CN220101412U - Sealing structure of fuel injector and engine - Google Patents
Sealing structure of fuel injector and engine Download PDFInfo
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- CN220101412U CN220101412U CN202321357497.3U CN202321357497U CN220101412U CN 220101412 U CN220101412 U CN 220101412U CN 202321357497 U CN202321357497 U CN 202321357497U CN 220101412 U CN220101412 U CN 220101412U
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Abstract
本实用新型公开了一种喷油器的密封结构,包括喷油器、缸盖、缸盖罩,所述缸盖的顶面开设有喷油器孔,所述喷油器安装在该喷油器孔中,所述缸盖罩安装在缸盖的顶面;还包括衬套、第二O形圈,所述喷油器孔和喷油器之间设有衬套,所述衬套的内侧和喷油器间隙配合;所述喷油器孔的上端扩孔,在喷油器孔的上端形成沉孔;所述衬套的上端高出缸盖顶面,所述缸盖罩设有对应的让位槽避让所述高出缸盖顶面的衬套体;所述沉孔配合所述衬套形成第二密封槽,所述第二O形圈安装在该第二密封槽中。本实用新型具有密封性好、结构稳固、拆装方便等优点。
The utility model discloses a sealing structure of a fuel injector, which includes a fuel injector, a cylinder head, and a cylinder head cover. The top surface of the cylinder head is provided with a fuel injector hole, and the fuel injector is installed on the fuel injector. In the injector hole, the cylinder head cover is installed on the top surface of the cylinder head; it also includes a bushing and a second O-ring. A bushing is provided between the injector hole and the injector. The inner side has a clearance fit with the fuel injector; the upper end of the fuel injector hole is expanded, and a counterbore is formed at the upper end of the fuel injector hole; the upper end of the bushing is higher than the top surface of the cylinder head, and the cylinder head cover is provided with The corresponding relief groove avoids the bushing body which is higher than the top surface of the cylinder head; the counterbore cooperates with the bushing to form a second sealing groove, and the second O-ring is installed in the second sealing groove. The utility model has the advantages of good sealing performance, stable structure, and convenient disassembly and assembly.
Description
技术领域Technical field
本实用新型涉及喷油器密封技术领域,特别是涉及一种喷油器的密封结构及发动机。The utility model relates to the technical field of fuel injector sealing, and in particular to a sealing structure of a fuel injector and an engine.
背景技术Background technique
柴油机机油的有效密封是保证其高效运转的前提之一,润滑油的使用必须考虑密封要求,目前普遍采用的密封方案有O型圈,密封胶垫和过盈等方式。Effective sealing of diesel engine oil is one of the prerequisites to ensure its efficient operation. The use of lubricating oil must consider sealing requirements. Currently commonly used sealing solutions include O-rings, sealing pads and interference.
气缸盖罩是发动机气缸盖上密封配气机构的一个罩盖,发动机工作时,其内腔充满含雾化润滑油的油气,以及运动件飞溅润滑的液态润滑油,这些润滑油和油气必须得到完全的密封。现有气缸盖罩大多为一个环形的平面带,一般在密封带上涂密封胶水,或采用非石棉平面垫片,或采用密封胶条、纸垫等密封形式,但都难以保证密封效果,机油在润滑凸轮轴正常转动过程中,气缸盖罩喷油器附近会出现机油泄漏现象。The cylinder head cover is a cover on the engine cylinder head that seals the valve mechanism. When the engine is working, its inner cavity is filled with oil and gas containing atomized lubricating oil, as well as liquid lubricating oil that splashes and lubricates moving parts. These lubricating oil and oil and gas must be obtained Complete seal. Most of the existing cylinder head covers are an annular flat belt. Generally, sealing glue is applied on the sealing belt, or non-asbestos flat gaskets are used, or sealing forms such as sealing strips and paper pads are used. However, it is difficult to ensure the sealing effect. Engine oil During the normal rotation of the lubricated camshaft, oil leakage will occur near the cylinder head cover injector.
普通的缸盖罩纸垫便宜好用。但靠近排气侧受热辐射或者缸盖罩螺栓用于支撑上方的消声器或后处理时,受热或上下振动影响容易漏油。Ordinary cylinder head cover paper gaskets are cheap and easy to use. However, when the exhaust side is exposed to heat radiation or the cylinder head cover bolts are used to support the muffler or aftertreatment above, oil leakage is likely to occur due to heat or vertical vibration.
现有专利文献CN205064158U公开一种柴油机用横腔式喷油结构,其是在喷油器本体的中部外壁具有环形凹槽,环形凹槽中嵌套有密封圈,密封圈弹性压靠在喷油器孔的内侧壁上。虽然该密封结构能够防止机油从喷油器和喷油器孔的接合面渗进喷油器下方的燃烧室,但是,缸盖表面遍布机油,如喷油器孔四周的缸盖罩和缸盖的接合面密封失效,缸盖表面的机油会进入喷油器孔,虽然机油被现有专利文献CN205064158U的密封圈阻挡,但机油会积在喷油器孔内的密封圈上部区域,清洁度低。而且,当拆卸喷油器时,密封圈密封失效,堆积的机油会从进喷油器下方的燃烧室,再次启动汽车会造成烧机油的假象,引起汽车故障误判。The existing patent document CN205064158U discloses a cross-chamber fuel injection structure for diesel engines, which has an annular groove on the outer wall of the middle part of the injector body. A sealing ring is nested in the annular groove, and the sealing ring is elastically pressed against the injector. on the inner wall of the orifice. Although this sealing structure can prevent oil from seeping into the combustion chamber below the fuel injector from the joint surface of the fuel injector and the fuel injector hole, oil is spread all over the surface of the cylinder head, such as the cylinder head cover and cylinder head around the fuel injector hole. The joint surface seal fails, and the oil on the surface of the cylinder head will enter the injector hole. Although the oil is blocked by the sealing ring of the existing patent document CN205064158U, the oil will accumulate in the upper area of the sealing ring in the injector hole, and the cleanliness is low. . Moreover, when the fuel injector is disassembled, the sealing ring fails, and the accumulated oil will enter the combustion chamber below the fuel injector. Starting the car again will cause the illusion of burning oil, leading to misdiagnosis of car faults.
作为改进,缸盖罩周边改用异型圈密封,缸盖罩和气缸盖两者可以直接贴合,形变小,密封可靠。但因为四气门布置,缸盖罩与缸盖之间对于喷油器周边密封时,缸盖罩宽度不够无法布置异形圈或O型圈槽。As an improvement, a special-shaped ring seal is used around the cylinder head cover. The cylinder head cover and cylinder head can be directly fitted with small deformation and reliable sealing. However, due to the four-valve arrangement, when the cylinder head cover is sealed around the injector, the cylinder head cover is not wide enough to arrange special-shaped rings or O-ring grooves.
例如,对于一些机型来说,气缸盖罩表面和喷油器孔外围贴合的接合面宽度小,有些机型的接合面宽度仅有5mm,密封圈就的直径就3mm,对密封槽的加工精度要求高,而且,由于结合面单边只有1mm宽,不仅导致结合面密封效果差,还容易使密封槽的两侧损坏,破坏缸盖顶面结构。For example, for some models, the width of the joint surface between the surface of the cylinder head cover and the periphery of the injector hole is small. The width of the joint surface of some models is only 5mm, and the diameter of the sealing ring is only 3mm. The processing accuracy is high, and because the joint surface is only 1mm wide on one side, it not only results in poor sealing effect on the joint surface, but also easily damages both sides of the sealing groove and destroys the top surface structure of the cylinder head.
以上背景技术内容的公开仅用于辅助理解本实用新型的构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist in understanding the concepts and technical solutions of the present utility model. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application, In this case, the above background technology should not be used to evaluate the novelty and inventiveness of this application.
实用新型内容Utility model content
本实用新型目的一方面在于提出一种密封性好、结构稳固、拆装方便的喷油器的密封结构,另一方面在于提出喷油器、缸盖罩密封性良好的发动机。On the one hand, the purpose of the utility model is to provide a sealing structure of a fuel injector with good sealing performance, stable structure, and easy disassembly and assembly; on the other hand, it is to provide an engine with good sealing properties of the fuel injector and cylinder head cover.
为此,本实用新型提出一种喷油器的密封结构及发动机。To this end, the utility model proposes a sealing structure of a fuel injector and an engine.
优选地,本实用新型还可以具有如下技术特征:Preferably, the utility model may also have the following technical features:
一种喷油器的密封结构,包括喷油器、缸盖、缸盖罩,所述缸盖的顶面开设有喷油器孔,所述喷油器安装在该喷油器孔中,所述缸盖罩安装在缸盖的顶面;还包括衬套、第二O形圈,所述喷油器孔和喷油器之间设有衬套,所述衬套的内侧和喷油器间隙配合;所述喷油器孔的上端扩孔,在喷油器孔的上端形成沉孔;所述衬套的上端高出缸盖顶面,所述缸盖罩设有对应的让位槽避让所述高出缸盖顶面的衬套体;所述沉孔配合所述衬套形成第二密封槽,所述第二O形圈安装在该第二密封槽中。A sealing structure for a fuel injector, including a fuel injector, a cylinder head, and a cylinder head cover. The top surface of the cylinder head is provided with a fuel injector hole, and the fuel injector is installed in the fuel injector hole. The cylinder head cover is installed on the top surface of the cylinder head; it also includes a bushing and a second O-ring. A bushing is provided between the fuel injector hole and the fuel injector. The inner side of the bushing and the fuel injector Clearance fit; the upper end of the injector hole is expanded, and a counterbore is formed at the upper end of the injector hole; the upper end of the bushing is higher than the top surface of the cylinder head, and the cylinder head cover is provided with a corresponding relief groove Avoid the bushing body that is higher than the top surface of the cylinder head; the counterbore cooperates with the bushing to form a second sealing groove, and the second O-ring is installed in the second sealing groove.
进一步地,所述第二O形圈被挤压变形之后,第二O形圈和衬套抵接。Further, after the second O-ring is extruded and deformed, the second O-ring abuts against the bushing.
进一步地,所述沉孔的侧壁到喷油器孔内壁的距离大于第二O形圈的直径0.5~1.5mm。Further, the distance from the side wall of the counterbore to the inner wall of the injector hole is 0.5 to 1.5 mm larger than the diameter of the second O-ring.
进一步地,所述沉孔的侧壁到喷油器孔内壁的距离大于第二O形圈的直径0.5~1mm。Further, the distance from the side wall of the counterbore to the inner wall of the injector hole is 0.5 to 1 mm larger than the diameter of the second O-ring.
进一步地,所述沉孔的高度小于第二O形圈的直径。Further, the height of the counterbore is smaller than the diameter of the second O-ring.
进一步地,所述衬套的外侧和喷油器孔间隙配合,该间隙小于衬套和喷油器之间的间隙。Further, the outer side of the bushing has a clearance fit with the fuel injector hole, and the clearance is smaller than the clearance between the bushing and the fuel injector.
进一步地,所述喷油器孔的上部开设有第一密封槽,所述第一密封槽内设有第一O形圈。Further, a first sealing groove is provided in the upper part of the fuel injector hole, and a first O-ring is provided in the first sealing groove.
进一步地,所述衬套为铜套或钢套。Further, the bushing is a copper sleeve or a steel sleeve.
一种发动机,包括上述的喷油器的密封结构。An engine includes the sealing structure of the above-mentioned fuel injector.
进一步地,所述缸盖罩底面的四周开设有第三密封槽,所述第三密封槽中设有第三密封圈,利用第三密封圈实现缸盖罩内部和外部的密封。Further, a third sealing groove is provided around the bottom surface of the cylinder head cover, and a third sealing ring is provided in the third sealing groove, and the third sealing ring is used to achieve sealing between the inside and outside of the cylinder head cover.
本实用新型与现有技术对比的有益效果包括:通过增设衬套,降低缸盖的铸造难度,降低废品率,起到导向过渡作用,同时,衬套高出缸盖顶面,一方面可以大幅降低衬套的加工难度,另一方面配合沉孔形成第二密封槽,避免第二O形圈损坏,还有一方面能防止机油流到衬套和喷油器之间,保证喷油器的产拆装清洁度。Compared with the existing technology, the beneficial effects of this utility model include: by adding a bushing, the casting difficulty of the cylinder head is reduced, the scrap rate is reduced, and it plays a guiding transition role. At the same time, the bushing is higher than the top surface of the cylinder head. On the one hand, it can greatly It reduces the processing difficulty of the bushing. On the other hand, it cooperates with the counterbore to form a second sealing groove to avoid damage to the second O-ring. On the other hand, it prevents oil from flowing between the bushing and the injector, ensuring the injector's safety. Product disassembly and assembly cleanliness.
附图说明Description of the drawings
图1是本实用新型的俯视图。Figure 1 is a top view of the utility model.
图2是图1中的B-B方向剖视图。Fig. 2 is a cross-sectional view along the line B-B in Fig. 1 .
图3是图2中的C处放大图。Figure 3 is an enlarged view of point C in Figure 2.
图4是本实用新型的缸盖罩仰视图。Figure 4 is a bottom view of the cylinder head cover of the present invention.
图5是本实用新型的缸盖顶面结构图。Figure 5 is a structural diagram of the top surface of the cylinder head of the present utility model.
具体实施方式Detailed ways
下面结合具体实施方式并对照附图对本实用新型作进一步详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本实用新型的范围及其应用。The utility model will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be emphasized that the following description is merely exemplary and is not intended to limit the scope and application of the present invention.
参照以下附图,将描述非限制性和非排他性的实施例,其中相同的附图标记表示相同的部件,除非另外特别说明。Non-limiting and non-exclusive embodiments will be described with reference to the following drawings, in which like reference numerals refer to like parts unless specifically stated otherwise.
如图1~5所示的一种喷油器的密封结构,包括喷油器1、缸盖3、缸盖罩2,所述缸盖3的顶面开设有喷油器孔,所述喷油器1安装在该喷油器孔中,所述缸盖罩2安装在缸盖的顶面。还包括衬套4、第二O形圈5,所述喷油器孔和喷油器1之间设有衬套4,喷油器孔铸造精度要求高,通过增设衬套4,降低缸盖3的铸造难度,降低废品率。所述衬套4的内侧和喷油器1间隙配合,外侧和喷油器孔小间隙配合,确保密闭性和安装精度。所述喷油器孔的上端扩孔,使喷油器孔的上端形成沉孔6,喷油器孔整体呈沉头孔结构;所述衬套4的上端水平高度高于缸盖3顶面的水平高度,所述缸盖罩2设有对应的让位槽8避让所述高出缸盖3顶面的衬套体,避免衬套4干涉缸盖罩2的安装固定。所述沉孔6配合所述衬套4形成第二密封槽,所述第二O形圈5安装在该第二密封槽中。本实施例中,衬套4高出缸盖3顶面,一方面可以大幅降低衬套4的加工难度;另一方面配合沉孔6形成第二密封槽,避免第二O形圈5损坏。如衬套4与缸盖3顶面齐平,由于存在加工误差,加工难度高。如衬套4的高度低于缸盖3顶面,将导致第二密封槽有缺口,当第二O形圈被挤压后,第二O形圈向所述缺口变形,很有可能被缺口的棱边(衬套的上端棱边和沉孔底部的棱边)割破,造成第二O形圈损坏,影响密封效果。As shown in Figures 1 to 5, a sealing structure of a fuel injector includes a fuel injector 1, a cylinder head 3, and a cylinder head cover 2. The top surface of the cylinder head 3 is provided with a fuel injector hole. The oil injector 1 is installed in the injector hole, and the cylinder head cover 2 is installed on the top surface of the cylinder head. It also includes a bushing 4 and a second O-ring 5. There is a bushing 4 between the injector hole and the injector 1. The casting accuracy of the injector hole is high. By adding the bushing 4, the cylinder head can be lowered. 3 casting difficulty, reducing the scrap rate. The inner side of the bushing 4 has a clearance fit with the injector 1, and the outer side has a small clearance fit with the injector hole to ensure airtightness and installation accuracy. The upper end of the fuel injector hole is expanded to form a countersunk hole 6 at the upper end of the fuel injector hole, and the overall fuel injector hole has a countersunk hole structure; the horizontal height of the upper end of the bushing 4 is higher than the top surface of the cylinder head 3 The cylinder head cover 2 is provided with a corresponding relief groove 8 to avoid the bushing body which is higher than the top surface of the cylinder head 3, so as to prevent the bushing 4 from interfering with the installation and fixation of the cylinder head cover 2. The counterbore 6 cooperates with the bushing 4 to form a second sealing groove, and the second O-ring 5 is installed in the second sealing groove. In this embodiment, the bushing 4 is higher than the top surface of the cylinder head 3. On the one hand, the processing difficulty of the bushing 4 can be greatly reduced; on the other hand, it cooperates with the counterbore 6 to form a second sealing groove to avoid damage to the second O-ring 5. If the bushing 4 is flush with the top surface of the cylinder head 3, it is difficult to process due to machining errors. If the height of the bushing 4 is lower than the top surface of the cylinder head 3, it will cause a gap in the second sealing groove. When the second O-ring is squeezed, the second O-ring deforms toward the gap and is likely to be notched. The edges (the upper edge of the bushing and the edge of the bottom of the counterbore) are cut, causing damage to the second O-ring and affecting the sealing effect.
上述实施例中,在装配时,将喷油器1、衬套4装配到缸盖3上的喷油器孔,然后将第二O形圈5装到第二密封槽中,再将缸盖罩2装配到缸盖3上,利用缸盖罩2压紧第二O形圈5,进而使缸盖3和缸盖罩2配合第二O形圈5在喷油器1的周围形成密封面,防止缸盖3顶面的机油渗入喷油器孔,提高喷油器1的拆装清洁度。同时,优选的,第二O形圈5被挤压变形之后,第二O形圈5和衬套4外侧抵接,形成又一个密封面。In the above embodiment, during assembly, the fuel injector 1 and the bushing 4 are assembled to the fuel injector hole on the cylinder head 3, and then the second O-ring 5 is installed into the second sealing groove, and then the cylinder head is The cover 2 is assembled to the cylinder head 3, and the cylinder head cover 2 is used to press the second O-ring 5, so that the cylinder head 3 and the cylinder head cover 2 cooperate with the second O-ring 5 to form a sealing surface around the fuel injector 1 , prevent the oil on the top surface of the cylinder head 3 from penetrating into the injector hole, and improve the cleanliness of the disassembly and assembly of the injector 1. At the same time, preferably, after the second O-ring 5 is extruded and deformed, the second O-ring 5 contacts the outside of the bushing 4 to form another sealing surface.
具体的,所述沉孔6的侧壁到喷油器孔内壁的距离大于第二O形圈5的直径0.5~1.5mm,优选为0.5~1mm。所述沉孔6的高度小于第二O形圈5的直径。Specifically, the distance from the side wall of the counterbore 6 to the inner wall of the injector hole is greater than the diameter of the second O-ring 5 by 0.5 to 1.5 mm, preferably 0.5 to 1 mm. The height of the counterbore 6 is smaller than the diameter of the second O-ring 5 .
所述喷油器孔的上部开设有第一密封槽,所述第一密封槽内设有第一O形圈9,用于密封衬套4和喷油器孔的接合面。A first sealing groove is provided in the upper part of the injector hole, and a first O-ring 9 is provided in the first sealing groove for sealing the joint surface between the bushing 4 and the injector hole.
所述衬套4为铜套或钢套。The bushing 4 is a copper sleeve or a steel sleeve.
一种发动机,包括上述的喷油器的密封结构。具体的,所述缸盖罩2底面的四周开设有第三密封槽,所述第三密封槽中设有第三密封圈10,利用第三密封圈10实现缸盖罩2内部和外部的密封,防止缸盖3顶面的机油渗出缸盖罩2外部。An engine includes the sealing structure of the above-mentioned fuel injector. Specifically, a third sealing groove is provided around the bottom surface of the cylinder head cover 2, and a third sealing ring 10 is provided in the third sealing groove. The third sealing ring 10 is used to achieve sealing between the inside and outside of the cylinder head cover 2. , to prevent the engine oil on the top surface of the cylinder head 3 from seeping out of the cylinder head cover 2.
本领域技术人员将认识到,对以上描述做出众多变通是可能的,所以实施例和附图仅是用来描述一个或多个特定实施方式。Those skilled in the art will recognize that many variations on the above description are possible, so the examples and drawings are merely illustrative of one or more specific implementations.
尽管已经描述和叙述了被看作本实用新型的示范实施例,本领域技术人员将会明白,可以对其作出各种改变和替换,而不会脱离本实用新型的精神。另外,可以做出许多修改以将特定情况适配到本实用新型的教义,而不会脱离在此描述的本实用新型中心概念。所以,本实用新型不受限于在此披露的特定实施例,但本实用新型可能还包括属于本实用新型范围的所有实施例及其等同物。Although what are regarded as exemplary embodiments of the present invention have been described and illustrated, those skilled in the art will appreciate that various changes and substitutions are possible therein without departing from the spirit of the invention. In addition, many modifications may be made to adapt a particular situation to the teachings of the invention without departing from the central concepts described herein. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but the present invention may also include all embodiments and their equivalents falling within the scope of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321357497.3U CN220101412U (en) | 2023-05-31 | 2023-05-31 | Sealing structure of fuel injector and engine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116480507A (en) * | 2023-05-31 | 2023-07-25 | 广西玉柴机器股份有限公司 | Sealing structure of fuel injector and engine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116480507A (en) * | 2023-05-31 | 2023-07-25 | 广西玉柴机器股份有限公司 | Sealing structure of fuel injector and engine |
| CN116480507B (en) * | 2023-05-31 | 2025-07-01 | 广西玉柴机器股份有限公司 | A sealing structure of fuel injector and engine |
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