CN220299544U - A floating coal cleaning device used between scraper conveyor and hydraulic support - Google Patents

A floating coal cleaning device used between scraper conveyor and hydraulic support Download PDF

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Publication number
CN220299544U
CN220299544U CN202321804266.2U CN202321804266U CN220299544U CN 220299544 U CN220299544 U CN 220299544U CN 202321804266 U CN202321804266 U CN 202321804266U CN 220299544 U CN220299544 U CN 220299544U
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scraper conveyor
arm
hydraulic support
cleaning device
grab bucket
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江守波
曲威
吕金旺
张玉琪
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Heze Haoyuan Energy Conservation And Environmental Protection Technology Co ltd
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Shandong University of Science and Technology
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Abstract

本实用新型涉及煤矿机械领域,尤其是一种用于刮板输送机与液压支架间的浮煤清理装置,其包括依次设置的底座、回转柱、大臂、小臂、抓斗连接臂及抓斗,所述底座可移动地设置在刮板输送机上,回转柱沿竖直方向可转动地安装在底座上,大臂及小臂两端铰接,连接臂末端连接液压推杆,液压推杆末端固定连接抓斗架,抓斗架上铰接抓斗的内侧,抓斗上侧铰接连杆的下端,连杆的上端铰接在连接臂上。本实用新型可以自动完成对于刮板输送机液压支架一侧浮煤的清理工作,降低了工人的劳动力,大大提高了安全性和工作效率,安全可靠;可以自动识别浮煤位置,完成对于刮板输送机液压支架一侧浮煤的巡检工作,省时省力,提高了检测效率。

The utility model relates to the field of coal mine machinery, in particular to a floating coal cleaning device used between a scraper conveyor and a hydraulic support. Bucket, the base is movably installed on the scraper conveyor, the rotary column is rotatably installed on the base along the vertical direction, the ends of the big arm and the small arm are hinged, the end of the connecting arm is connected to the hydraulic push rod, and the end of the hydraulic push rod The grab frame is fixedly connected, the inner side of the hinged grab is connected to the grab frame, the lower end of the connecting rod is hinged to the upper side of the grab, and the upper end of the connecting rod is hinged to the connecting arm. The utility model can automatically complete the cleaning work of floating coal on one side of the hydraulic support of the scraper conveyor, reducing the labor force of workers, greatly improving safety and work efficiency, and is safe and reliable; it can automatically identify the position of floating coal and complete the cleaning of the scraper conveyor. Inspection of floating coal on one side of the hydraulic support of the conveyor saves time and effort and improves detection efficiency.

Description

一种用于刮板输送机与液压支架间的浮煤清理装置A floating coal cleaning device used between scraper conveyor and hydraulic support

技术领域Technical field

本实用新型涉及煤矿机械领域,尤其是一种用于刮板输送机与液压支架间的浮煤清理装置。The utility model relates to the field of coal mine machinery, in particular to a floating coal cleaning device used between a scraper conveyor and a hydraulic support.

背景技术Background technique

在综采工作面工作过程中有大量的浮煤产生,若不清理会有安全隐患同时产生巨大浪费,现如今用于清理刮板输送机与煤壁方向的浮煤的装置有很多,但由于液压支架一侧有挡板挡住,操作难度较大,目前大都采用人工清理的方式,费时费力。During the working process of the fully mechanized mining face, a large amount of floating coal is produced. If it is not cleaned, it will cause safety hazards and produce huge waste. Nowadays, there are many devices used to clean the floating coal in the direction of the scraper conveyor and the coal wall, but due to There is a baffle blocking one side of the hydraulic support, which makes it difficult to operate. Currently, manual cleaning is mostly used, which is time-consuming and labor-intensive.

实用新型内容Utility model content

本实用新型旨在解决上述问题,提供了一种用于刮板输送机与液压支架间的浮煤清理装置,其采用的技术方案如下:The utility model aims to solve the above problems and provides a floating coal cleaning device between the scraper conveyor and the hydraulic support. The technical solution adopted is as follows:

一种用于刮板输送机与液压支架间的浮煤清理装置,包括依次设置的底座、回转柱、大臂、小臂、抓斗连接臂及抓斗,所述底座可移动地设置在刮板输送机上,回转柱沿竖直方向可转动地安装在底座上,大臂及小臂两端铰接,连接臂末端连接液压推杆,液压推杆末端固定连接抓斗架,抓斗架上铰接抓斗的内侧,抓斗上侧铰接连杆的下端,连杆的上端铰接在连接臂上。A floating coal cleaning device used between a scraper conveyor and a hydraulic support, including a base, a rotary column, a big arm, a small arm, a grab connecting arm and a grab arranged in sequence. The base is movably arranged on the scraper. On the plate conveyor, the rotary column is rotatably installed on the base along the vertical direction. The ends of the big arm and the small arm are hinged. The end of the connecting arm is connected to the hydraulic push rod. The end of the hydraulic push rod is fixedly connected to the grab frame. The grab frame is hinged. The inside of the grab bucket, the lower end of the hinged connecting rod on the upper side of the grab bucket, and the upper end of the connecting rod is hinged on the connecting arm.

在上述方案的基础上,底座上设置用于检测卸煤位置的第一视觉传感器,回转柱侧壁设置用于检测液压支架的挡板高度的第二视觉传感器,抓斗连接臂末端设置用于检测煤堆位置的第三视觉传感器。Based on the above solution, a first visual sensor for detecting the coal unloading position is provided on the base, a second visual sensor for detecting the height of the baffle of the hydraulic support is provided on the side wall of the rotary column, and the end of the grab connecting arm is provided for A third vision sensor that detects the position of the coal pile.

优选地,大臂与回转柱铰接处安装有用于驱动大臂转动的大臂电机,小臂与大臂铰接处安装有用于驱动小臂转动的小臂电机,抓斗连接臂与小臂铰接处安装有用于驱动抓斗连接臂转动的抓斗连接臂电机。Preferably, a big arm motor for driving the rotation of the big arm is installed at the joint between the big arm and the rotary column, a small arm motor for driving the rotation of the small arm is installed at the joint between the small arm and the big arm, and the joint between the grab connecting arm and the small arm is preferably installed at the joint. A grab connecting arm motor is installed to drive the grab connecting arm to rotate.

优选地,底座下方可转动地连接行走齿轮,所述行走齿轮沿水平方向转动,刮板输送机上在水平面内沿延伸方向固定设置齿轨,行走齿轮与齿轨啮合连接。Preferably, a traveling gear is rotatably connected below the base, and the traveling gear rotates in the horizontal direction. A gear rail is fixedly provided on the scraper conveyor along the extending direction in the horizontal plane, and the traveling gear is meshed with the gear rail.

在上述方案的基础上,底座下方固定连接随动滑块,刮板输送机上固定设置导轨,所述导轨与齿轨平行设置,所述随动滑块卡接在导轨上且沿导轨滑移。On the basis of the above solution, the following slide block is fixedly connected under the base, and the guide rail is fixed on the scraper conveyor. The guide rail is arranged parallel to the gear rail. The following slide block is clamped on the guide rail and slides along the guide rail.

在上述方案的基础上,所述导轨横截面为T字型。Based on the above solution, the cross section of the guide rail is T-shaped.

优选地,抓斗下端设置锯齿。Preferably, the lower end of the grab bucket is provided with saw teeth.

本实用新型的有益效果为:本方案可以自动识别浮煤位置,完成对于刮板输送机液压支架一侧浮煤的巡检工作,省时省力,提高了检测效率;可以自动完成对于刮板输送机液压支架一侧浮煤的清理工作,降低了工人的劳动力,大大提高了安全性和工作效率,安全可靠;装置的运动轨道设置于刮板输送机上,无需单独搭建其运动轨道,简单方便。The beneficial effects of the utility model are: this solution can automatically identify the position of floating coal, complete the inspection of floating coal on one side of the hydraulic support of the scraper conveyor, save time and effort, and improve the detection efficiency; it can automatically complete the inspection of scraper conveyor The cleaning work of floating coal on one side of the hydraulic support of the machine reduces the labor force of workers, greatly improves safety and work efficiency, and is safe and reliable; the moving track of the device is set on the scraper conveyor, and there is no need to build its moving track separately, which is simple and convenient.

附图说明Description of drawings

图1:本实用新型使用状态图;Figure 1: Use status diagram of the utility model;

图2:本实用新型底座配合结构示意图;Figure 2: Schematic diagram of the matching structure of the base of this utility model;

图3:本实用新型结构示意图;Figure 3: Structural diagram of the utility model;

图4:本实用新型另一视角结构示意图(省略一侧抓斗)。Figure 4: Schematic structural diagram of the utility model from another perspective (one side of the grab is omitted).

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步说明:The utility model will be further described below in conjunction with the accompanying drawings and examples:

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise expressly stipulated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be directly connected or indirectly connected through an intermediary. It can be the internal connection between two elements or the interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

在本实用新型的描述中,需要理解的是,术语“中心”、“长度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "length", "upper", "lower", "front", "back", "left", "right", "vertical" The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than instructions. Or it is implied that the device or component mentioned must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stipulated and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include the first and second features being in direct contact with each other. Features are not in direct contact but through other features between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.

如图1至图4所示,一种用于刮板输送机与液压支架间的浮煤清理装置,包括依次设置的底座21、回转柱31、大臂41、小臂43、抓斗连接臂51及抓斗55,所述底座21可移动地设置在刮板输送机13上,具体地,如图2所示,底座21下方可转动地连接行走齿轮22,所述行走齿轮22沿水平方向转动,刮板输送机13上在水平面内沿延伸方向固定设置齿轨14,行走齿轮22与齿轨14啮合连接,通过驱动行走齿轮22转动,带动底座21沿齿轨14及刮板输送机13移动。底座21下方固定连接随动滑块23,刮板输送机13上固定设置导轨15,所述导轨15与齿轨14平行设置,所述随动滑块23卡接在导轨15上且沿导轨15滑移,所述导轨15横截面为T字型。通过随动滑块23起到辅助滑移和支撑的作用。As shown in Figures 1 to 4, a floating coal cleaning device used between a scraper conveyor and a hydraulic support includes a base 21, a rotary column 31, a big arm 41, a small arm 43, and a grab connecting arm arranged in sequence. 51 and grab bucket 55, the base 21 is movably arranged on the scraper conveyor 13. Specifically, as shown in Figure 2, the lower part of the base 21 is rotatably connected to the traveling gear 22, and the traveling gear 22 is horizontally connected Rotate, the scraper conveyor 13 is fixedly provided with a gear rail 14 along the extension direction in the horizontal plane. The traveling gear 22 is meshed with the gear rail 14. By driving the traveling gear 22 to rotate, the base 21 is driven along the gear rail 14 and the scraper conveyor 13. move. The following slide block 23 is fixedly connected to the bottom of the base 21. A guide rail 15 is fixedly provided on the scraper conveyor 13. The guide rail 15 is arranged parallel to the gear rail 14. The following slide block 23 is clamped on the guide rail 15 and along the guide rail 15. The cross section of the guide rail 15 is T-shaped. The following slider 23 plays the role of auxiliary sliding and support.

回转柱31沿竖直方向可转动地安装在底座21上,由回转柱电机32驱动其转动,回转柱电机32安装在底座21上,大臂41及小臂43两端铰接,大臂41与回转柱31铰接处安装有用于驱动大臂41转动的大臂电机42,小臂43与大臂41铰接处安装有用于驱动小臂43转动的小臂电机44,抓斗连接臂51与小臂43铰接处安装有用于驱动抓斗连接臂51转动的抓斗连接臂电机52,连接臂51末端连接液压推杆53,液压推杆53末端固定连接抓斗架54,抓斗架54上铰接抓斗55的内侧,抓斗55上侧铰接连杆56的下端,连杆56的上端铰接在连接臂51上,通过控制液压推杆53的伸缩,带动抓斗55的开合。抓斗55下端设置锯齿,更有利于抓取煤块。The rotary column 31 is rotatably installed on the base 21 along the vertical direction, and is driven to rotate by the rotary column motor 32. The rotary column motor 32 is installed on the base 21. The two ends of the big arm 41 and the small arm 43 are hinged, and the big arm 41 and A big arm motor 42 for driving the big arm 41 to rotate is installed at the hinge of the rotary column 31. A small arm motor 44 for driving the small arm 43 to rotate is installed at the hinge between the small arm 43 and the big arm 41. The grab connects the arm 51 and the small arm. A grab connecting arm motor 52 is installed at the hinge 43 for driving the grab connecting arm 51 to rotate. The end of the connecting arm 51 is connected to the hydraulic push rod 53. The end of the hydraulic push rod 53 is fixedly connected to the grab frame 54. The grab frame 54 is hinged to the grab. Inside the bucket 55, the lower end of the upper side of the grab bucket 55 is hinged to the connecting rod 56. The upper end of the connecting rod 56 is hinged to the connecting arm 51. By controlling the expansion and contraction of the hydraulic push rod 53, the opening and closing of the grab bucket 55 is driven. The lower end of the grab bucket 55 is provided with serrations, which is more conducive to grabbing coal.

底座21上设置用于检测卸煤位置的第一视觉传感器24,回转柱31侧壁设置用于检测液压支架11的挡板12高度的第二视觉传感器33,抓斗连接臂51末端设置用于检测煤堆位置的第三视觉传感器57。A first visual sensor 24 for detecting the coal unloading position is provided on the base 21, a second visual sensor 33 for detecting the height of the baffle 12 of the hydraulic support 11 is provided on the side wall of the rotary column 31, and the end of the grab connecting arm 51 is provided for The third visual sensor 57 detects the position of the coal pile.

行走齿轮22带动底座21沿刮板输送机13移动时,由第三视觉传感器57即时识别是否有需要清理的煤堆及煤堆位置,需要清理时,行走齿轮22停止转动、底座21停止运动,由回转柱电机32带动回转柱31及大臂41、小臂43转动至朝向液压支架11一侧,由第二视觉传感器33检测液压支架11的挡板12高度,配合第三视觉传感器57检测到的煤堆位置,调整大臂41及小臂43的角度,液压推杆53向下推动,带动抓斗55闭合、将煤块抓起。之后调整大臂41及小臂43的角度,使抓斗55向上移动并越过挡板12,回转柱31转动,使抓斗55转动至刮板输送机13上方,液压推杆53向上移动,打开抓斗55,使抓斗55内的煤块下落至刮板输送机13上并由其运送。之后底座21继续移动至下一煤堆处,重复上述清理动作。When the traveling gear 22 drives the base 21 to move along the scraper conveyor 13, the third visual sensor 57 instantly identifies whether there is a coal pile that needs to be cleaned and the location of the coal pile. When it needs to be cleaned, the traveling gear 22 stops rotating and the base 21 stops moving. The rotary column motor 32 drives the rotary column 31, the big arm 41, and the small arm 43 to rotate toward the hydraulic support 11. The second visual sensor 33 detects the height of the baffle 12 of the hydraulic support 11, and cooperates with the third visual sensor 57 to detect The position of the coal pile is adjusted, the angles of the big arm 41 and the small arm 43 are adjusted, and the hydraulic push rod 53 is pushed downward to drive the grab 55 to close and grab the coal. Then adjust the angles of the big arm 41 and the small arm 43 so that the grab bucket 55 moves upward and crosses the baffle 12. The rotary column 31 rotates to make the grab bucket 55 rotate above the scraper conveyor 13. The hydraulic push rod 53 moves upward to open The grab bucket 55 makes the coal in the grab bucket 55 drop to the scraper conveyor 13 and be transported by it. Afterwards, the base 21 continues to move to the next coal pile, and the above cleaning action is repeated.

上面以举例方式对本实用新型进行了说明,但本实用新型不限于上述具体实施例,凡基于本实用新型所做的任何改动或变型均属于本实用新型要求保护的范围。The present utility model has been described above by way of examples, but the present utility model is not limited to the above-mentioned specific embodiments. Any changes or modifications made based on the present utility model belong to the scope of protection claimed by the present utility model.

Claims (7)

1. A float coal cleaning device for between scraper conveyor and hydraulic support, its characterized in that, including base (21), gyration post (31), big arm (41), forearm (43), grab bucket linking arm (51) and grab bucket (55) that set gradually, base (21) movably set up on scraper conveyor (13), gyration post (31) are rotationally installed on base (21) along vertical direction, big arm (41) and forearm (43) both ends are articulated, linking arm (51) end-to-end connection hydraulic push rod (53), the inboard of articulated grab bucket (55) on hydraulic push rod (53) end fixed connection grab bucket frame (54), the lower extreme of articulated connecting rod (56) of grab bucket (55) upside, the upper end of connecting rod (56) articulates on linking arm (51).
2. The float coal cleaning device for use between a scraper conveyor and a hydraulic support according to claim 1, wherein a first vision sensor (24) for detecting a coal unloading position is provided on the base (21), a second vision sensor (33) for detecting the height of a baffle (12) of the hydraulic support (11) is provided on the side wall of the swing column (31), and a third vision sensor (57) for detecting a coal pile position is provided at the end of the grab bucket connecting arm (51).
3. The float coal cleaning device for a scraper conveyor and a hydraulic support according to claim 1, wherein a large arm motor (42) for driving the large arm (41) to rotate is installed at the joint of the large arm (41) and the rotary column (31), a small arm motor (44) for driving the small arm (43) to rotate is installed at the joint of the small arm (43) and the large arm (41), and a grab bucket connecting arm motor (52) for driving the grab bucket connecting arm (51) to rotate is installed at the joint of the grab bucket connecting arm (51) and the small arm (43).
4. The float coal cleaning device for the space between the scraper conveyor and the hydraulic support according to claim 1, wherein a traveling gear (22) is rotatably connected below the base (21), the traveling gear (22) rotates in the horizontal direction, a toothed rail (14) is fixedly arranged on the scraper conveyor (13) in the horizontal plane along the extending direction, and the traveling gear (22) is in meshed connection with the toothed rail (14).
5. The float coal cleaning device for the space between the scraper conveyor and the hydraulic support according to claim 4, wherein a follow-up slider (23) is fixedly connected below the base (21), a guide rail (15) is fixedly arranged on the scraper conveyor (13), the guide rail (15) is arranged in parallel with the toothed rail (14), and the follow-up slider (23) is clamped on the guide rail (15) and slides along the guide rail (15).
6. A float cleaning device for use between a scraper conveyor and a hydraulic support according to claim 5, wherein the rail (15) is T-shaped in cross section.
7. A float cleaning device for use between a scraper conveyor and a hydraulic support according to claim 1, characterised in that the lower end of the grab (55) is provided with serrations.
CN202321804266.2U 2023-07-10 2023-07-10 A floating coal cleaning device used between scraper conveyor and hydraulic support Active CN220299544U (en)

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