CN220200464U - Belt speed measuring device - Google Patents
Belt speed measuring device Download PDFInfo
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- CN220200464U CN220200464U CN202321410282.3U CN202321410282U CN220200464U CN 220200464 U CN220200464 U CN 220200464U CN 202321410282 U CN202321410282 U CN 202321410282U CN 220200464 U CN220200464 U CN 220200464U
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- speed measuring
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Abstract
Description
技术领域Technical field
本实用新型涉及一种皮带测速装置,更具体的说,尤其涉及一种利用测速齿轮和测速开关来实现测速的皮带测速装置。The utility model relates to a belt speed measuring device, more specifically, to a belt speed measuring device that utilizes a speed measuring gear and a speed measuring switch to measure speed.
背景技术Background technique
在诸多生产场合需要用到传送带对物料进行运输,譬如在水泥生产过程中,需要利用传送带将生产水泥所需原料进行较长距离运输。在传送带运输物料的过程中,为了精准计量输送量,需要精准测量输送带的传送速度,由于带动传送带的皮带轮可能出现打滑现象,因此,驱动皮带轮转动的驱动电机转速不能反应传送带的实际运行速度,这就导致不能在驱动电机的输出轴上测量转速。为了准确测量传送带的转速,本文提出了一种通过接触传送带来准确表征其运动速度的测量装置。Conveyor belts are needed to transport materials in many production situations. For example, in the cement production process, conveyor belts are needed to transport the raw materials required for cement production over long distances. In the process of transporting materials on a conveyor belt, in order to accurately measure the conveyed volume, it is necessary to accurately measure the conveyor belt's transmission speed. Since the pulley driving the conveyor belt may slip, the speed of the drive motor that drives the pulley cannot reflect the actual running speed of the conveyor belt. This results in the inability to measure the rotational speed on the output shaft of the drive motor. In order to accurately measure the rotation speed of the conveyor belt, this paper proposes a measurement device that accurately characterizes its movement speed by contacting the conveyor belt.
发明内容Contents of the invention
本实用新型为了克服上述技术问题的缺点,提供了一种皮带测速装置。In order to overcome the shortcomings of the above technical problems, the utility model provides a belt speed measuring device.
本实用新型的皮带测速装置,包括机架、传送皮带和测速机构,机架起固定和支撑作用,机架上固定有支撑横梁,传送皮带沿机架的长度方向循环设置,支撑横梁上设置有对传送皮带进行支撑的斜支撑辊轮;测速机构设置于传送皮带下方的支撑横梁上;其特征在于:所述测速机构由支架、触轮、通轴、测速齿轮和测速开关构成,支架固定于支撑横梁上,通轴沿水平方向转动设置于支架上,触轮固定于通轴上并与传送皮带的下表面相接触;测速齿轮固定于通轴的外端,测速开关设置于测速齿轮的外侧,测速开关用于对测速齿轮的转动角度进行测量,测速开关上连接有信号传输线。The belt speed measuring device of the present invention includes a frame, a transmission belt and a speed measuring mechanism. The frame plays a role of fixing and supporting. A support beam is fixed on the frame. The transmission belt is circulated along the length direction of the frame. The support beam is provided with A diagonal support roller that supports the conveyor belt; the speed measuring mechanism is arranged on the support beam below the conveying belt; it is characterized in that: the speed measuring mechanism consists of a bracket, a touch wheel, a through shaft, a speed measuring gear and a speed measuring switch, and the bracket is fixed on On the support beam, the through shaft rotates in the horizontal direction and is installed on the bracket. The contact wheel is fixed on the through shaft and contacts the lower surface of the transmission belt; the speed measuring gear is fixed on the outer end of the through shaft, and the speed measuring switch is arranged on the outside of the speed measuring gear. , the speed measuring switch is used to measure the rotation angle of the speed measuring gear, and a signal transmission line is connected to the speed measuring switch.
本实用新型的皮带测速装置,所述触轮的外表面上包裹有一层用于增加触轮与传送皮带之间摩擦力的包胶。In the belt speed measuring device of the present invention, the outer surface of the contact wheel is wrapped with a layer of rubber for increasing the friction between the contact wheel and the transmission belt.
本实用新型的皮带测速装置,所述支架由两平行设置的立板构成,两立板固定于支撑横梁上,通轴经轴承转动设置于两立板上,触轮位于两立板之间。In the belt speed measuring device of the present invention, the bracket is composed of two vertical plates arranged in parallel. The two vertical plates are fixed on the supporting beams. The through shaft is rotated on the two vertical plates through bearings, and the contact wheel is located between the two vertical plates.
本实用新型的皮带测速装置,所述支撑横梁下方的机架上设置有水平支撑辊轮,水平支撑辊轮用于对回程的传送皮带进行支撑。In the belt speed measuring device of the present invention, a horizontal support roller is provided on the frame below the support beam, and the horizontal support roller is used to support the return conveyor belt.
本实用新型的皮带测速装置,所述传送皮带两侧的机架上均固定有侧护板。In the belt speed measuring device of the present invention, side guard plates are fixed on the frames on both sides of the transmission belt.
本实用新型的有益效果是:本实用新型的皮带测速装置,传动皮带下方的机架支撑横梁上设置有由支架、触轮、通轴、测速齿轮和测速开关组成的测速机构,通轴转动设置于支架上,触轮和测速齿轮均固定于通轴上,触轮的外侧面与传送皮带的下表面相接触,测速开关设置于测速齿轮的外侧,用于对测速齿轮的转动角度进行测量;这样,使用时,传送皮带的运动带动触轮和测速齿轮同步转动,测速开关将测速齿轮的转动角度转化为电信号进行输出,进而实现了对传送皮带运送速度的测量,解决了现有利用驱动电机的转动速度来表征传送带皮带速度时,因皮带打滑所造成的速度测量不准确的技术问题。The beneficial effects of the utility model are: in the belt speed measuring device of the utility model, a speed measuring mechanism composed of a bracket, a contact wheel, a through shaft, a speed measuring gear and a speed measuring switch is provided on the frame support beam below the transmission belt. The through shaft is rotated and set On the bracket, the touch wheel and the speed measuring gear are fixed on the through shaft, the outer surface of the touch wheel is in contact with the lower surface of the transmission belt, and the speed measuring switch is arranged on the outside of the speed measuring gear to measure the rotation angle of the speed measuring gear; In this way, when in use, the movement of the conveyor belt drives the contact wheel and the speed measuring gear to rotate synchronously, and the speed measuring switch converts the rotation angle of the speed measuring gear into an electrical signal for output, thus realizing the measurement of the conveying speed of the conveyor belt and solving the problem of existing drive When the rotation speed of the motor is used to characterize the belt speed of the conveyor belt, there is a technical problem of inaccurate speed measurement caused by belt slippage.
附图说明Description of drawings
图1为本实用新型的皮带测速装置的结构示意图。Figure 1 is a schematic structural diagram of the belt speed measuring device of the present invention.
图中:1机架,2支撑横梁,3传送皮带,4斜支撑辊轮,5支架,6触轮,7通轴,8测速齿轮,9测速开关,10信号传输线,11水平支撑辊轮,12侧护板。In the picture: 1 frame, 2 support beams, 3 conveyor belts, 4 inclined support rollers, 5 brackets, 6 contact wheels, 7 through shafts, 8 speed measuring gears, 9 speed measuring switches, 10 signal transmission lines, 11 horizontal support rollers, 12 side guards.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and examples.
如图1所示,给出了本实用新型的皮带测速装置的结构示意图,其由机架1、传送皮带3和测速机构构成,机架1起固定和支撑作用,沿机架1的长度方向均匀间隔设置有支撑横梁2,支撑横梁2不仅可保证机架1的牢固性,而且还可实现对传送皮带3的支撑。传送皮带3在机架1上循环设置,即传送皮带3整体为环形,所示机架1上部的传送皮带3整体为V字形,上部的传送皮带3的下方设置有对其进行支撑的斜支撑辊轮4,待传送的物料放置在V字形传送皮带3上,在驱动电机的带动作用下驱使其循环往复运动。所示下部的传动皮带3的下方设置有水平支撑辊轮11,水平支撑辊轮11确保了传送皮带3在循环往复运动过程中具有较小的阻力。As shown in Figure 1, a schematic structural diagram of the belt speed measuring device of the present invention is given. It is composed of a frame 1, a transmission belt 3 and a speed measuring mechanism. The frame 1 plays a role of fixing and supporting. Along the length direction of the frame 1 Support beams 2 are arranged at even intervals. The support beams 2 not only ensure the firmness of the frame 1, but also support the transmission belt 3. The conveyor belt 3 is circulated on the frame 1, that is, the conveyor belt 3 is annular as a whole. The conveyor belt 3 on the upper part of the frame 1 is V-shaped as shown. The upper conveyor belt 3 is provided with an oblique support below to support it. The material to be conveyed is placed on the roller 4 on the V-shaped conveyor belt 3, which is driven by the driving motor to move in a circular and reciprocating manner. A horizontal support roller 11 is provided below the lower transmission belt 3 shown. The horizontal support roller 11 ensures that the transmission belt 3 has less resistance during its cyclic reciprocating motion.
驱动电机经皮带轮带动传送皮带3转动,目前利用驱动电机的转速或平带轮的转速来代表传送皮带3的转速,但在实际的运行过程中,皮带轮与传送皮带3之间容易出现不同程度的打滑现象,因此会导致传送皮带3的速度测量不准确。故,提出了本实用新型的皮带测速装置。The drive motor drives the transmission belt 3 to rotate through the pulley. Currently, the speed of the drive motor or the speed of the flat pulley is used to represent the speed of the transmission belt 3. However, in the actual operation process, varying degrees of friction between the pulley and the transmission belt 3 are likely to occur. The slipping phenomenon will therefore lead to inaccurate speed measurement of the conveyor belt 3. Therefore, the belt speed measuring device of the present utility model is proposed.
测速机构由支架5、触轮6、通轴7、测速齿轮8和测速开关9构成,支架5固定在支撑横梁2上,通轴7沿水平方向设置,通轴7转动设置于支架5上,触轮6固定在通轴7上,触轮6的外侧面与传送皮带3的下表面相接触,在传送皮带3转动的过程中,可带到触轮6和通轴7同步转动。所示测速齿轮8固定于通轴7上,测速开关9设置于测速齿轮8的外围,测速开关9用于对测速齿轮8的转动角度进行测量。在测速齿轮8转动的过程中,测速齿轮8上的轮齿和齿轮间隙转动至测速开关9的侧两端时,会使得测速开关9的测量信号发生变化,进而触发测速开关9发出随转速变化的脉冲信号,产生的脉冲信号经信号传输线10输出,以实现对传送皮带3运送速度的测量。The speed measuring mechanism consists of a bracket 5, a touch wheel 6, a through shaft 7, a speed measuring gear 8 and a speed measuring switch 9. The bracket 5 is fixed on the support beam 2, the through shaft 7 is set along the horizontal direction, and the through shaft 7 is rotated and set on the bracket 5. The contact wheel 6 is fixed on the through shaft 7, and the outer surface of the contact wheel 6 is in contact with the lower surface of the transmission belt 3. During the rotation of the transmission belt 3, the contact wheel 6 and the through shaft 7 can rotate synchronously. The shown speed measuring gear 8 is fixed on the through shaft 7 , and the speed measuring switch 9 is arranged on the periphery of the speed measuring gear 8 . The speed measuring switch 9 is used to measure the rotation angle of the speed measuring gear 8 . During the rotation of the speed measuring gear 8, when the gear teeth and gear gaps on the speed measuring gear 8 rotate to both ends of the speed measuring switch 9, the measurement signal of the speed measuring switch 9 will change, thereby triggering the speed measuring switch 9 to emit a signal that changes with the rotation speed. The pulse signal generated is output through the signal transmission line 10 to measure the conveying speed of the conveyor belt 3.
所示的支架5由两平行设置的立板构成,两立板均固定于支撑横梁2上,通轴7经轴承转动固定在两立板上,触轮6位于两立板之间,测速齿轮8固定在立板外侧的通轴7上。所示机架1的两侧还设置有侧护板12,以实现防护作用。The bracket 5 shown is composed of two vertical plates arranged in parallel. Both vertical plates are fixed on the support beam 2. The through shaft 7 is rotated and fixed on the two vertical plates through bearings. The contact wheel 6 is located between the two vertical plates. The speed measuring gear 8 is fixed on the through shaft 7 on the outside of the vertical plate. The shown frame 1 is also provided with side guards 12 on both sides to achieve protection.
可见,本实用新型的皮带测速装置,通过触轮6与传送皮带3的接触来带动触轮6、通轴7和测速齿轮8同步转动,进而实现对传送皮带3运动速度的测量,使得测量更加准确。It can be seen that the belt speed measuring device of the present invention drives the contact wheel 6, the through shaft 7 and the speed measuring gear 8 to rotate synchronously through the contact between the contact wheel 6 and the transmission belt 3, thereby realizing the measurement of the movement speed of the transmission belt 3, making the measurement more accurate. precise.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321410282.3U CN220200464U (en) | 2023-06-05 | 2023-06-05 | Belt speed measuring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321410282.3U CN220200464U (en) | 2023-06-05 | 2023-06-05 | Belt speed measuring device |
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| CN220200464U true CN220200464U (en) | 2023-12-19 |
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| CN202321410282.3U Expired - Fee Related CN220200464U (en) | 2023-06-05 | 2023-06-05 | Belt speed measuring device |
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2023
- 2023-06-05 CN CN202321410282.3U patent/CN220200464U/en not_active Expired - Fee Related
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Granted publication date: 20231219 |