility model is to provide a new energy automobile PTC production line bottom surface potsherd automatic feeding rigging equipment through setting up automatic transport of potsherd, automatic row's material mechanism, automatic move and carry automated mechanism such as mechanism, secondary positioning mechanism, automatic handling manipulator and silk screen printing rubber coating mechanism, realizes that the potsherd is arranged and is carried, automatic silk screen printing rubber coating and automatic assembly steadily and reliably, and automatic production is reliable and stable, and production efficiency is high.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a new energy automobile PTC production line bottom surface potsherd automatic feeding rigging equipment, includes frame, potsherd automatic discharging part, potsherd discharge mechanism, potsherd moves and carries mechanism, potsherd secondary positioning mechanism, secondary move and carries mechanism, robot potsherd transport part, charging tray transfer climbing mechanism and silk screen printing rubber coating mechanism, be equipped with potsherd storage silo and material pushing and discharging mechanism in the potsherd automatic discharging part, material pushing and discharging mechanism is used for pushing out potsherd one row in potsherd storage silo bottom, be equipped with in the potsherd discharge mechanism and remove the extracting mechanism and remove the bin outlet, the pottery piece that the removing extracting mechanism will arrange in the material pushing and discharging mechanism carries to remove the bin outlet many times and arranges and place the potsherd in the bin outlet, the move and carry mechanism is used for carrying potsherd that arranges and places in the removal bin outlet to potsherd secondary positioning mechanism, the automatic positioning platform is arranged in the ceramic wafer secondary positioning mechanism, the secondary transfer mechanism is used for absorbing and conveying ceramic wafers which are well secondarily positioned in the automatic positioning platform to a transfer platform at the position of the robot ceramic wafer conveying part, the robot ceramic wafer conveying part is used for absorbing and conveying the ceramic wafers on the transfer platform to a material tray in the material tray transfer jacking mechanism, the material tray transfer jacking mechanism is connected with a lifter at the end of a production line conveying chain, the material tray transfer jacking mechanism is used for conveying the ceramic wafers placed in the material tray to the position of the silk screen printing gluing mechanism for silk screen printing and gluing, the ceramic wafers are conveyed to the position of the robot ceramic wafer conveying part by the material tray transfer jacking mechanism after being detected to be qualified by the CCD visual detection device after being glued, and the robot ceramic wafer conveying part conveys and assembles the heating core components conveyed by the front conveying chain to the ceramic wafers which are glued in the material tray, then the material tray is used for conveying to the next working procedure.
Furthermore, material pushing and discharging mechanism includes slip play flitch, sliding guide and ejection of compact cylinder, the slip play flitch is located potsherd storage silo bottom, be equipped with in the slip play flitch with the ejection of compact recess that potsherd position corresponds in the potsherd storage silo, the slip play flitch is located on the sliding guide, slip play flitch one end with ejection of compact cylinder's output links to each other.
Further, remove feeding agencies including getting the material slip table, getting material shift cylinder, getting material lift support and one row of material sucking disc, get material lift support and locate through getting material lift cylinder get on the material slip table, get material shift cylinder and promote through getting material slip table get material lift support reciprocating motion many times, one row get the material sucking disc once with the potsherd of one row carry arrange in the removal row material dish and place.
Furthermore, the movable discharge disc is arranged on the double-layer displacement platform, and the double-layer displacement platform comprises two sliding platforms which are installed in a stacked mode and two displacement driving cylinders.
Furthermore, the ceramic wafer transferring mechanism comprises a transferring sliding plate, a transferring driving cylinder, a transferring lifting cylinder, a transferring mounting bracket and a transferring vacuum sucker.
Furthermore, two sides of the automatic positioning platform are respectively provided with a first positioning pushing mechanism, the bottom surface of the automatic positioning platform is provided with a second pushing positioning mechanism, a positioning cavity for placing a plurality of ceramic plates is arranged in the automatic positioning platform, the first positioning pushing mechanism is used for centering and positioning the ceramic plates placed in the positioning cavity, and the second pushing positioning mechanism is used for pushing the ceramic plates placed in the positioning cavity to a positioning edge for positioning; and a first positioning push plate, a first pushing cylinder, a second positioning push plate and a second pushing cylinder are respectively arranged in the first positioning pushing mechanism and the second positioning pushing mechanism.
Furthermore, secondary moves and carries mechanism includes that unipolar servo moving platform, secondary move and carry lift cylinder, secondary move and carry support and secondary move and carry the plane sucking disc, secondary moves and carries and is equipped with the vacuum adsorption cavity that corresponds with a plurality of potsherds position in the plane sucking disc.
Furthermore, the robot ceramic wafer carrying part comprises a carrying robot and a carrying and sucking part, the carrying and sucking part is arranged at the tail end of the carrying robot, and the carrying and sucking part is provided with a vacuum adsorption device corresponding to the positions of the ceramic wafers.
Further, charging tray transfer climbing mechanism includes transfer displacement slip table, charging tray climbing mechanism and charging tray locking mechanism, the material dish is located on the charging tray climbing mechanism, charging tray climbing mechanism locates and drives on the transfer displacement slip table, transfer displacement slip table is used for driving charging tray climbing mechanism is in potsherd transport part of robot, CCD visual detection device with reciprocating motion between the silk screen printing rubber coating mechanism operating position, charging tray locking mechanism will when being used for the silk screen printing in the charging tray climbing mechanism the material dish is fixed, and the assembly is accomplished the back charging tray transfer climbing mechanism will again the material dish is put down send to the later process on the production line conveying chain.
Furthermore, a screen printing driving mechanism and an automatic screen printing device are arranged in the screen printing and gluing mechanism, and the screen printing driving mechanism drives the automatic screen printing device to descend so as to perform screen printing and gluing on ceramic plates placed in a material tray conveyed by the charging tray transfer jacking mechanism.
The utility model discloses following beneficial effect has:
1. the utility model discloses a set up potsherd automatic conveying, automatic row's material mechanism, automatic move and carry automated mechanism such as mechanism, secondary positioning mechanism, automatic handling manipulator, charging tray transfer climbing mechanism and silk screen printing rubber coating mechanism, can realize the accurate of lamellar potsherd according to the technology needs and arrange the automatic assembly of carrying, automatic silk screen printing rubber coating and the core subassembly that generates heat, automatic production is reliable and stable, and production efficiency is high.
2. The utility model discloses utilize potsherd automatic discharge part and potsherd to arrange the material mechanism with the potsherd according to the design requirement automatic range, be convenient for utilize the potsherd to move and carry the mechanism and shift and carry out accurate location in shifting to potsherd secondary positioning mechanism, the potsherd that fixes a position moves and is convenient for transport again to charging tray transfer climbing mechanism on the secondary moves the transfer mechanism and transports the well revolving stage of robot potsherd transport part, charging tray transfer climbing mechanism at robot potsherd transport part, CCD visual detection device and reciprocating motion moves and carries the rubber coating material dish between the silk screen printing rubber coating mechanism operating position, is convenient for utilize silk screen printing mechanism to carry out silk screen printing rubber coating, automated inspection and automatic assembly core subassembly that generates heat, and the automatic positioning transport material loading is accurate reliable, and the silk screen printing rubber coating is even stable.
3. The utility model discloses a plurality of move and carry mechanism and robot potsherd transport part and charging tray transfer climbing mechanism combination conveying material, the potsherd is automatic to be carried and the silk screen printing is smooth and easy, and silk screen printing rubber coating assembly quality is good.
Drawings
Fig. 1 is a schematic plan view of the automatic feeding and assembling equipment for the new energy automobile PTC production line bottom ceramic plate of the present invention;
fig. 2 is a schematic perspective view of one of the view directions of the automatic feeding and assembling equipment for the new energy automobile PTC production line bottom surface ceramic plate of the present invention;
fig. 3 is a schematic perspective view of the second view direction of the automatic feeding and assembling equipment for the ceramic sheets on the bottom surface of the new energy automobile PTC production line of the present invention;
FIG. 4 is a schematic top view of the automatic discharging component of the ceramic wafer according to the present invention;
FIG. 5 is a schematic perspective view of the automatic discharging component of the ceramic wafer of the present invention;
fig. 6 is a schematic perspective view of the ceramic wafer discharging mechanism of the present invention;
fig. 7 is a schematic perspective view of the ceramic wafer transferring mechanism of the present invention;
FIG. 8 is a schematic side view of the secondary positioning mechanism of the ceramic wafer of the present invention;
fig. 9 is a schematic perspective view of the ceramic wafer secondary positioning mechanism of the present invention;
fig. 10 is a schematic perspective view of the secondary transfer mechanism of the present invention;
fig. 11 is a perspective view of the robot ceramic wafer handling part of the present invention;
fig. 12 is a schematic perspective view of the tray transfer jacking mechanism of the present invention;
fig. 13 is an enlarged schematic view of fig. 12 with the lift table removed at I.
Description of reference numerals:
1. a frame; 2. a ceramic wafer automatic discharging component; 21. a ceramic wafer storage bin; 22. a material pushing and discharging mechanism; 221. sliding the discharging plate; 2211. a discharging groove; 222. a sliding guide rail; 223. a discharging cylinder; 3. a ceramic wafer discharging mechanism; 31. moving the material taking mechanism; 311. a material taking sliding table; 312. a material taking shift cylinder; 313. a material taking lifting cylinder; 314. taking a material lifting support; 315. a material taking sucker; 32. moving the discharging disc; 33. a double-layer deflection platform; 331. a sliding platform; 332. a deflection driving cylinder; 4. a ceramic wafer transferring mechanism; 41. a sliding plate is moved and loaded; 42. a transferring driving cylinder; 43. a transfer lifting cylinder; 44. transferring and mounting the bracket; 45. transferring a vacuum sucker; 5. a ceramic wafer secondary positioning mechanism; 51. automatically positioning the platform; 511. positioning the cavity; 52. a first positioning pushing mechanism; 521. a first positioning push plate; 522. a first push cylinder; 53. a second pushing and positioning mechanism; 531. a second positioning push plate; 532. a second push cylinder; 6. a secondary transfer mechanism; 61. a single axis servo moving platform; 62. a secondary transfer lifting cylinder; 63. a secondary transfer support; 64. carrying out secondary transfer of the plane sucker; 7. a robot ceramic wafer handling component; 71. a transfer platform; 72. a transfer robot; 73. a conveying and sucking part; 8. a charging tray transfer jacking mechanism; 81. a material tray; 82. transferring a displacement sliding table; 83. a tray jacking mechanism; 831. jacking a cylinder; 832. a lifting guide assembly; 833. a lifting platform; 84. a tray locking mechanism; 841. a locking lever; 842. a linkage rod; 843. a drive rod; 844. locking a driving cylinder; 845. rotating the supporting seat; 9. a silk-screen gluing mechanism; 91. a screen printing driving mechanism; 92. an automatic screen printing device; 10. a production line conveying chain; 11. CCD visual detection device.
Detailed Description
The invention will be described in further detail with reference to the following drawings and specific embodiments:
referring to fig. 1-13, the automatic ceramic sheet feeding and assembling equipment for the bottom surface of the PTC production line of the new energy automobile comprises a frame 1, an automatic ceramic sheet discharging component 2, a ceramic sheet discharging mechanism 3, a ceramic sheet transferring mechanism 4, a secondary ceramic sheet positioning mechanism 5, a secondary transferring mechanism 6, a robot ceramic sheet carrying component 7, a tray transferring and jacking mechanism 8 and a screen printing and gluing mechanism 9, wherein a ceramic sheet storage bin 21 and a material pushing and discharging mechanism 22 are arranged in the automatic ceramic sheet discharging component 2, the material pushing and discharging mechanism 22 is used for pushing out a row of ceramic sheets at the bottom of the ceramic sheet storage bin 21, a moving material taking mechanism 31 and a moving material discharging disc 32 are arranged in the ceramic sheet discharging mechanism 3, the moving material taking mechanism 31 carries the whole row of ceramic sheets in the material pushing and discharging mechanism 22 into the moving material discharging disc 32 for multiple times for arrangement, potsherd moves and carries mechanism 4 to be used for with it arranges potsherd transport to potsherd secondary positioning mechanism 5 of placing in row material dish 32 to remove, be equipped with automatic positioning platform 51 in potsherd secondary positioning mechanism 5, the secondary moves and carries mechanism 6 to be arranged in with automatic positioning platform 51 the good potsherd absorption of secondary location and carries on well revolving stage 71 in potsherd transport part 7 of robot, potsherd transport part 7 of robot is arranged in absorbing the potsherd on well revolving stage 71 and carries in material dish 81 among charging tray transfer climbing mechanism 8, charging tray transfer climbing mechanism 8 links to each other with the lifting machine of production line conveying chain 10 end, transfer climbing mechanism 8 is arranged in carrying the potsherd of placing in material dish 81 silk screen printing rubber coating mechanism 9 departments silk screen printing rubber coating, behind the rubber coating through CCD visual detection device 11 detect qualified after again by material dish transfer climbing mechanism 8 passes back to potsherd transport part 7 departments of robot potsherd transport part 7 And the robot ceramic wafer carrying component 7 carries and assembles the heating core components conveyed by the front conveying chain onto the ceramic wafer coated in the material tray 81, and then conveys the ceramic wafer to the next procedure by using the material tray 81.
Referring to fig. 4-5, the material pushing and discharging mechanism 22 includes a sliding discharging plate 221, a sliding guide rail 222 and a discharging cylinder 223, the sliding discharging plate 221 is disposed at the bottom of the ceramic wafer storage bin 21, a discharging groove 2211 corresponding to the position of the ceramic wafer in the ceramic wafer storage bin 21 is disposed in the sliding discharging plate 221, the sliding discharging plate 221 is disposed on the sliding guide rail 222, and one end of the sliding discharging plate 221 is connected to an output end of the discharging cylinder 223.
Referring to fig. 6, the movable material taking mechanism 31 includes a material taking sliding table 311, a material taking displacement cylinder 312, a material taking lifting cylinder 313, a material taking lifting support 314, and a row of material taking suction cups 315, the material taking lifting support 314 is disposed on the material taking sliding table 311 through the material taking lifting cylinder 313, the material taking displacement cylinder 312 pushes the material taking lifting support 314 through the material taking sliding table 311 to reciprocate for multiple times, and the row of material taking suction cups 315 carries a row of ceramic wafers to the movable material discharging tray 32 for arrangement at a time. The movable discharging disc 32 is arranged on a double-layer displacement platform 33, and the double-layer displacement platform 33 comprises two sliding platforms 331 which are installed in a stacked mode and two displacement driving cylinders 332.
Referring to fig. 7, the ceramic wafer transfer mechanism 4 includes a transfer slide plate 41, a transfer drive cylinder 42, a transfer lift cylinder 43, a transfer mounting bracket 44, and a transfer vacuum chuck 45.
As shown in fig. 8-9, two sides of the automatic positioning platform 51 are respectively provided with a first positioning pushing mechanism 52, a second pushing positioning mechanism 53 is arranged on the bottom surface of the automatic positioning platform 51, a positioning cavity 511 for placing a plurality of ceramic sheets is arranged in the automatic positioning platform 51, the first positioning pushing mechanism 52 is used for centering and positioning the ceramic sheets placed in the positioning cavity 511, and the second pushing positioning mechanism 53 is used for pushing the ceramic sheets placed in the positioning cavity 511 to a positioning edge for positioning; the first positioning pushing mechanism 52 and the second positioning pushing mechanism 53 are respectively provided with a first positioning pushing plate 521, a first pushing cylinder 522, a second positioning pushing plate 531 and a second pushing cylinder 532. (according to the requirement, an elastic ceramic sheet push rod can be arranged on one of the first positioning push plates 521, a two-stage stroke cylinder can also be adopted as the first push cylinder 522, and an elastic push block can be arranged on the second positioning push plate 531, so that the ceramic sheet can be pushed to be positioned in a moving mode during positioning).
Referring to fig. 10, the secondary transfer mechanism 6 includes a single-axis servo moving platform 61, a secondary transfer lifting cylinder 62, a secondary transfer support 63, and a secondary transfer plane suction cup 64, wherein a vacuum suction cavity corresponding to a plurality of ceramic plates is disposed in the secondary transfer plane suction cup 64, and the vacuum suction cavity is connected to a vacuum generator.
Referring to fig. 11, the robot ceramic wafer conveying component 7 includes a conveying robot 72 and a conveying suction component 73, the conveying suction component 73 is disposed at the end of the conveying robot 72, and the conveying suction component 73 is provided with a vacuum adsorption device (including a vacuum adsorption cavity and a connected vacuum generator) corresponding to the positions of the plurality of ceramic wafers. The carrier robot 72 uses commercially available finished parts.
Referring to fig. 12-13, charging tray transfer climbing mechanism 8 includes transfer displacement slip table 82, charging tray climbing mechanism 83 and charging tray locking mechanism 84, material dish 81 is located on the charging tray climbing mechanism 83, charging tray climbing mechanism 83 is located and is driven on the transfer displacement slip table 82, transfer displacement slip table 82 is used for driving charging tray climbing mechanism 83 is in robot potsherd carrying part 7, CCD visual detection device 11 and reciprocating motion between the 9 operating positions of silk screen printing rubber coating mechanism, charging tray locking mechanism 84 will when being used for the silk screen printing in the charging tray climbing mechanism 83 material dish 81 is fixed, and after the assembly is accomplished charging tray transfer climbing mechanism 8 will material dish 81 is transferred to send back process on the production line conveying chain 10. A servo guide sliding table is arranged in the transfer displacement sliding table 82, and the transfer displacement sliding table 82 drives a tray jacking mechanism 83 and a tray locking mechanism 84 which are arranged on the transfer displacement sliding table to move back and forth. The tray jacking mechanism 83 is provided with a jacking cylinder 831, a lifting guide assembly 832 and a lifting platform 833. The tray locking mechanism 84 comprises a locking rod 841, a linkage 842, a driving rod 843 and a locking driving cylinder 844, the output end of the locking driving cylinder 844 is connected with the driving rod 843, two ends of the driving rod 843 are hinged with the locking rod 841 and the linkage 842, the other end of the linkage 842 is hinged with the other two locking rods 841 and four locking rods 841 are hinged on a rotary supporting seat 845.
The silk screen printing rubber coating mechanism 9 adopts outsourcing finished product equipment, be equipped with silk screen printing actuating mechanism 91 and automatic silk screen printing device 92 in the silk screen printing rubber coating mechanism 9, silk screen printing actuating mechanism 91 drives automatic silk screen printing device 92 descends to the potsherd of placing carries out the silk screen printing rubber coating in the material tray 81 that charging tray transfer climbing mechanism 8 carried and comes.
The utility model discloses the during operation, under the control of equipment automatic control procedure, material pushing and discharging mechanism 22 releases one row of potsherd in potsherd storage silo 21 one by one, then carry the potsherd many times by removal feeding agencies 31 among potsherd discharge mechanisms 3 and arrange in removing row material dish 32 and place (three rows are placed to the cubic in this embodiment, absorb eight potsherds in every row), the potsherd moves and carries mechanism 4 again and arrange the potsherd of placing in removing row material dish 32 and carry and utilize automatic positioning platform 51 to carry out the accurate positioning in potsherd secondary positioning mechanism 5, it carries on well revolving stage 71 to utilize secondary to move mechanism 6 with the potsherd of locating (twenty-four pieces altogether every time) absorption transport, robot potsherd transport part 7 absorbs the potsherd of carrying among charging tray transfer jacking mechanism 8 with potsherd on well revolving stage 71 and carries the material dish 81 among charging tray transfer jacking mechanism 8, the potsherd of placing in charging tray transfer jacking mechanism 81 carries the gumming mechanism 9 department gumming rubber coating again by material dish 8 after CCD vision detection device 11 detects qualified later and then returns the potsherd transport mechanism 7 rubber coating to the potsherd conveying core process of ceramic wafer and returns the potsherd conveying part 81 of silk screen printing machine.
The above only is the detailed implementation manner of the present invention, not limiting the patent scope of the present invention, all the equivalent structure changes made in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. New energy automobile PTC production line bottom surface potsherd automatic feeding rigging equipment, its characterized in that: comprises a frame (1), a ceramic wafer automatic discharging component (2), a ceramic wafer discharging mechanism (3), a ceramic wafer transferring mechanism (4), a ceramic wafer secondary positioning mechanism (5), a secondary transferring mechanism (6), a robot ceramic wafer carrying component (7), a tray transfer jacking mechanism (8) and a screen printing gluing mechanism (9), wherein the ceramic wafer automatic discharging component (2) is provided with a ceramic wafer storage bin (21) and a material pushing and discharging mechanism (22), the material pushing and discharging mechanism (22) is used for pushing out the ceramic wafer which is arranged at the bottom of the ceramic wafer storage bin (21) for one row, the ceramic wafer discharging mechanism (3) is provided with a movable material taking mechanism (31) and a movable material discharging tray (32), the movable material taking mechanism (31) is used for carrying the ceramic wafer which is arranged in the movable material discharging tray (32) for multiple times, the movable material taking mechanism (51) is arranged in the movable material discharging tray (32) and is arranged in the secondary positioning mechanism (5), the ceramic wafer automatic positioning platform (51) is arranged in the movable material discharging tray (32) and is used for absorbing the ceramic wafer transferring mechanism (6) to the ceramic wafer transferring mechanism (71), robot potsherd transport part (7) are arranged in absorbing the potsherd on with transfer platform (71) and carry in material dish (81) in charging tray transfer climbing mechanism (8), charging tray transfer climbing mechanism (8) link to each other with the lifting machine of production line conveying chain (10) end, charging tray transfer climbing mechanism (8) are arranged in carrying the potsherd of placing in material dish (81) silk screen printing rubber coating mechanism (9) department silk screen printing rubber coating, after the rubber coating detects qualified by CCD vision detection device (11) again by charging tray transfer climbing mechanism (8) passback to robot potsherd transport part (7) department, robot potsherd transport part (7) are again with the heating core subassembly transport assembly that the conveying chain of preceding way was come to the material dish (81) on the ceramic chip of rubber coating, then recycle material dish (81) and be sent to the next procedure.
2. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: push away material discharge mechanism (22) including slip play flitch (221), sliding guide (222) and ejection of compact cylinder (223), slip play flitch (221) is located ceramic wafer storage silo (21) bottom, be equipped with in the slip play flitch (221) with ejection of compact recess (2211) that ceramic wafer position corresponds in ceramic wafer storage silo (21), slip play flitch (221) is located on sliding guide (222), slip play flitch (221) one end with the output of ejection of compact cylinder (223) links to each other.
3. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: remove material taking mechanism (31) including getting material slip table (311), getting material shift cylinder (312), getting material lift cylinder (313), getting material lift support (314) and one row of material sucking disc (315), get material lift support (314) and locate through getting material lift cylinder (313) get on material slip table (311), get material shift cylinder (312) and promote through getting material slip table (311) get material lift support (314) reciprocating motion many times, one row get material sucking disc (315) once with the ceramic wafer of one row carry arrange in the removal row material dish (32) and place.
4. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile as claimed in claim 3, wherein: the movable discharging disc (32) is arranged on the double-layer displacement platform (33), and the double-layer displacement platform (33) comprises two sliding platforms (331) which are installed in a stacked mode and two displacement driving cylinders (332).
5. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: the ceramic wafer transferring mechanism (4) comprises a transferring sliding plate (41), a transferring driving air cylinder (42), a transferring lifting air cylinder (43), a transferring mounting bracket (44) and a transferring vacuum suction cup (45).
6. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile as claimed in claim 1, characterized in that: the automatic positioning device is characterized in that first positioning pushing mechanisms (52) are respectively arranged on two sides of the automatic positioning platform (51), a second pushing positioning mechanism (53) is arranged on the bottom surface of the automatic positioning platform (51), a positioning cavity (511) for placing a plurality of ceramic plates is arranged in the automatic positioning platform (51), the first positioning pushing mechanism (52) is used for centering and positioning the ceramic plates placed in the positioning cavity (511), and the second pushing positioning mechanism (53) is used for pushing the ceramic plates placed in the positioning cavity (511) to a positioning edge for positioning; the first positioning pushing mechanism (52) and the second positioning pushing mechanism (53) are respectively provided with a first positioning push plate (521), a first pushing cylinder (522), a second positioning push plate (531) and a second pushing cylinder (532).
7. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: the secondary transfer mechanism (6) comprises a single-shaft servo moving platform (61), a secondary transfer lifting cylinder (62), a secondary transfer support (63) and a secondary transfer plane sucker (64), wherein a vacuum adsorption cavity corresponding to the positions of the ceramic plates is arranged in the secondary transfer plane sucker (64).
8. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile as claimed in claim 1, characterized in that: the robot ceramic wafer carrying component (7) comprises a carrying robot (72) and a carrying and sucking component (73), the carrying and sucking component (73) is arranged at the tail end of the carrying robot (72), and the carrying and sucking component (73) is provided with a vacuum adsorption device corresponding to the positions of the ceramic wafers.
9. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: charging tray transfer climbing mechanism (8) are including transfer displacement slip table (82), charging tray climbing mechanism (83) and charging tray locking mechanism (84), material dish (81) are located on charging tray climbing mechanism (83), charging tray climbing mechanism (83) are located and are driven on transfer displacement slip table (82), transfer displacement slip table (82) are used for driving charging tray climbing mechanism (83) are in robot ceramic wafer transport part (7), CCD visual detection device (11) and reciprocating motion between silk screen printing rubber coating mechanism (9) the operating position, charging tray locking mechanism (84) will when being used for the silk screen printing in charging tray climbing mechanism (83) material dish (81) are fixed, the assembly accomplish the back charging tray transfer climbing mechanism (8) will again material dish (81) are transferred and are said production line conveying chain (10) are gone up and are sent back way process.
10. The automatic feeding and assembling equipment for the ceramic plates on the bottom surface of the PTC production line of the new energy automobile according to claim 1, characterized in that: be equipped with silk screen printing actuating mechanism (91) and automatic silk screen printing device (92) in silk screen printing rubber coating mechanism (9), silk screen printing actuating mechanism (91) drive automatic silk screen printing device (92) descend right the ceramic wafer of placing in material dish (81) that charging tray transfer climbing mechanism (8) were carried and are come carries out the silk screen printing rubber coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223047511.8U CN218655300U (en) | 2022-11-16 | 2022-11-16 | Automatic feeding and assembling equipment for new energy automobile PTC production line bottom surface ceramic pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223047511.8U CN218655300U (en) | 2022-11-16 | 2022-11-16 | Automatic feeding and assembling equipment for new energy automobile PTC production line bottom surface ceramic pieces |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116135438A (en) * | 2023-04-18 | 2023-05-19 | 福建坤华智能装备有限公司 | Automatic assembly equipment and intelligent assembly production line for PTC heating body of new energy automobile |
| CN116429174A (en) * | 2023-03-31 | 2023-07-14 | 江苏智锐博成能源科技有限公司 | Automatic PTC assembly detection equipment for automobile thermal management system |
| CN119702378A (en) * | 2025-02-14 | 2025-03-28 | 壹启新能源科技(苏州)有限公司 | Pneumatic device and method for applying thermal grease to radiator ceramic sheets |
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2022
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116429174A (en) * | 2023-03-31 | 2023-07-14 | 江苏智锐博成能源科技有限公司 | Automatic PTC assembly detection equipment for automobile thermal management system |
| CN116429174B (en) * | 2023-03-31 | 2024-03-12 | 江苏智锐博成能源科技有限公司 | Automatic PTC assembly detection equipment for automobile thermal management system |
| CN116135438A (en) * | 2023-04-18 | 2023-05-19 | 福建坤华智能装备有限公司 | Automatic assembly equipment and intelligent assembly production line for PTC heating body of new energy automobile |
| CN116135438B (en) * | 2023-04-18 | 2023-06-16 | 福建坤华智能装备有限公司 | Automatic assembly equipment and intelligent assembly production line for PTC heating body of new energy automobile |
| CN119702378A (en) * | 2025-02-14 | 2025-03-28 | 壹启新能源科技(苏州)有限公司 | Pneumatic device and method for applying thermal grease to radiator ceramic sheets |
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