CN219683045U - Automatic oily limit production line - Google Patents
Automatic oily limit production line Download PDFInfo
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- CN219683045U CN219683045U CN202223607014.9U CN202223607014U CN219683045U CN 219683045 U CN219683045 U CN 219683045U CN 202223607014 U CN202223607014 U CN 202223607014U CN 219683045 U CN219683045 U CN 219683045U
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- oil brushing
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Abstract
本实用新型公开了一种自动油边生产线，该生产线包括自动油边机、翻转装置、输送线和移料装置，自动油边机包括刷油机构、旋转机构和压紧机构，刷油机构包括第一驱动机构和刷油辊，刷油辊沿竖直方向延伸，第一驱动机构驱动刷油辊转动；旋转机构位于刷油机构的一侧，旋转机构包括第二驱动机构和旋转台，旋转台的旋转轴线平行于刷油辊，第二驱动机构驱动旋转台转动，旋转台的转动方向与刷油辊的转动方向相反；压紧机构包括第三驱动机构和导向轮，导向轮位于旋转台的上方，旋转台与刷油辊在第一水平方向上间隔布置，翻转装置位于输送线的一侧，输送线的上游端和下游端均设置有自动油边机。本实用新型能够节省人力，实现无人化生产。
The utility model discloses an automatic oil edge production line. The production line includes an automatic oil edge machine, a turning device, a conveying line and a material transfer device. The automatic oil edge machine includes an oil brushing mechanism, a rotating mechanism and a pressing mechanism. The oil brushing mechanism includes The first driving mechanism and the oil brushing roller extend in the vertical direction. The first driving mechanism drives the oil brushing roller to rotate. The rotating mechanism is located on one side of the oil brushing mechanism. The rotating mechanism includes a second driving mechanism and a rotating table. The rotation axis of the table is parallel to the oil brushing roller. The second driving mechanism drives the rotating table to rotate. The rotation direction of the rotating table is opposite to the rotating direction of the oil brushing roller. The pressing mechanism includes a third driving mechanism and a guide wheel. The guide wheel is located on the rotating table. Above, the rotating table and the oil brushing roller are arranged at intervals in the first horizontal direction, the turning device is located on one side of the conveying line, and automatic oiling machines are provided at both the upstream and downstream ends of the conveying line. The utility model can save manpower and realize unmanned production.
Description
Technical Field
The utility model relates to the field of leather smart card processing equipment, in particular to an automatic oiling edge production line.
Background
Along with the continuous update of smart card technology, various magnetic stripe cards and I C cards have been widely used in the fields of finance, social security, public transportation, intelligent building security systems, commercial members and the like. In the existing smart cards, there are smart cards made of leather materials, however, the edges of the leather smart cards usually need to be oiled.
When the conventional automatic oiling machine is used for oiling the square leather smart card, the square smart card is often rotated to be contacted with the oiling roller for oiling. However, because the corner of the leather smart card is provided with a chamfer, the risk that the edge of the leather smart card cannot be fully oiled by the oiling roller in the rotation process is caused, and the leather smart card needs to be manually turned over and then oiled continuously, so that the aim of fully oiling the edge of the leather smart card is fulfilled. The manual operation has certain potential safety hazard and has the risk of misoperation.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model aims to provide an automatic oiling edge production line which saves labor, has no risk of manual misoperation and can realize full oiling edges at the edges of square intelligent cards.
In order to achieve the above purpose, the automatic oiling edge production line provided by the utility model comprises an automatic oiling edge machine, wherein the automatic oiling edge machine comprises an oiling mechanism, a rotating mechanism and a pressing mechanism, the oiling mechanism comprises a first driving mechanism and an oiling roller, the oiling roller extends along the vertical direction, and the first driving mechanism drives the oiling roller to rotate; the rotating mechanism is positioned at one side of the oil brushing mechanism and comprises a second driving mechanism and a rotating table, the rotating axis of the rotating table is parallel to the oil brushing roller, the second driving mechanism drives the rotating table to rotate, and the rotating direction of the rotating table is opposite to the rotating direction of the oil brushing roller; the pressing mechanism comprises a third driving mechanism and a guide wheel, the guide wheel is positioned above the rotary table, the third driving mechanism can drive the guide wheel to be close to the rotary table, the rotary table and the oil brushing roller are arranged at intervals in a first horizontal direction, the projection center of the guide wheel is close to the oil brushing roller in a second horizontal direction relative to the center of the rotary table, the projection center is the center of projection of the guide wheel on the upper end face of the rotary table, the second horizontal direction is intersected with the first horizontal direction, the guide wheel, the rotary table and the oil brushing roller are matched and conveyed forwards along the first horizontal direction, and the oil brushing roller is positioned on the upstream side of the rotary table in the conveying direction; the automatic edge oiling production line further comprises a turnover device, a conveying line and a material moving device, wherein the turnover device is located on one side of the conveying line, the automatic edge oiling machine is arranged at the upstream end and the downstream end of the conveying line, and the material moving device is used for transferring materials between the automatic edge oiling machine and the conveying line.
From the above, after the automatic edge oiling machine at the upstream end performs the first edge oiling on the smart card, the material moving device moves the smart card after the first edge oiling to the conveying line, the turnover mechanism turns over the smart card on the conveying line, and the material moving device moves the turned smart card to the second edge oiling machine for the second edge oiling. And through twice oiling operations, the edges of the smart card are fully oiled. The clamping mechanism replaces manual work to transfer the smart card, and the turnover mechanism replaces manual work to turn over the smart card, so that manpower is greatly saved.
The further scheme is that the turnover device comprises a lifting mechanism, a turnover mechanism and a clamping mechanism, one end of the turnover mechanism is connected with the lifting mechanism, the lifting mechanism drives the turnover mechanism to move along the vertical direction, and the clamping mechanism is arranged at the other end of the turnover mechanism.
Further scheme is, tilting mechanism includes tilting motor and linking arm, and tilting motor's one end is connected with elevating system, and tilting motor's drive end is connected and drive linking arm upset with the linking arm, and fixture sets up the one end that elevating system was kept away from at the linking arm.
The lifting mechanism comprises a fourth driving mechanism and a guide rail, wherein the guide rail extends along the vertical direction, the overturning motor is in sliding connection with the guide rail, and the driving end of the fourth driving mechanism is connected with the overturning motor and drives the overturning motor to move on the guide rail.
Further, the conveying line further comprises two baffles arranged at intervals, a material taking opening is formed in the baffle close to one side of the turnover mechanism, and the clamping mechanism is arranged at the material taking opening.
From the above, the material is taken through the clamping mechanism of the convenient turnover device of the material taking port.
The conveying line comprises a fifth driving mechanism, a conveying chain and at least two conveying gears, wherein the driving end of the fifth driving mechanism is connected with one of the conveying gears and drives the conveying gears to rotate, and the conveying gears are connected through the conveying chain.
From the above, a plurality of intervals are arranged between the conveying chains, and the contact area between the conveying chains and the smart card is small, so that the smart card can be conveniently clamped by the turnover device.
Further, the automatic edge oiling production line further comprises an air drying device, and the air drying device is located at the downstream end of the downstream end automatic edge oiling machine.
The further scheme is that the material moving device comprises a mechanical arm, and the material taking ends of the mechanical arm are all provided with suckers.
From the above, conveniently snatch the material through the sucking disc that sets up, can prevent equipment by limit oil pollution simultaneously.
In summary, the automatic oiling edge production line can greatly save manpower and can simultaneously realize the automatic oiling edge production line.
Drawings
FIG. 1 is a block diagram of an embodiment of an automated selvedge line of the present utility model.
Fig. 2 is a block diagram of a turnover device and a conveyor line omitting a baffle plate according to an embodiment of the automatic selvedge line of the present utility model.
FIG. 3 is an internal structural view of a turnover device of an embodiment of an automatic edge line of the present utility model.
FIG. 4 is a block diagram of a robotic arm of an embodiment of an automated selvedge line of the present utility model.
Fig. 5 is a perspective view of a first view of an embodiment of the automatic edge finishing machine of the present utility model.
Fig. 6 is a perspective view of a second view of an embodiment of the automatic edge finishing machine of the present utility model.
Fig. 7 is a perspective view of an embodiment of the automatic edge finishing machine of the present utility model wherein the edge finishing mechanism omits the brushing mechanism.
Fig. 8 is a perspective view of a rotary device and a compacting device of an embodiment of the automatic edge finishing machine of the present utility model.
Fig. 9 is a perspective view of a compacting apparatus of an automatic edge finishing machine embodiment of the present utility model.
Fig. 10 is a top view of a rotary table, a brushing roller and a guiding wheel of the embodiment of the automatic edge finishing machine of the utility model.
FIG. 11 is a block diagram of an air drying apparatus according to an embodiment of the automatic edge line of the present utility model.
Detailed Description
Referring to fig. 1 to 11, the automatic edge finishing line provided in this embodiment includes a storage frame 8, a first automatic edge finishing machine 9, a second automatic edge finishing machine 10, a turning device 11, a conveying line 12, a material moving device 13 and an air drying device 14, the storage frame 8 is located at an upstream end of the first automatic edge finishing machine 9, the turning device 11 is located at one side of the conveying line 12, the first automatic edge finishing machine 9 is disposed at an upstream end of the conveying line 12, the second automatic edge finishing machine 10 is disposed at a downstream end of the conveying line 12, and the air drying device 14 is disposed at a downstream end of the first automatic edge finishing machine 9. The material moving device 13 comprises four mechanical arms, and a material taking end of each mechanical arm is provided with a sucker 134. A first mechanical arm 130 is arranged between the storage frame 8 and the first automatic edge oiling machine 9, a second mechanical arm 131 is arranged between the first automatic edge oiling machine 9 and the conveying line 12, a third mechanical arm 132 is arranged between the conveying line 12 and the second automatic edge oiling machine 10, and a fourth mechanical arm 133 is arranged between the second automatic edge oiling machine 10 and the air drying device 14. Alternatively, the number of the first automatic edge finishing machine 9 and the second automatic edge finishing machine 10 is at least one.
Referring to fig. 5 to 10, in this embodiment, the first automatic oil edge machine 9 includes a base 1, an oil edge device 2, a pressing mechanism 3 and a rotating mechanism 4, the oil edge device 2, the pressing mechanism 3 and the rotating mechanism 4 are all disposed on the base 1, the oil edge device 2 includes a mounting frame 20, an oil containing groove 21, an oil brushing mechanism 5 and an oil delivering mechanism 6, the oil containing groove 21, the oil delivering mechanism 6 and the oil brushing mechanism 5 are all disposed on the mounting frame 20, the oil delivering mechanism 6 includes an oil delivering disc 60 and a tenth driving mechanism 61, the axis of the oil delivering disc 60 extends along the first horizontal direction, the tenth driving mechanism 61 drives the oil delivering disc 60 to rotate around the axis of the oil delivering disc 60 relative to the mounting frame 20, the upper end of the oil delivering disc 60 is located outside the oil containing groove 21, the lower end of the oil delivering disc 60 extends into the oil groove 21, and an annular oil delivering groove 600 extending along the circumferential direction of the oil delivering disc 60 is disposed on the peripheral wall of the oil delivering disc 60.
The oil brushing mechanism 5 includes a first driving mechanism 51 and an oil brushing roller 50, the axis of the oil brushing roller 50 extends in the vertical direction, the first driving mechanism 51 drives the oil brushing roller 50 to rotate around the axis of the oil brushing roller 50, and the lower end of the oil brushing roller 50 extends in the vertical direction and passes through the oil feeding groove 600.
The rotating mechanism 4 is located at one side of the oil brushing mechanism 5, the rotating mechanism 4 comprises a second driving mechanism 41 and a rotating table 40, the axis of the rotating table 40 is parallel to the axis of the oil brushing roller 50, the rotating table 40 is located at one side of the oil brushing roller 50 away from the oil delivery disc 60, the second driving mechanism 41 drives the rotating table 40 to rotate around the axis of the rotating table 40 relative to the machine base 1, and the rotating direction of the rotating table 40 is opposite to the rotating direction of the oil brushing roller 50. The rotary table 40 is arranged at intervals in the first horizontal direction from the brush roller 50. The first horizontal direction and the second horizontal direction are mutually perpendicular.
The rotary table 40 comprises a second rotary shaft 400 and a placing table 401, the placing table 401 is arranged at the top end of the second rotary shaft 400, the lower end face of the oil brushing roller 50 extends to the lower side of the upper end face of the placing table 401, and the placing table 401 is made of materials such as silica gel or rubber. Alternatively, the lower end surface of the oil brushing roller 50 is tangent to the upper end surface of the rotary table 40.
The pressing mechanism 3 includes a third driving mechanism 33 and a pressing mechanism, the pressing mechanism includes a guide wheel 32, a column 30, a fine tuning mechanism and a connecting arm 1111, the column 30 is disposed on the base and extends along a vertical direction, the connecting arm 1111 includes a first rod body 310 and a second rod body 311 which are disposed to intersect, two ends of the first rod body 310 are respectively connected with the column 30 and the second rod body 311, the first rod body 310 is hinged with the column 30, the second rod body 311 extends along a first horizontal direction, the first rod body 310 extends along a second horizontal direction, the guide wheel 32 is disposed at one end of the second rod body 311 far away from the first rod body 310, the third driving mechanism 33 is disposed between the guide wheel 32 and the column 30, the third driving mechanism 33 includes a spring 330 and a cylinder 331, two ends of the spring 330 in a telescopic direction are respectively connected with a lower surface of the base 1 and the first rod body 310, a restoring force of the spring 330 forces the guide wheel 32 to be close to an upper end surface of the placement table 401, and the guide wheel 32 is in a stretched state when being abutted against an upper end surface of the placement table 401. Alternatively, when the product is placed on the upper end surface of the placement table 401, the spring 330 abuts against the surface of the product facing away from the placement table 401, and the spring is in tension.
The cylinder 331 is located below the connecting arm 1111, the driving rod 332 of the cylinder 331 drives the connecting arm 1111 to move to drive the guide wheel 32 away from the rotary table 40, alternatively, when the cylinder 331 is in a normal state, the driving end of the driving rod 332 is adjacent to the lower surface of the first rod 310 or is located below the first rod 310, and when the cylinder 331 is in an extended state, the driving rod 332 drives the first rod 310 to rotate relative to the upright 30. The center of projection of the guide wheel 32 is located near the oil-brushing roller 50 on the second horizontal plane with respect to the center of the rotary table 40. The projection center is the projection center of the peripheral wall of the guide wheel 32, which can be effectively abutted against the product, on the upper end surface of the rotary table 40, and the guide wheel 32, the rotary table 40 and the oil brushing roller 50 are conveyed forward in the first horizontal direction in cooperation. The oil brushing roller 50 is located on the upstream side of the rotary table 40 in the conveying direction. Optionally, the revolving stage does not keep apart with the brush oil roller in first horizontal direction, and oily limit device still includes the backing roll that sets up on the mounting bracket, and backing roll and brush oil roller arrange in proper order in first horizontal direction, backing roll, leading wheel, revolving stage with brush oil roller cooperates jointly and makes the product convey forward along first horizontal direction.
The fine adjustment mechanism comprises a first chute 3110 and a first adjusting bolt 312, the first chute 3110 is located at one end of the second rod 311, the first chute 3110 extends along the length direction of the second rod 311, and the first adjusting bolt 312 is inserted into the first chute 3110 and connects the first rod 310 with the second rod 311. When the first adjusting bolt 312 is loosened, the second rod 311 can rotate relative to the first rod 310 and also can move along the length direction of the second rod 311, and the first adjusting bolt 312 is locked after adjustment.
The side wall of the oil containing groove 21 is provided with a second chute 210, the second chute 210 extends along the vertical direction, a second adjusting bolt 211 is penetrated in the second chute 210, the second adjusting bolt 211 connects the oil containing groove 21 with the mounting frame 20, the second adjusting bolt 211 is loosened, and the oil containing groove 21 can move along the vertical direction relative to the second adjusting bolt 211.
The mounting frame 20 is further provided with an oil baffle mechanism 7, the oil baffle mechanism 7 comprises a third rotating shaft 71 and an oil baffle 70 arranged on the third rotating shaft 71, the third rotating shaft 71 extends along the vertical direction, the oil baffle 70 is adjacent to the oil brushing roller 50 in the horizontal direction and forms a gap with the oil brushing roller 50, the third rotating shaft 71 is provided with an adjusting knob 72, and the third rotating shaft 71 is rotated through the adjusting knob 72 to adjust the size of the gap.
Referring to fig. 2 and 3, the turnover device 11 provided in this embodiment includes a lifting mechanism 110, a turnover mechanism 111 and a first clamping mechanism 112, where the lifting mechanism 110 includes a fourth driving mechanism and two guide rails 1101 arranged at intervals, the two guide rails 1101 extend in the vertical direction, the turnover mechanism 111 includes a turnover motor 1110 and a connecting arm 1111, one end of the turnover motor 1110 is slidably connected with the two guide rails 1101, the fourth driving mechanism includes a motor (not shown) and a screw 1102 driven by the motor, and the turnover motor 1110 is in threaded connection with the screw 1102. The driving end of the turning motor 1110 is connected with the connecting arm 1111 and drives the connecting arm 1111 to turn over, and the first clamping mechanism 112 is disposed at one end of the connecting arm 1111 far away from the lifting mechanism 110. The first clamping mechanism 112 includes a sixth driving mechanism (not shown) and a first clamp 1120, the sixth driving mechanism (not shown) driving the first clamp 1120 to open or clamp.
In this embodiment, the conveying line 12 includes a baffle 120, a fifth driving mechanism (not shown in the drawing) and two conveying gears 121, the driving end of the fifth driving mechanism (not shown in the drawing) is connected to one of the conveying gears 121 and drives the conveying gears 121 to rotate, a conveying chain 122 is mounted on the two conveying gears 121, and each conveying gear 121 is connected through the conveying chain 122. The conveying gear 121 and the conveying chain 122 are both located between the two baffles 120, a material taking opening 123 is formed in the baffle 120 near one side of the turning device 11, and the first clamping mechanism 112 can be accommodated in the material taking opening 123.
Referring to fig. 11, in the present embodiment, the air drying device 14 includes a seventh driving mechanism (not shown), an eighth driving mechanism (not shown), a mounting table 140, a turntable 141, and a turbo fan 142, the turntable 141 being disposed above the mounting table 140, a plurality of second clamping mechanisms 143 being disposed on an outer circumference of the turntable 141 in a circumferential direction of the turntable 141, the second clamping mechanisms 143 including a ninth driving mechanism (not shown) and a second folder 1430, the ninth driving mechanism (not shown) driving the second folder 1430 to open or clamp. A seventh driving mechanism (not shown) drives the turntable 141 to rotate with respect to the mounting table 140, and a turbo fan 142 and an eighth driving mechanism (not shown) are provided on the turntable 141, and the eighth driving mechanism (not shown) drives the turbo fan 142 to rotate with respect to the turntable 141. A blanking port 1400 is formed in the mounting table 140, and a storage box 144 is arranged below the blanking port 1400.
Finally, it should be emphasized that the foregoing description is merely illustrative of the preferred embodiments of the utility model, and that various changes and modifications can be made by those skilled in the art without departing from the spirit and principles of the utility model, and any such modifications, equivalents, improvements, etc. are intended to be included within the scope of the utility model.
Claims (8)
1. Automatic oily limit production line, including automatic oily limit machine, its characterized in that: the automatic edge oiling machine comprises an oil brushing mechanism, a rotating mechanism and a compacting mechanism;
the oil brushing mechanism comprises a first driving mechanism and an oil brushing roller, the oil brushing roller extends along the vertical direction, and the first driving mechanism drives the oil brushing roller to rotate;
the rotating mechanism is positioned at one side of the oil brushing mechanism and comprises a second driving mechanism and a rotating table, the rotating axis of the rotating table is parallel to the oil brushing roller, the second driving mechanism drives the rotating table to rotate, and the rotating direction of the rotating table is opposite to the rotating direction of the oil brushing roller;
the pressing mechanism comprises a third driving mechanism and a guide wheel, the guide wheel is positioned above the rotating table, the third driving mechanism can drive the guide wheel to be close to the rotating table, the rotating table and the oil brushing roller are arranged at intervals in a first horizontal direction, the projection center of the guide wheel is close to the oil brushing roller in a second horizontal direction relative to the center of the rotating table, the projection center is the center of projection of the guide wheel on the upper end face of the rotating table, the second horizontal direction intersects with the first horizontal direction, the guide wheel, the rotating table and the oil brushing roller are matched to be conveyed forwards along the first horizontal direction, and the oil brushing roller is positioned on the upstream side of the rotating table in the conveying direction;
the automatic edge oiling production line further comprises a turnover device, a conveying line and a material moving device, wherein the turnover device is located on one side of the conveying line, the automatic edge oiling machine is arranged at the upstream end and the downstream end of the conveying line, and the material moving device is used for conveying materials between the automatic edge oiling machine and the conveying line.
2. The automatic selvedge line according to claim 1, wherein:
the turnover device comprises a lifting mechanism, a turnover mechanism and a clamping mechanism, one end of the turnover mechanism is connected with the lifting mechanism, the lifting mechanism drives the turnover mechanism to move along the vertical direction, and the clamping mechanism is arranged at the other end of the turnover mechanism.
3. The automatic selvedge line according to claim 2, wherein:
the turnover mechanism comprises a turnover motor and a connecting arm, one end of the turnover motor is connected with the lifting mechanism, the driving end of the turnover motor is connected with the connecting arm and drives the connecting arm to turn over, and the clamping mechanism is arranged at one end, far away from the lifting mechanism, of the connecting arm.
4. An automated selvedge line according to claim 3, wherein:
the lifting mechanism comprises a fourth driving mechanism and a guide rail, the guide rail extends along the vertical direction, the overturning motor is in sliding connection with the guide rail, and the driving end of the fourth driving mechanism is connected with the overturning motor and drives the overturning motor to move on the guide rail.
5. The automatic edge finishing line according to any one of claims 2 to 4, wherein:
the conveying line further comprises two baffles arranged at intervals, a material taking opening is formed in the baffle close to one side of the turnover mechanism, and the clamping mechanism is arranged at the material taking opening.
6. The automatic selvedge line of claim 5, wherein:
the conveying line comprises a fifth driving mechanism, a conveying chain and at least two conveying gears, wherein the driving end of the fifth driving mechanism is connected with one of the conveying gears and drives the conveying gears to rotate, and the conveying gears are connected through the conveying chain.
7. The automatic edge finishing line according to any one of claims 1 to 4, wherein:
the automatic edge oiling production line further comprises an air drying device, wherein the air drying device is located at the downstream end of the automatic edge oiling machine.
8. The automatic edge finishing line according to any one of claims 1 to 4, wherein:
the material moving device comprises a mechanical arm, and suction cups are arranged at the material taking ends of the mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223607014.9U CN219683045U (en) | 2022-12-30 | 2022-12-30 | Automatic oily limit production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223607014.9U CN219683045U (en) | 2022-12-30 | 2022-12-30 | Automatic oily limit production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219683045U true CN219683045U (en) | 2023-09-15 |
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ID=87964766
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223607014.9U Active CN219683045U (en) | 2022-12-30 | 2022-12-30 | Automatic oily limit production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219683045U (en) |
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2022
- 2022-12-30 CN CN202223607014.9U patent/CN219683045U/en active Active
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Address after: 519000, 10th Floor, Building 1, No. 18 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Global Times Technology Co.,Ltd. Country or region after: China Address before: Room 1006, 10th Floor, Building 1, No. 18 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI GLOBAL TIMES TECHNOLOGY Co.,Ltd. Country or region before: China |