CN220051908U - A hydraulic mechanical arm for robots - Google Patents
A hydraulic mechanical arm for robots Download PDFInfo
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- CN220051908U CN220051908U CN202321482394.XU CN202321482394U CN220051908U CN 220051908 U CN220051908 U CN 220051908U CN 202321482394 U CN202321482394 U CN 202321482394U CN 220051908 U CN220051908 U CN 220051908U
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Abstract
Description
技术领域Technical field
本实用新型属于换刀机械臂技术领域,具体涉及一种机器人用液压机械手臂。The utility model belongs to the technical field of tool changing mechanical arms, and specifically relates to a hydraulic mechanical arm for robots.
背景技术Background technique
盾构机施工过程中刀具磨损消耗大、更换频繁。现有技术中通常采用人工换刀,然而由于盾构机大多在大埋深、高水压等恶劣工况下施工,因此人工换刀作业难度大、效率低而且极易发生安全事故。另外,为降低人工换刀难度,不可否认的,部分施工现场会通过设置液压机械手臂来辅助换刀,但现有机械手臂主要包括臂体和夹爪两部分,其中基于夹爪实现刀具夹持,但是刀具与刀座/刀盘之间的连接螺栓等结构仍需人工执行拆装,因此并不能完全依赖于现有机械手臂完成无人化的自动换刀。During the construction process of the shield machine, the tools wear out a lot and must be replaced frequently. Manual tool changing is usually used in the existing technology. However, since most shield machines are constructed under severe working conditions such as large burial depths and high water pressures, manual tool changing operations are difficult, inefficient and prone to safety accidents. In addition, in order to reduce the difficulty of manual tool change, it is undeniable that some construction sites will set up hydraulic manipulators to assist in tool change. However, the existing manipulator mainly consists of an arm body and a clamping claw, of which tool clamping is realized based on the clamping claw. , but the connecting bolts and other structures between the tool and the tool holder/cutterhead still need to be disassembled and assembled manually, so it cannot completely rely on the existing robotic arm to complete unmanned automatic tool change.
实用新型内容Utility model content
本实用新型的目的在于提供一种机器人用液压机械手臂,具体通过改进机械手臂末端的换刀执行器来达到无人化全自动换刀的效果。The purpose of this utility model is to provide a hydraulic manipulator for robots, specifically by improving the tool change actuator at the end of the manipulator to achieve the effect of unmanned and fully automatic tool change.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the present utility model provides the following technical solutions:
一种机器人用液压机械手臂,包括液压臂体以及连接于所述液压臂体执行末端的换刀执行器,所述换刀执行器包括对称设置的两个刀架以及与两个所述刀架相配合的夹持器;A hydraulic manipulator for robots, including a hydraulic arm body and a tool change actuator connected to the execution end of the hydraulic arm body. The tool change actuator includes two symmetrically arranged tool rests and two tool rests. Matching holder;
每个所述刀架均包括能够相对移动的固定卡座和移动卡座,且刀具固定于两个固定卡座之间;Each of the tool holders includes a relatively movable fixed card holder and a movable card holder, and the tool is fixed between the two fixed card holders;
所述夹持器包括夹持组件以及与所述夹持组件相连的驱动组件,且所述夹持组件用于夹持两个固定卡座,所述驱动组件用于驱动所述移动卡座相对于所述固定卡座移动卡入至盾构机刀座卡槽内。The clamper includes a clamping component and a driving component connected to the clamping component, and the clamping component is used to clamp two fixed card holders, and the driving component is used to drive the moving card holders relative to each other. The fixed card holder is moved and inserted into the shield machine tool holder card slot.
优选的,所述移动卡座通过伸缩组件连接于所述固定卡座的外侧,且所述驱动组件用于驱动所述伸缩组件沿两个刀架的连线方向伸缩。Preferably, the movable card base is connected to the outside of the fixed card base through a telescopic assembly, and the driving assembly is used to drive the telescopic assembly to expand and contract along the direction of the connection line between the two tool holders.
优选的,所述伸缩组件包括能够围绕中心轴相对旋转的第一转盘和第二转盘,且所述第一转盘和所述第二转盘上均设有沿周向交错分布凸齿与凹槽。Preferably, the telescopic assembly includes a first turntable and a second turntable that can relatively rotate around a central axis, and both the first turntable and the second turntable are provided with convex teeth and grooves staggered along the circumferential direction.
优选的,所述伸缩组件还包括连接于所述移动卡座与所述固定卡座之间的弹性伸缩杆。Preferably, the telescopic assembly further includes an elastic telescopic rod connected between the movable card base and the fixed card base.
优选的,所述第一转盘固定连接于所述移动卡座上,所述第二转盘转动连接于所述固定卡座上。Preferably, the first turntable is fixedly connected to the movable deck, and the second turntable is rotationally connected to the fixed deck.
优选的,沿所述第二转盘的径向方向设有转动连接于所述固定卡座上的限位螺纹杆,所述第二转盘位于限位螺纹杆与第一转盘之间,且所述限位螺纹杆上旋合套设有螺纹套,所述螺纹套与所述第二转盘之间转动连接有拉杆。Preferably, a limiting threaded rod rotatably connected to the fixed card base is provided along the radial direction of the second turntable, the second turntable is located between the limiting threaded rod and the first turntable, and the A threaded sleeve is provided on the screw sleeve of the limiting threaded rod, and a pull rod is rotatably connected between the threaded sleeve and the second turntable.
优选的,所述夹持组件包括可相向或相反移动的两个夹爪,且通过移动可使两个夹爪对称夹持于两个所述螺纹套外侧。Preferably, the clamping assembly includes two clamping jaws that can move toward or opposite to each other, and by moving, the two clamping jaws can be symmetrically clamped on the outside of the two threaded sleeves.
优选的,所述夹持组件还包括基座以及转动安装于所述基座上的丝杠,所述丝杠具有螺纹旋向相反的两个螺纹部,且两个夹爪分别与两个螺纹部旋合连接。Preferably, the clamping assembly further includes a base and a lead screw rotatably mounted on the base. The lead screw has two threaded parts with opposite thread directions, and the two clamping jaws are respectively connected with the two threads. Partial screw connection.
优选的,所述螺纹套的一侧设有可与所述夹爪相抵触的延伸板。Preferably, one side of the threaded sleeve is provided with an extension plate that can conflict with the clamping jaw.
优选的,所述驱动组件包括:与所述夹爪固定连接的安装板,以及可转动的设置于所述安装板上的驱动螺纹杆,且通过所述夹爪的移动可使驱动螺纹杆与所述限位螺纹杆螺旋啮合。Preferably, the driving assembly includes: a mounting plate fixedly connected to the clamping jaw, and a driving threaded rod rotatably disposed on the mounting plate, and the movement of the clamping jaw allows the driving threaded rod to connect with the clamping jaw. The limiting threaded rod is helically engaged.
本实用新型与现有技术相比,具有以下有益效果:Compared with the existing technology, this utility model has the following beneficial effects:
(1)本实用新型对机械手臂末端的换刀执行器进行改进,且改进后的换刀执行器包括可收缩或者展开的刀架,由此基于液压臂体的活动可将收缩刀架及其固定的刀具插入刀座内,而后利用刀架的展开即可实现刀架与刀座之间的自动卡合,进而方便完成刀具的自动更换,无需人工操作,换刀作业安全且效率高。(1) This utility model improves the tool change actuator at the end of the robotic arm, and the improved tool change actuator includes a retractable or expandable tool holder, so that the retractable tool holder and its tool holder can be retracted based on the movement of the hydraulic arm body. The fixed tool is inserted into the tool holder, and then the tool holder is unfolded to realize automatic engagement between the tool holder and the tool holder, thus facilitating the automatic replacement of the tool without manual operation. The tool changing operation is safe and efficient.
(2)刀架通过可相对移动的固定卡座和移动卡座完成收缩或展开,且具体通过第一转盘与第二转盘旋转错位驱动移动卡座产生移动,结构简单稳定。(2) The tool holder shrinks or expands through the relatively movable fixed card holder and the movable card holder, and specifically drives the movable card holder to move through the rotational misalignment of the first turntable and the second turntable. The structure is simple and stable.
(3)设置螺旋连接于限位螺纹杆上的螺纹套,且螺纹套与可转动的第二转盘之间转动连接有拉杆,由此在限位螺纹杆旋转驱动时即可完成第一转盘与第二转盘旋转错位调整,进而实现固定卡座与移动卡座的移动驱动,基于该结构,对应设置可与限位螺纹杆螺旋啮合的驱动螺纹杆,由此保证整体换刀执行器能自动完成变形驱动。(3) A threaded sleeve is provided that is spirally connected to the limiting threaded rod, and a pull rod is rotatably connected between the threaded sleeve and the second rotatable turntable, so that when the limiting threaded rod is rotated and driven, the first turntable and the rotatable second turntable can be completed. The second turntable is rotated and misaligned to realize the mobile driving of the fixed card holder and the movable card holder. Based on this structure, a corresponding driving threaded rod that can be spirally engaged with the limiting threaded rod is provided, thereby ensuring that the overall tool change actuator can automatically complete Deformation drive.
附图说明Description of the drawings
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型中换刀执行器的结构示意图;Figure 2 is a schematic structural diagram of the tool change actuator in the utility model;
图3为本实用新型中刀架的结构爆炸图;Figure 3 is an exploded view of the structure of the tool holder of the utility model;
图4为本实用新型中第一转盘与第二转盘配合的原理图;Figure 4 is a schematic diagram of the cooperation between the first turntable and the second turntable in the present utility model;
图5为本实用新型中夹持器的结构示意图;Figure 5 is a schematic structural diagram of the clamper of the present utility model;
图6为本实用新型中刀架卡入固定于刀座内时的结构示意图;Figure 6 is a schematic structural diagram of the utility model when the tool holder is clamped and fixed in the tool holder;
图中:液压臂体-100;换刀执行器-200;In the picture: hydraulic arm body-100; tool change actuator-200;
刀架-1;固定卡座-11;移动卡座-12;第一转盘-13;第二转盘-14;弹性伸缩杆-15;限位螺纹杆-16;螺纹套-17;拉杆-18;延伸板-19;夹持器-2;夹爪-21;基座-22;丝杠-23;安装板-24;驱动螺纹杆-25。Tool holder-1; fixed card holder-11; movable card holder-12; first turntable-13; second turntable-14; elastic telescopic rod-15; limit threaded rod-16; threaded sleeve-17; pull rod-18 ;Extension plate-19;Clamp-2;Clamp-21;Base-22;Screw-23;Mounting plate-24;Driving threaded rod-25.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
图1为本实用新型的机器人用液压机械手臂的结构示意图(图中还示出了盾构机刀座),由图可知,该液压机械手臂具体包括液压臂体100以及连接于液压臂体100执行末端的换刀执行器200。其中:Figure 1 is a schematic structural diagram of a hydraulic manipulator for robots of the present invention (the figure also shows a shield machine tool holder). As can be seen from the figure, the hydraulic manipulator specifically includes a hydraulic arm body 100 and a device connected to the hydraulic arm body 100 The tool change actuator 200 at the end of execution. in:
液压臂体100为采用现有的多轴液压式臂体,以此保证整体液压机械手臂能够实现多自由度的操作;The hydraulic arm body 100 adopts an existing multi-axis hydraulic arm body to ensure that the overall hydraulic mechanical arm can operate with multiple degrees of freedom;
换刀执行器200为本实施新型具改进部分,参考图2所示,该换刀执行器200包括对称设置的两个刀架1以及与两个刀架1相配合的夹持器2。The tool change actuator 200 is an improved part of the new tool of this embodiment. As shown in FIG. 2 , the tool change actuator 200 includes two symmetrically arranged tool rests 1 and a holder 2 matching the two tool rests 1 .
由图3可知,每个刀架1均包括能够相对移动的固定卡座11和移动卡座12,固定卡座11上转动连接有第二转盘14、移动卡座12上固定连接有第一转盘13,第一转盘13与第二转盘14相互抵触的一侧均设有沿周向交错分布凸齿与凹槽,且移动卡座12与固定卡座11还连接有用于限定移动方向的弹性伸缩杆15(该弹性伸缩杆15为现有技术,具体包括外杆、内杆与弹簧,且其伸缩方向平行于两个刀架1的连线方向)。基于此并结合图4所示的原理可知,在弹性伸缩杆15的限定下,第一转盘13与第二转盘14相互靠近的一侧能够相互抵触,且:As can be seen from Figure 3, each tool holder 1 includes a fixed card holder 11 and a movable card holder 12 that can move relatively. The fixed card holder 11 is rotatably connected to a second turntable 14, and the movable card holder 12 is fixedly connected to a first turntable. 13. The sides of the first turntable 13 and the second turntable 14 that conflict with each other are provided with convex teeth and grooves staggered in the circumferential direction, and the moving card base 12 and the fixed card base 11 are also connected with elastic telescopic members for limiting the moving direction. Rod 15 (the elastic telescopic rod 15 is an existing technology and specifically includes an outer rod, an inner rod and a spring, and its expansion and contraction direction is parallel to the connecting direction of the two tool holders 1). Based on this and combined with the principle shown in Figure 4, it can be seen that under the limitation of the elastic telescopic rod 15, the sides of the first turntable 13 and the second turntable 14 that are close to each other can conflict with each other, and:
两者形成图4上图所示的抵触时,第一转盘13的凸齿卡入第二转盘14的凹槽内,第二转盘14的凸齿卡入第一转盘13的凹槽内,由此使得第一转盘13与第二转盘14的整体轴向长度呈现为最短状态。相应的,固定卡座11与移动卡座12之间的距离最短,即整体刀架1呈现为收缩形态。When the two conflict as shown in the upper figure of Figure 4, the convex teeth of the first turntable 13 are stuck into the grooves of the second turntable 14, and the convex teeth of the second turntable 14 are stuck into the grooves of the first turntable 13. This makes the overall axial length of the first turntable 13 and the second turntable 14 appear in the shortest state. Correspondingly, the distance between the fixed card holder 11 and the movable card holder 12 is the shortest, that is, the entire tool holder 1 is in a contracted state.
两者形成图4下图所示的抵触时,第一转盘13的凸齿抵触第二转盘14的凸出,弹性伸缩杆15伸长,由此使得第一转盘13与第二转盘14的整体轴向长度呈现为最长状态。相应的,固定卡座11与移动卡座12之间的距离最长,即整体刀架1呈现为展开形态。When the two collide as shown in the lower figure of Figure 4, the convex teeth of the first turntable 13 resist the protrusions of the second turntable 14, and the elastic telescopic rod 15 extends, thereby causing the first turntable 13 and the second turntable 14 to become integrally connected. The axial length is the longest. Correspondingly, the distance between the fixed card holder 11 and the movable card holder 12 is the longest, that is, the entire tool holder 1 is in an expanded form.
进一步结合图3可知,沿第二转盘14的径向方向设有转动连接于固定卡座11上的限位螺纹杆16,第二转盘14位于限位螺纹杆16与第一转盘13之间,且限位螺纹杆16上旋合套设有螺纹套17,螺纹套17与第二转盘14之间转动连接有拉杆18。由此可知,当限位螺纹杆16转动时,基于螺旋传动会驱使螺纹套17沿限位螺纹杆16移动,螺纹套17的移动使得拉杆18的位置以及倾斜角度发生改变,由此能驱使第二转盘14产生旋转;如当螺纹套17沿限位螺纹杆16向远离第二转盘14的方向移动时,螺纹套17通过拉杆18拉动第二转盘14,此时基于拉杆18的旋转,则会带动拉杆18与第二转盘14的连接处向限位螺纹杆16与第二转盘14的连接处靠近,以此实现第二转盘14在图3中的顺时针旋转驱动。反之,当螺纹套17沿限位螺纹杆16向靠近第二转盘14的方向移动时,即可实现第二转盘14在图3中的逆时针旋转驱动。Further combined with Figure 3, it can be seen that a limiting threaded rod 16 is provided along the radial direction of the second turntable 14 and is rotatably connected to the fixed card base 11. The second turntable 14 is located between the limiting threaded rod 16 and the first turntable 13. The limiting threaded rod 16 is provided with a threaded sleeve 17 on the screwing sleeve, and a pull rod 18 is rotatably connected between the threaded sleeve 17 and the second turntable 14 . It can be seen from this that when the limiting threaded rod 16 rotates, the threaded sleeve 17 will be driven to move along the limiting threaded rod 16 based on the screw transmission. The movement of the threaded sleeve 17 causes the position and inclination angle of the pull rod 18 to change, thereby driving the third The second turntable 14 rotates; if the threaded sleeve 17 moves away from the second turntable 14 along the limiting threaded rod 16, the threaded sleeve 17 pulls the second turntable 14 through the pull rod 18. At this time, based on the rotation of the pull rod 18, The connection between the pull rod 18 and the second turntable 14 is driven closer to the connection between the limiting threaded rod 16 and the second turntable 14 , thereby realizing clockwise rotational driving of the second turntable 14 in FIG. 3 . On the contrary, when the threaded sleeve 17 moves in a direction closer to the second turntable 14 along the limiting threaded rod 16, the counterclockwise rotation drive of the second turntable 14 in FIG. 3 can be realized.
由图5可知,夹持器2包括夹持组件以及与夹持组件相连的驱动组件,且夹持组件用于夹持两个固定卡座11,驱动组件用于驱动移动卡座12相对于固定卡座11移动卡入至盾构机刀座卡槽内。具体的:As can be seen from FIG. 5 , the clamper 2 includes a clamping component and a driving component connected to the clamping component. The clamping component is used to clamp two fixed card holders 11 , and the driving component is used to drive the movable card holder 12 relative to the fixed card holder 11 . The card holder 11 is moved and inserted into the slot of the shield machine tool holder. specific:
夹持组件包括基座22、转动安装于基座22上的丝杠23、以及旋合连接于丝杠23上的两个夹爪21。该丝杠23具有螺纹旋向相反的两个螺纹部,且两个夹爪21分别与两个螺纹部旋合连接,以此使得两个夹爪21能形成相向或相反移动;The clamping assembly includes a base 22, a screw 23 rotatably mounted on the base 22, and two clamping jaws 21 screwed to the screw 23. The screw 23 has two threaded parts with opposite thread directions, and the two clamping jaws 21 are screwed and connected to the two threaded parts respectively, so that the two clamping jaws 21 can move toward or in opposite directions;
驱动组件包括与夹爪21固定连接的安装板24,以及可转动的设置于安装板24上的驱动螺纹杆25,且通过夹爪21的移动可使驱动螺纹杆25与限位螺纹杆16螺旋啮合。The driving assembly includes a mounting plate 24 fixedly connected to the clamping jaw 21, and a driving threaded rod 25 rotatably arranged on the mounting plate 24, and the movement of the clamping jaw 21 can cause the driving threaded rod 25 and the limiting threaded rod 16 to spiral Engagement.
综上可知,本实用新型所提供的机器人用液压机械手臂在具体执行盾构机换刀时,其操作为:In summary, it can be seen that when the hydraulic manipulator for robots provided by the present utility model specifically performs tool change on a shield machine, its operations are as follows:
以安装刀具(滚刀)为例Take the installation of cutting tools (hobs) as an example
首先在滚刀的(轴向)两侧分别固定(可螺栓固定)一个刀架1,以此使得滚刀被固定于两个固定卡座11之间;First, a tool holder 1 is fixed (can be bolted) on both sides of the hob (in the axial direction), so that the hob is fixed between the two fixed blocks 11;
然后通过液压臂体100的调整,使得夹持器2上的两个夹爪21对准滚刀与其两侧的刀架1,通过电机驱动基座22上的丝杠23旋转,以此驱使两个夹爪21沿基座22滑动,从而使两个夹爪21对称夹持于两个螺纹套17外侧。优选的,为提高夹爪21夹持的稳定,在螺纹套17的一侧设有可与夹爪21相抵触的延伸板19,以此增大夹爪21与螺纹套17之间的夹持接触面积。Then, through the adjustment of the hydraulic arm body 100, the two clamping claws 21 on the clamper 2 are aligned with the hob and the tool holder 1 on both sides, and the screw 23 on the base 22 is driven by the motor to rotate, thereby driving the two Each clamping jaw 21 slides along the base 22 , so that the two clamping jaws 21 are symmetrically clamped on the outside of the two threaded sleeves 17 . Preferably, in order to improve the clamping stability of the clamping jaw 21, an extension plate 19 that can conflict with the clamping jaw 21 is provided on one side of the threaded sleeve 17, thereby increasing the clamping force between the clamping jaw 21 and the threaded sleeve 17. Contact area.
夹持后,通过液压臂体100的调整,使得夹持有滚刀的换刀执行器200与盾构机刀盘上的刀座对准,并将滚刀及其两侧的刀架1装入至刀座内,此时刀架1保持为图1所示的收缩形态;After clamping, through the adjustment of the hydraulic arm body 100, the tool change actuator 200 holding the hob is aligned with the tool holder on the cutterhead of the shield machine, and the hob and the tool holders 1 on both sides are installed. into the tool holder. At this time, the tool holder 1 remains in the contracted shape shown in Figure 1;
刀架1置入刀座内后,通过电机驱动基座22上的丝杠23旋转,以此驱使两个夹爪21移动,同时带动两个驱动螺纹杆25分别与两个限位螺纹杆16形成螺旋啮合(本实用新型的图示中,驱动螺纹杆25设于两个夹爪21的内侧,因此在此过程中两个夹爪21的移动为相互远离),在安装板24上可设置用于驱动所述驱动螺纹杆25旋转的微型马达,由此利用驱动螺纹杆25的旋转带动限位螺纹杆16旋转,进而驱使第二转盘14旋转,并使得刀架1由收缩形态变化为展开形态,且展开后使刀架1的移动卡座12卡入盾构机刀座卡槽内(如图6所示),自动完成刀具(滚刀)安装。After the tool holder 1 is placed in the tool holder, the screw 23 on the base 22 is driven by the motor to rotate, thereby driving the two clamping jaws 21 to move, and at the same time driving the two driving threaded rods 25 and the two limiting threaded rods 16 respectively. To form a spiral mesh (in the illustration of the present utility model, the driving threaded rod 25 is located inside the two clamping jaws 21, so the two clamping jaws 21 move away from each other during this process), which can be set on the mounting plate 24 The micro motor is used to drive the rotation of the driving threaded rod 25, thereby using the rotation of the driving threaded rod 25 to drive the limiting threaded rod 16 to rotate, thereby driving the second turntable 14 to rotate, and causing the tool holder 1 to change from a contracted state to an expanded state. form, and after unfolding, the moving card holder 12 of the tool holder 1 is snapped into the tool holder slot of the shield machine (as shown in Figure 6), and the installation of the tool (hob) is automatically completed.
上述充分描述了安装刀具的具体过程,拆卸刀具为安装刀具的反向操作,在此不做赘述。The above has fully described the specific process of installing the tool. Removing the tool is the reverse operation of installing the tool and will not be described in detail here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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