CN219527770U - Bucket for trench excavation - Google Patents

Bucket for trench excavation Download PDF

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Publication number
CN219527770U
CN219527770U CN202222874097.1U CN202222874097U CN219527770U CN 219527770 U CN219527770 U CN 219527770U CN 202222874097 U CN202222874097 U CN 202222874097U CN 219527770 U CN219527770 U CN 219527770U
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bucket
transmission
bucket body
wall
shaped
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钟文超
石磊
樊明皓
金小莉
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Western (Gansu) Municipal Construction Group Co., Ltd.
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Gansu Jiaoke Construction Co ltd
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Abstract

本实用新型公开了一种沟槽开挖用铲斗,包括铲斗本体和设在铲斗本体上的钻土装置,所述钻土装置包括驱动机构、传动机构、钻杆和防护板;其中,驱动机构包括设在铲斗本体弧形斗壁边沿处的齿轮箱和设在齿轮箱上的驱动电机;传动机构包括设在铲斗本体一侧直板斗壁的内壁上的传动转换机构和油缸;所述传动转换机构与齿轮箱的输出轴连接;钻杆一端贯穿铲斗本体弧形斗壁,钻杆与传动转换机构连接,并在传动转换机构驱动下进行转动,钻杆与油缸转动连接,并在油缸传动作用下相对铲斗本体进行伸缩动作;防护板设在铲斗本体的直板斗壁上且对传动机构形成包覆状。本实用新型结构设计合理,便于铲斗本体挖掘形成异形土方槽。

The utility model discloses a bucket for trench excavation, which comprises a bucket body and a soil drilling device arranged on the bucket body, and the soil drilling device includes a driving mechanism, a transmission mechanism, a drill rod and a protective plate; wherein The driving mechanism includes a gear box arranged at the edge of the arc-shaped bucket wall of the bucket body and a drive motor arranged on the gear box; the transmission mechanism includes a transmission conversion mechanism and an oil cylinder set on the inner wall of the straight bucket wall on one side of the bucket body The transmission conversion mechanism is connected with the output shaft of the gearbox; one end of the drill rod runs through the arc-shaped bucket wall of the bucket body, the drill rod is connected with the transmission conversion mechanism, and rotates under the drive of the transmission conversion mechanism, and the drill rod is connected with the oil cylinder in rotation , and under the transmission of the oil cylinder, the bucket body performs telescopic movements; the protective plate is arranged on the straight bucket wall of the bucket body and forms a covering shape for the transmission mechanism. The utility model has a reasonable structural design, and is convenient for the excavation of the bucket body to form a special-shaped earthwork groove.

Description

一种沟槽开挖用铲斗Bucket for trench excavation

技术领域technical field

本实用新型属于机械设备技术领域,具体涉及一种沟槽开挖用铲斗。The utility model belongs to the technical field of mechanical equipment, in particular to a bucket for trench excavation.

背景技术Background technique

挖掘机利用铲斗挖掘沟渠时,有时需要挖掘异形土方槽,异形土方槽主要是利用铲斗两侧的直板状斗壁外侧加装的刮板或铲板而形成;由于异形土方槽对形状要求更高,所以在挖掘时,如果地面土质较硬,需要多次使用铲斗插入地面,会破坏异形土方槽边多沿的形状,不利于形成符合要求的异形土方槽;同时,较硬的土质也容易损坏铲斗的铲齿。为解决上述问题,在现有技术中公开有设置钻土装置的铲斗,该种铲斗通常将驱动机构及传动构件置于铲斗侧壁外侧,增加了铲斗作用宽度,不利于通过刮板或铲板形成异形土方槽,不利于实际应用。When an excavator uses a bucket to dig a ditch, sometimes it is necessary to dig a special-shaped earthwork groove. The special-shaped earthwork groove is mainly formed by using the scraper or shovel installed on the outside of the straight wall on both sides of the bucket; due to the shape requirements of the special-shaped earthwork groove Higher, so when digging, if the ground soil is hard, you need to use the bucket to insert the ground multiple times, which will destroy the shape of the edge of the special-shaped earthwork groove, which is not conducive to the formation of special-shaped earthwork grooves that meet the requirements; at the same time, the hard soil It is also easy to damage the shovel teeth of the bucket. In order to solve the above problems, the prior art discloses a bucket equipped with an earth drilling device. This kind of bucket usually places the driving mechanism and transmission components outside the side wall of the bucket, which increases the working width of the bucket, which is not conducive to passing the scrape. Board or shovel board forms special-shaped earthwork groove, is unfavorable for practical application.

实用新型内容Utility model content

本实用新型的目的是提供一种沟槽开挖用铲斗;用以解决现有铲斗结构设计不合理,影响实际应用的技术问题。The purpose of the utility model is to provide a bucket for trench excavation; it is used to solve the technical problem that the structural design of the existing bucket is unreasonable and affects the practical application.

为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:

一种沟槽开挖用铲斗,包括铲斗本体和设在铲斗本体上的钻土装置,所述钻土装置包括:A bucket for trench excavation, comprising a bucket body and an earth-drilling device arranged on the bucket body, the earth-drilling device comprising:

驱动机构,其包括设在铲斗本体弧形斗壁边沿处的齿轮箱和设在齿轮箱上的驱动电机;The driving mechanism includes a gear box arranged at the edge of the arc-shaped bucket wall of the bucket body and a drive motor arranged on the gear box;

传动机构,其包括设在铲斗本体一侧直板斗壁的内壁上的传动转换机构和油缸;所述传动转换机构与齿轮箱的输出轴连接;The transmission mechanism includes a transmission conversion mechanism and an oil cylinder arranged on the inner wall of the straight bucket wall on one side of the bucket body; the transmission conversion mechanism is connected to the output shaft of the gearbox;

钻杆,其一端贯穿铲斗本体弧形斗壁,其与传动转换机构连接,并在传动转换机构驱动下进行转动,其与油缸转动连接,并在油缸传动作用下相对铲斗本体进行伸缩动作;Drill pipe, one end of which runs through the arc-shaped bucket wall of the bucket body, is connected with the transmission conversion mechanism, and rotates under the drive of the transmission conversion mechanism, and is connected with the oil cylinder in rotation, and performs telescopic movement relative to the bucket body under the action of the transmission of the oil cylinder ;

防护板,其设在铲斗本体的直板斗壁上且对传动机构形成包覆状。The protective plate is arranged on the straight bucket wall of the bucket body and forms a covering shape for the transmission mechanism.

进一步,所述转换传动机构包括铰接在铲斗本体一侧直板斗壁上的传动杆和传动筒,以及连接在传动杆和传动筒上且相互啮合的传动齿轮;所述钻杆穿插在传动筒内并与传动筒滑动配合。Further, the conversion transmission mechanism includes a transmission rod and a transmission cylinder hinged on the straight bucket wall on one side of the bucket body, and a transmission gear connected to the transmission rod and the transmission cylinder and intermeshed; the drill rod is inserted into the transmission cylinder Inside and slidingly fit with the drive cylinder.

进一步,所述防护板由铲斗本体直板斗壁起始弯折后向铲斗本体弧形斗壁处延伸,并与铲斗本体弧形斗壁连接。Further, the protective plate is bent from the straight wall of the bucket body and then extends toward the arc-shaped wall of the bucket body, and is connected with the arc-shaped wall of the bucket body.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1、本实用新型在结构设计上,驱动机构通过传动机构带动钻杆相对铲斗进行伸缩动作及旋转动作,进而通过钻杆钻松土层、破坏硬质土层,可减少铲斗往复挖掘次数,确保形成的异形土方槽壁面完整;1. In terms of structural design of the utility model, the driving mechanism drives the drill pipe to perform telescopic and rotating movements relative to the bucket through the transmission mechanism, and then drills through the drill pipe to loosen the soil layer and destroy the hard soil layer, which can reduce the number of reciprocating excavations of the bucket , to ensure the completeness of the wall surface of the formed special-shaped earthwork groove;

2、本实用新型将驱动机构置于铲斗本体弧形斗壁边沿处,同时将传动机构置于铲斗本体一侧直板斗壁的内壁上,不会对铲斗两侧刮板或铲板产生干涉;这样的结构设计也减小了对铲斗内部空间的占用,结构设计更合理;2. In the utility model, the driving mechanism is placed at the edge of the arc-shaped bucket wall of the bucket body, and the transmission mechanism is placed on the inner wall of the straight bucket wall on one side of the bucket body, so as not to scrape or shovel the two sides of the bucket. Interference occurs; such a structural design also reduces the occupation of the internal space of the bucket, and the structural design is more reasonable;

3、本实用新型对铲斗的原有结构改动小,易于加工改造,且改造成本低。3. The utility model has little modification to the original structure of the bucket, is easy to process and transform, and has low cost of transformation.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another perspective of the utility model;

图3为本实用新型中防护板与铲斗本体连接后的结构示意图;Fig. 3 is a structural schematic diagram of the utility model after the protective plate is connected with the bucket body;

图4为本实用新型中防护板与铲斗本体连接后的剖切结构示意图;Fig. 4 is a cut-away structural schematic diagram of the utility model after the protective plate is connected with the bucket body;

图5为本实用新型中传动筒端面与钻杆切面的结构展示示意图。Fig. 5 is a schematic diagram showing the structure of the end surface of the transmission cylinder and the cutting surface of the drill pipe in the utility model.

其中,1-铲斗本体;2-钻杆;3-防护板;4-齿轮箱;5-驱动电机;6-油缸;7-传动杆;8-传动筒;9-传动齿轮;垫块10。Among them, 1-bucket body; 2-drill pipe; 3-protective plate; 4-gear box; 5-drive motor; 6-oil cylinder; 7-transmission rod; 8-transmission cylinder; .

具体实施方式Detailed ways

以下结合附图对本实用新型优选实施例进行说明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings.

如图1至5所示,一种沟槽开挖用铲斗,包括铲斗本体1和设在铲斗本体1上的钻土装置。本实用新型针对钻土装置的结构进行重点改进。针对钻土装置在结构上包括驱动机构、传动机构、钻杆2和防护板3。As shown in FIGS. 1 to 5 , a bucket for trench excavation includes a bucket body 1 and an earth drilling device arranged on the bucket body 1 . The utility model focuses on improving the structure of the earth drilling device. The structure of the earth drilling device includes a driving mechanism, a transmission mechanism, a drill rod 2 and a protective plate 3 .

驱动机构包括设在铲斗本体1弧形斗壁边沿处的齿轮箱4和设在齿轮箱4上的驱动电机5。齿轮箱4主要用于改变输出方向,使齿轮箱4的输出轴靠近直板斗壁的内壁,这样可使驱动电机5不突出在直板斗壁外侧而影响挖掘,同时还可减小传动机构对铲斗内侧的空间占用;齿轮箱4在结构上包括两个横向布设且啮合的齿轮;齿轮箱4与弧形斗壁配合时,可增设与弧形斗壁连接固定的垫块10,利用垫块10调整齿轮箱4输出轴方向。驱动电机5由铲车内置的电瓶供电,通过设置在铲车操控室内的控制开关进行控制。The driving mechanism includes a gear box 4 arranged at the edge of the arc-shaped bucket wall of the bucket body 1 and a driving motor 5 arranged on the gear box 4 . The gear box 4 is mainly used to change the output direction, so that the output shaft of the gear box 4 is close to the inner wall of the straight bucket wall, so that the driving motor 5 does not protrude outside the straight bucket wall and affect the excavation, and at the same time, it can also reduce the impact of the transmission mechanism on the shovel. The space occupied inside the bucket; the gear box 4 structurally includes two horizontally arranged and meshed gears; 10 Adjust the direction of the output shaft of the gearbox 4. The drive motor 5 is powered by a built-in battery of the forklift, and is controlled by a control switch arranged in the forklift control room.

传动机构包括设在铲斗本体1一侧直板斗壁的内壁上的传动转换机构和油缸6。其中,转换传动机构包括传动杆7、传动筒8和传动齿轮9。邻近传动杆7两端位置处通过设置轴承铰接有固定环,轴承内圈两端面通过设置卡簧轴向固定在传动杆7上,固定环固定在直板斗壁的内壁上;传动杆7与直板斗壁边沿方向平行;传动杆7的一端与齿轮箱4的输出轴连接;传动筒8与传动杆7平行间隔布设,采用与传动杆7和直板斗壁相同的连接方式固定在直板斗壁上,传动筒8的内壁均布多个导向槽,具有内花键结构;传动齿轮9设在传动杆7和传动筒8上并相互啮合。油缸6与铲车的液压系统连接,通过设置在铲车操控室内的控制开关进行控制,油缸6也可采用气缸进行替换。The transmission mechanism includes a transmission conversion mechanism and an oil cylinder 6 arranged on the inner wall of the straight bucket wall on one side of the bucket body 1 . Wherein, the conversion transmission mechanism includes a transmission rod 7 , a transmission cylinder 8 and a transmission gear 9 . The two ends of the drive rod 7 are hinged with fixed rings by setting bearings, and the two ends of the inner ring of the bearing are axially fixed on the drive rod 7 by setting circlips, and the fixed ring is fixed on the inner wall of the straight bucket wall; the drive rod 7 and the straight plate The edge of the bucket wall is parallel to the direction; one end of the transmission rod 7 is connected to the output shaft of the gearbox 4; the transmission cylinder 8 and the transmission rod 7 are arranged in parallel and at intervals, and are fixed on the straight bucket wall by the same connection method as the transmission rod 7 and the straight bucket wall , The inner wall of the transmission cylinder 8 is evenly distributed with a plurality of guide grooves, and has an internal spline structure; the transmission gear 9 is arranged on the transmission rod 7 and the transmission cylinder 8 and meshes with each other. The oil cylinder 6 is connected with the hydraulic system of the forklift, and is controlled by a control switch arranged in the control room of the forklift, and the oil cylinder 6 can also be replaced by an air cylinder.

钻杆2的头部呈尖刺状截面呈多边形;钻杆2的尾部外周设有多个凸条,结构上类似外花键,用于和传动筒8轴向滑动配合而周向止动,在传动筒8转动条件下带动钻杆2同步转动;钻杆2可贯穿铲斗本体1弧形斗壁,并延伸至铲斗本体1外侧;钻杆2的尾端铰接有连接环,连接环传动杆7上设置的固定环的结构相近,连接环与油缸6的活塞杆固定连接,活塞杆伸缩时可通过连接环带动钻杆2在传动筒8内轴向移动,同时不影响钻杆2的转动动作。The head of the drill pipe 2 is spike-shaped and the cross-section is polygonal; the outer periphery of the tail of the drill pipe 2 is provided with a plurality of convex lines, which are similar to external splines in structure, and are used to slide and cooperate with the transmission cylinder 8 in the axial direction and stop in the circumferential direction. The drill rod 2 is driven to rotate synchronously under the condition of the rotation of the transmission cylinder 8; the drill rod 2 can pass through the arc-shaped bucket wall of the bucket body 1 and extend to the outside of the bucket body 1; the tail end of the drill rod 2 is hinged with a connecting ring, and the connecting ring The structure of the fixed ring set on the transmission rod 7 is similar. The connecting ring is fixedly connected with the piston rod of the oil cylinder 6. When the piston rod stretches, the connecting ring can drive the drill pipe 2 to move axially in the transmission cylinder 8 without affecting the drill pipe 2. the turning action.

防护板3设在铲斗本体1的直板斗壁上且对传动机构形成包覆状,具体的,防护板3由铲斗本体1直板斗壁起始弯折后向铲斗本体1弧形斗壁处延伸,并与铲斗本体1弧形斗壁连接。The protective plate 3 is arranged on the straight bucket wall of the bucket body 1 and forms a covering shape to the transmission mechanism. Specifically, the protective plate 3 is bent from the straight bucket wall of the bucket body 1 and then bends toward the curved bucket of the bucket body 1. The wall extends and is connected with the arc-shaped bucket wall of the bucket body 1.

本实用新型的工作过程及原理是:Working process and principle of the present utility model are:

本实用新型在应用时,如遇到坚硬土层,利用钻土装置进行打孔松土,降低铲斗阻力;打孔松土时,控制油缸6动作,油缸6的活塞杆收缩,并带动钻杆2相对传动筒8滑动,延伸至铲斗本体1外侧;外伸长度由油缸6进行灵活控制。然后控制驱动电机5启动,驱动电机5通过齿轮箱4带动传动杆7转动,传动杆7通过传动齿轮9带动传动筒8转动,传动筒8则驱动钻杆2转动,进而实现钻土动作。打孔松土操作完成后控制钻杆2收缩,铲斗本体1可直接挖掘土层,应以形成异形土方槽。本实用新型在结构上最大限度的减小了对铲斗本体1铲槽的空间占用,同时使铲斗本体1两侧无外加结构,利于铲斗本体1两侧的刮板或铲板对土层进行刮拨而形成异形土方槽。When the utility model is applied, if a hard soil layer is encountered, the soil drilling device is used to perforate and loosen the soil to reduce the resistance of the bucket; The rod 2 slides relative to the transmission cylinder 8 and extends to the outside of the bucket body 1; the extension length is flexibly controlled by the oil cylinder 6. Control drive motor 5 to start then, and drive motor 5 drives transmission rod 7 to rotate by gear box 4, and transmission rod 7 drives transmission cylinder 8 to rotate by transmission gear 9, and transmission cylinder 8 then drives drilling rod 2 to rotate, and then realizes the soil drilling action. After the hole loosening operation is completed, the drilling rod 2 is controlled to shrink, and the bucket body 1 can directly excavate the soil layer to form a special-shaped earthwork groove. The utility model minimizes the space occupation of the shovel groove of the bucket body 1 in terms of structure, and at the same time, there is no additional structure on both sides of the bucket body 1, which is beneficial to the scraper or shovel plate on both sides of the bucket body 1. Layers are scraped to form special-shaped earthwork grooves.

Claims (3)

1.一种沟槽开挖用铲斗,包括铲斗本体和设在铲斗本体上的钻土装置,其特征在于,所述钻土装置包括:1. A bucket for trench excavation, comprising a bucket body and an earth-boring device arranged on the bucket body, characterized in that the earth-boring device comprises: 驱动机构,其包括设在铲斗本体弧形斗壁边沿处的齿轮箱和设在齿轮箱上的驱动电机;The driving mechanism includes a gear box arranged at the edge of the arc-shaped bucket wall of the bucket body and a drive motor arranged on the gear box; 传动机构,其包括设在铲斗本体一侧直板斗壁的内壁上的传动转换机构和油缸;所述传动转换机构与齿轮箱的输出轴连接;The transmission mechanism includes a transmission conversion mechanism and an oil cylinder arranged on the inner wall of the straight bucket wall on one side of the bucket body; the transmission conversion mechanism is connected to the output shaft of the gearbox; 钻杆,其一端贯穿铲斗本体弧形斗壁,其与传动转换机构连接,并在传动转换机构驱动下进行转动,其与油缸转动连接,并在油缸传动作用下相对铲斗本体进行伸缩动作;Drill pipe, one end of which runs through the arc-shaped bucket wall of the bucket body, is connected with the transmission conversion mechanism, and rotates under the drive of the transmission conversion mechanism, and is connected with the oil cylinder in rotation, and performs telescopic movement relative to the bucket body under the action of the transmission of the oil cylinder ; 防护板,其设在铲斗本体的直板斗壁上且对传动机构形成包覆状。The protective plate is arranged on the straight bucket wall of the bucket body and forms a covering shape for the transmission mechanism. 2.如权利要求1所述的一种沟槽开挖用铲斗,其特征在于,所述传动转换机构包括铰接在铲斗本体一侧直板斗壁上的传动杆和传动筒,以及连接在传动杆和传动筒上且相互啮合的传动齿轮;所述钻杆穿插在传动筒内并与传动筒滑动配合。2. A bucket for trench excavation according to claim 1, characterized in that, the transmission conversion mechanism comprises a transmission rod and a transmission cylinder hinged on the straight bucket wall on one side of the bucket body, and a transmission cylinder connected to The transmission rod and the transmission gear on the transmission cylinder are intermeshed with each other; the drill rod is inserted into the transmission cylinder and slidably matched with the transmission cylinder. 3.如权利要求1所述的一种沟槽开挖用铲斗,其特征在于,所述防护板由铲斗本体直板斗壁起始弯折后向铲斗本体弧形斗壁处延伸,并与铲斗本体弧形斗壁连接。3. A bucket for trench excavation as claimed in claim 1, wherein the protective plate is bent from the straight bucket wall of the bucket body and then extends toward the arc-shaped bucket wall of the bucket body, And it is connected with the arc-shaped bucket wall of the bucket body.
CN202222874097.1U 2022-10-31 2022-10-31 Bucket for trench excavation Active CN219527770U (en)

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