CN220347323U - Sectionally sawing device for machine tool pull rod blanks - Google Patents

Sectionally sawing device for machine tool pull rod blanks Download PDF

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Publication number
CN220347323U
CN220347323U CN202321436234.1U CN202321436234U CN220347323U CN 220347323 U CN220347323 U CN 220347323U CN 202321436234 U CN202321436234 U CN 202321436234U CN 220347323 U CN220347323 U CN 220347323U
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feeding
cutting
cylinder
clamping
support frame
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石成伟
张允高
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Anshan Tongteng Machinery Technology Co ltd
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Dalian Shanyu Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a machine tool pull rod blank sectionalized sawing device, which relates to the technical field of machining and comprises a supporting frame and a controller, wherein a feeding part is arranged on the left side above the supporting frame, a cutting part, a clamping part and a positioning part are arranged on the right side of the feeding part, the cutting part is arranged at the rear of the supporting frame, and the clamping part is positioned right below the cutting part. The utility model has compact overall design structure and simple principle, the feeding part carries out reciprocating feeding on materials, the feeding part collides with the positioning part, the feedback signal gives the controller to control the work of the clamping part, finally the cutting part descends at uniform speed to cut the materials, and the like, the manual feeding is needed for the first time, the semi-automatic processing can be realized, the efficiency is high, the fixed length is accurate, the processing of the materials with different sizes is realized by adjusting the position of the positioning part, and the utility model has certain universality.

Description

机床拉杆胚料分段锯切装置Segmented sawing device for machine tool tie rod blanks

技术领域Technical field

本实用新型涉及机械加工技术领域,具体为机床拉杆胚料分段锯切装置。The utility model relates to the technical field of mechanical processing, specifically a segmented sawing device for machine tool tie rod blanks.

背景技术Background technique

主轴拉杆是连接主轴和工具夹持装置之间的机械结构,主轴拉杆主要用于机械切削过程中,如铣、钻或车削等,在这些过程中主轴必须非常稳定才能确保加工精度。也就是说,在一般加工、高速切削和重切削的应用领域都有所发挥,由于拉杆是通过胚料加工而成,目前对定长6米原料是通过人工进行分段切割,效率比较慢,外购设备会增加费用,因此,需要设计一种专用的分段锯切装置,结合目前现有的部件组装一台设备,实现定长切割,分段锯切即可,提高生产效率。The spindle tie rod is a mechanical structure that connects the spindle and the tool holding device. The spindle tie rod is mainly used in mechanical cutting processes, such as milling, drilling or turning. In these processes, the spindle must be very stable to ensure machining accuracy. In other words, it can be used in general machining, high-speed cutting and heavy cutting application fields. Since the tie rod is processed from blanks, the raw materials with a fixed length of 6 meters are currently cut in sections manually, which is relatively slow. Outsourcing equipment will increase costs. Therefore, it is necessary to design a special segmented sawing device and assemble a piece of equipment based on existing components to achieve fixed-length cutting and segmented sawing to improve production efficiency.

实用新型内容Utility model content

本实用新型的目的在于提供机床拉杆胚料分段锯切装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a segmented sawing device for machine tool tie rod blanks to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:机床拉杆胚料分段锯切装置,包括支撑框架和控制器,所述支撑框架上方左侧设有送料部,所述送料部的右侧设有切割部、夹紧部和定位部,所述切割部设置在支撑框架的后方,所述夹紧部位于切割部的正下方,所述送料部包含有送料气缸、送料支架和侧夹气缸;所述切割部包含有切割固定座、切割机和切割气缸;所述夹紧部包含有夹紧气缸和夹紧固定座。In order to achieve the above purpose, the present utility model provides the following technical solution: a machine tool tie rod blank segmented sawing device, including a support frame and a controller. A feeding section is provided on the left side above the support frame, and a feeding section is provided on the right side of the feeding section. There is a cutting part, a clamping part and a positioning part, the cutting part is arranged behind the support frame, the clamping part is located directly below the cutting part, the feeding part includes a feeding cylinder, a feeding bracket and a side clamping cylinder; The cutting part includes a cutting fixed base, a cutting machine and a cutting cylinder; the clamping part includes a clamping cylinder and a clamping fixed base.

进一步的:所述送料气缸的尾部固定在支撑框架上,所述送料支架设置在送料气缸的头部,所述侧夹气缸的主体固定在送料支架上,并且侧夹气缸的对立面的送料支架上设有送料侧夹座。Further: the tail of the feeding cylinder is fixed on the support frame, the feeding bracket is set on the head of the feeding cylinder, the main body of the side clamp cylinder is fixed on the feeding bracket, and the feeding bracket on the opposite side of the side clamp cylinder Equipped with feeding side clamp seat.

优选的:所述送料侧夹座的中部设有接近传感器,所述送料侧夹座的底部设有滑道,所述滑道的主体固定在支撑框架上。Preferably: a proximity sensor is provided in the middle of the feeding side clamp seat, a slideway is provided at the bottom of the feeding side clamping seat, and the main body of the slideway is fixed on the support frame.

优选的:所述送料气缸的侧方设有导向板,导向板的下方固定在支撑框架上,所述导向板的上表面光滑。Preferably: a guide plate is provided on the side of the feeding cylinder, the lower part of the guide plate is fixed on the support frame, and the upper surface of the guide plate is smooth.

进一步的:所述切割固定座的下方固定在支撑框架上,所述切割机的下方与切割固定座之间为销轴连接,所述切割气缸的头部与切割机的把手连接,所述切割气缸的根部设置在支撑框架的最上方。Further: the lower part of the cutting fixed seat is fixed on the support frame, the lower part of the cutting machine and the cutting fixed seat are connected by a pin, the head of the cutting cylinder is connected to the handle of the cutting machine, the cutting machine The root of the cylinder is set at the top of the support frame.

进一步的:所述夹紧气缸的主体固定在支撑框架上,所述夹紧气缸的头部设有夹头,夹头的对立面即是夹紧固定座,所述夹紧部设有两组分布于切割部的两侧。Further: the main body of the clamping cylinder is fixed on the support frame, the head of the clamping cylinder is provided with a chuck, the opposite side of the chuck is the clamping fixed seat, and the clamping part is provided with two groups of distribution on both sides of the cutting part.

进一步的:所述定位部包含有定位支架,所述定位支架的上方设有触动开关,所述触动开关的前端设有触动板Further: the positioning part includes a positioning bracket, a touch switch is provided above the positioning bracket, and a touch plate is provided at the front end of the touch switch.

优选的:所述定位支架下方固定在支撑框架的一根型材上,型材上方设有调节槽,并且定位支架通过螺栓与调节槽进行固定。Preferably: the lower part of the positioning bracket is fixed on a profile of the support frame, an adjustment groove is provided above the profile, and the positioning bracket is fixed with bolts and the adjustment groove.

与现有技术相比,本实用新型的有益效果是:本实用新型整体设计结构紧凑,原理简单,通过送料部对物料进行往复式送料,抵触到定位部,反馈信号给控制器来控制夹紧部的工作,最后切割部均速下降对物料进行切割,依次类推,首次需要人工上料,可实现半自动化加工,效率高,定长准确,通过调节定位部的位置来实现对不同尺寸的物料加工,具有一定的通用性。Compared with the existing technology, the beneficial effects of this utility model are: the overall design structure of this utility model is compact and the principle is simple. The material is reciprocally fed through the feeding part, and when it hits the positioning part, the feedback signal is sent to the controller to control the clamping. Finally, the cutting part decreases at an even speed to cut the material, and so on. Manual loading is required for the first time, which can realize semi-automatic processing with high efficiency and accurate length determination. By adjusting the position of the positioning part, materials of different sizes can be processed. Processing, has certain versatility.

附图说明Description of the drawings

图1为本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;

图2为本实用新型俯视图;Figure 2 is a top view of the utility model;

图3为A-A剖视示意图;Figure 3 is a schematic cross-sectional view of A-A;

图4为B处放大示意图;Figure 4 is an enlarged schematic diagram of location B;

图5为C处放大示意图。Figure 5 is an enlarged schematic diagram of point C.

图中:1、支撑框架,2、送料部,3、切割部,4、控制器,5、夹紧部,6、定位部,7、导向板,8、落料槽,9、调节槽,201、送料气缸,202、送料支架,203、侧夹气缸,204、送料侧夹座,205、接近传感器,206、滑道,301、切割固定座,302、切割机,303、切割气缸,501、夹紧气缸,502、夹头,503、夹紧固定座,601、定位支架,602、触动开关,603、触动板。In the picture: 1. Support frame, 2. Feeding part, 3. Cutting part, 4. Controller, 5. Clamping part, 6. Positioning part, 7. Guide plate, 8. Blanking chute, 9. Adjustment chute, 201. Feeding cylinder, 202. Feeding bracket, 203. Side clamp cylinder, 204. Feeding side clamp seat, 205. Proximity sensor, 206. Slideway, 301. Cutting fixed seat, 302. Cutting machine, 303. Cutting cylinder, 501 , clamping cylinder, 502, chuck, 503, clamping fixed seat, 601, positioning bracket, 602, touch switch, 603, touch plate.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,以下基于实施例对本实用新型进行描述,但是值得说明的是,本实用新型并不限于这些实施例,在下文对本实用新型的细节描述中,详尽描述了一些特定的细节部分,然而,对于没有详尽描述的部分,本领域技术人员也可以完全理解本实用新型。The utility model will be described below based on the embodiments with reference to the accompanying drawings in the embodiments of the utility model. However, it is worth noting that the utility model is not limited to these embodiments. In the detailed description of the utility model below, Some specific details have been described, however, those skilled in the art can fully understand the present invention for those parts that are not described in detail.

此外,本领域普通技术人员应当理解,所提供的附图只是为了说明本实用新型的目的、特征和优点,附图并不是实际按照比例绘制的。In addition, those of ordinary skill in the art should understand that the drawings are provided only to illustrate the purpose, features and advantages of the present invention and are not actually drawn to scale.

同时,除非上下文明确要求,否则整个说明书和权利要求书中的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包含但不限于”的含义。At the same time, unless the context clearly requires it, the words "including", "includes" and other similar words in the entire specification and claims should be interpreted as an inclusive meaning rather than an exclusive or exhaustive meaning; that is, as a "including but not exclusive" meaning. limited to" meaning.

请参阅图1-图5,本实用新型提供一种技术方案:包括支撑框架1和控制器4,所述支撑框架1上方左侧设有送料部2,所述送料部2的右侧设有切割部3、夹紧部5和定位部6,所述切割部3设置在支撑框架1的后方,所述夹紧部5位于切割部3的正下方,所述送料部2包含有送料气缸201、送料支架202和侧夹气缸203;所述切割部3包含有切割固定座301、切割机302和切割气缸303;所述夹紧部5包含有夹紧气缸501和夹紧固定座503。Please refer to Figures 1 to 5. The present utility model provides a technical solution: it includes a support frame 1 and a controller 4. A feeding part 2 is provided on the left side above the support frame 1, and a feeding part 2 is provided on the right side of the feeding part 2. Cutting part 3, clamping part 5 and positioning part 6, the cutting part 3 is arranged behind the support frame 1, the clamping part 5 is located directly below the cutting part 3, the feeding part 2 includes a feeding cylinder 201 , feeding bracket 202 and side clamp cylinder 203; the cutting part 3 includes a cutting fixed seat 301, a cutting machine 302 and a cutting cylinder 303; the clamping part 5 includes a clamping cylinder 501 and a clamping fixed seat 503.

所述送料气缸201的尾部固定在支撑框架1上,所述送料支架202设置在送料气缸201的头部,所述侧夹气缸203的主体固定在送料支架202上,并且侧夹气缸203的对立面的送料支架202上设有送料侧夹座204。The tail of the feeding cylinder 201 is fixed on the support frame 1, the feeding bracket 202 is provided at the head of the feeding cylinder 201, the main body of the side clamping cylinder 203 is fixed on the feeding bracket 202, and the opposite side of the side clamping cylinder 203 The feeding bracket 202 is provided with a feeding side clamp seat 204.

所述送料侧夹座204的中部设有接近传感器205,所述送料侧夹座204的底部设有滑道206,所述滑道206的主体固定在支撑框架1上。A proximity sensor 205 is provided in the middle of the feeding side clamp seat 204 , a slide track 206 is provided at the bottom of the feeding side clamp seat 204 , and the main body of the slide track 206 is fixed on the support frame 1 .

所述送料气缸201的侧方设有导向板7,导向板7的下方固定在支撑框架1上,所述导向板7的上表面光滑。A guide plate 7 is provided on the side of the feeding cylinder 201. The lower part of the guide plate 7 is fixed on the support frame 1. The upper surface of the guide plate 7 is smooth.

所述切割固定座301的下方固定在支撑框架1上,所述切割机302的下方与切割固定座301之间为销轴连接,所述切割气缸303的头部与切割机302的把手连接,所述切割气缸303的根部设置在支撑框架1的最上方。The lower part of the cutting fixed seat 301 is fixed on the support frame 1, the lower part of the cutting machine 302 is connected with the cutting fixed seat 301 by a pin, and the head of the cutting cylinder 303 is connected with the handle of the cutting machine 302. The root of the cutting cylinder 303 is arranged at the top of the support frame 1 .

所述夹紧气缸501的主体固定在支撑框架1上,所述夹紧气缸501的头部设有夹头502,夹头502的对立面即是夹紧固定座503,所述夹紧部5设有两组分布于切割部3的两侧。The main body of the clamping cylinder 501 is fixed on the support frame 1. The head of the clamping cylinder 501 is provided with a chuck 502. The opposite side of the chuck 502 is the clamping fixed seat 503. The clamping part 5 is provided with There are two groups distributed on both sides of the cutting part 3 .

所述定位部6包含有定位支架601,所述定位支架601的上方设有触动开关602,所述触动开关602的前端设有触动板603The positioning part 6 includes a positioning bracket 601. A touch switch 602 is provided above the positioning bracket 601. A touch plate 603 is provided at the front end of the touch switch 602.

所述定位支架601下方固定在支撑框架1的一根型材上,型材上方设有调节槽9,并且定位支架601通过螺栓与调节槽9进行固定。The lower part of the positioning bracket 601 is fixed on a profile of the support frame 1. An adjustment groove 9 is provided above the profile, and the positioning bracket 601 is fixed to the adjustment groove 9 through bolts.

在使用本实用新型时,需要用到现有的一个物料支撑台,物料支撑台设置在本新型的入口端也就是左侧,工人将一根物料的头部至少拖拽到侧夹气缸203和送料侧夹座204之间,然后启动控制器4,控制器4是拆除旧设备上的是外购现有已知产品,并且电控部件都与控制器4电性连接,气缸都是通过电磁阀控制,气源来源于现有设备,原理不在赘述,启动控制器4,切割机302开始转动,送料部2工作,侧夹气缸203与送料侧夹座204对物料夹紧,然后送料气缸201向前推送,然后“松开”,复位,夹紧、送料往复循环,直至物料的端头抵触到触动版603上打开触动开关602,电信号传输给控制器4,夹紧部5工作对物料进行夹紧,那么控制器4会控制切割气缸303伸出头部带动切割机302向下运动进行切割,切割气缸303使用气液阻尼缸会缓慢的下降切割,一定时间之后切割机302和夹紧部5复位,切割好的物料会从落料槽8接到储物箱内,依次类推,实现一次上料,自动切割,如果是切割不同长度的只需要通过调节定位支架601在支撑框架1右侧的位置即可,然后通过螺栓锁紧在调节槽9内即可。When using the utility model, an existing material support platform needs to be used. The material support platform is set at the entrance end of the utility model, which is the left side. The worker drags at least the head of a piece of material to the side clamp cylinder 203 and between the feeding side clamp seats 204, and then start the controller 4. The controller 4 is an outsourced existing known product that was removed from the old equipment, and the electronic control components are all electrically connected to the controller 4, and the cylinders are all connected by electromagnetic Valve control, the air source comes from existing equipment, the principle will not be repeated. Start the controller 4, the cutting machine 302 starts to rotate, the feeding part 2 works, the side clamping cylinder 203 and the feeding side clamp seat 204 clamp the material, and then the feeding cylinder 201 Push forward, then "release", reset, clamp, and feed in a reciprocating cycle until the end of the material hits the trigger plate 603 and opens the trigger switch 602. The electrical signal is transmitted to the controller 4, and the clamping part 5 works to control the material. For clamping, the controller 4 will control the cutting cylinder 303 to extend its head and drive the cutting machine 302 to move downward for cutting. The cutting cylinder 303 will slowly lower and cut using a gas-liquid damping cylinder. After a certain period of time, the cutting machine 302 and clamping Part 5 is reset, and the cut materials will be received from the blanking chute 8 into the storage box, and so on, to achieve one-time loading and automatic cutting. If cutting different lengths, you only need to adjust the positioning bracket 601 on the right side of the support frame 1 The position on the side is sufficient, and then it is locked in the adjustment groove 9 through bolts.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1.机床拉杆胚料分段锯切装置,包括支撑框架(1)和控制器(4),其特征在于:所述支撑框架(1)上方左侧设有送料部(2),所述送料部(2)的右侧设有切割部(3)、夹紧部(5)和定位部(6),所述切割部(3)设置在支撑框架(1)的后方,所述夹紧部(5)位于切割部(3)的正下方,所述送料部(2)包含有送料气缸(201)、送料支架(202)和侧夹气缸(203);所述切割部(3)包含有切割固定座(301)、切割机(302)和切割气缸(303);所述夹紧部(5)包含有夹紧气缸(501)和夹紧固定座(503)。1. A segmented sawing device for machine tool tie rod blanks, including a support frame (1) and a controller (4). It is characterized in that: a feeding part (2) is provided on the left side above the support frame (1). A cutting part (3), a clamping part (5) and a positioning part (6) are provided on the right side of the part (2). The cutting part (3) is arranged behind the support frame (1), and the clamping part (5) Located directly below the cutting part (3), the feeding part (2) includes a feeding cylinder (201), a feeding bracket (202) and a side clamping cylinder (203); the cutting part (3) includes Cutting fixed seat (301), cutting machine (302) and cutting cylinder (303); the clamping part (5) includes a clamping cylinder (501) and a clamping fixed seat (503). 2.根据权利要求1所述的机床拉杆胚料分段锯切装置,其特征在于:所述送料气缸(201)的尾部固定在支撑框架(1)上,所述送料支架(202)设置在送料气缸(201)的头部,所述侧夹气缸(203)的主体固定在送料支架(202)上,并且侧夹气缸(203)的对立面的送料支架(202)上设有送料侧夹座(204)。2. The segmented sawing device for machine tool tie rod blanks according to claim 1, characterized in that: the tail of the feeding cylinder (201) is fixed on the support frame (1), and the feeding bracket (202) is arranged on The head of the feeding cylinder (201), the main body of the side clamping cylinder (203) is fixed on the feeding bracket (202), and the feeding bracket (202) opposite the side clamping cylinder (203) is provided with a feeding side clamp seat (204). 3.根据权利要求2所述的机床拉杆胚料分段锯切装置,其特征在于:所述送料侧夹座(204)的中部设有接近传感器(205),所述送料侧夹座(204)的底部设有滑道(206),所述滑道(206)的主体固定在支撑框架(1)上。3. The segmented sawing device for machine tool tie rod blanks according to claim 2, characterized in that: a proximity sensor (205) is provided in the middle of the feeding side clamp seat (204), and the feeding side clamp seat (204) ) is provided with a slideway (206) at the bottom, and the main body of the slideway (206) is fixed on the support frame (1). 4.根据权利要求2所述的机床拉杆胚料分段锯切装置,其特征在于:所述送料气缸(201)的侧方设有导向板(7),导向板(7)的下方固定在支撑框架(1)上,所述导向板(7)的上表面光滑。4. The segmented sawing device for machine tool tie rod blanks according to claim 2, characterized in that: a guide plate (7) is provided on the side of the feeding cylinder (201), and the lower part of the guide plate (7) is fixed on On the support frame (1), the upper surface of the guide plate (7) is smooth. 5.根据权利要求1所述的机床拉杆胚料分段锯切装置,其特征在于:所述切割固定座(301)的下方固定在支撑框架(1)上,所述切割机(302)的下方与切割固定座(301)之间为销轴连接,所述切割气缸(303)的头部与切割机(302)的把手连接,所述切割气缸(303)的根部设置在支撑框架(1)的最上方。5. The segmented sawing device for machine tool tie rod blanks according to claim 1, characterized in that: the lower part of the cutting fixed seat (301) is fixed on the support frame (1), and the lower part of the cutting machine (302) The lower part is connected with the cutting fixed seat (301) by a pin. The head of the cutting cylinder (303) is connected with the handle of the cutting machine (302). The root of the cutting cylinder (303) is arranged on the support frame (1 ) at the top. 6.根据权利要求1所述的机床拉杆胚料分段锯切装置,其特征在于:所述夹紧气缸(501)的主体固定在支撑框架(1)上,所述夹紧气缸(501)的头部设有夹头(502),夹头(502)的对立面即是夹紧固定座(503),所述夹紧部(5)设有两组分布于切割部(3)的两侧。6. The segmented sawing device for machine tool tie rod blanks according to claim 1, characterized in that: the main body of the clamping cylinder (501) is fixed on the support frame (1), and the clamping cylinder (501) The head is provided with a chuck (502), and the opposite side of the chuck (502) is the clamping fixed seat (503). The clamping part (5) is provided with two groups distributed on both sides of the cutting part (3). . 7.根据权利要求1所述的机床拉杆胚料分段锯切装置,其特征在于:所述定位部(6)包含有定位支架(601),所述定位支架(601)的上方设有触动开关(602),所述触动开关(602)的前端设有触动板(603)。7. The segmented sawing device for machine tool tie rod blanks according to claim 1, characterized in that: the positioning part (6) includes a positioning bracket (601), and a touch switch is provided above the positioning bracket (601). Switch (602), the front end of the touch switch (602) is provided with a touch plate (603). 8.根据权利要求7所述的机床拉杆胚料分段锯切装置,其特征在于:所述定位支架(601)下方固定在支撑框架(1)的一根型材上,型材上方设有调节槽(9),并且定位支架(601)通过螺栓与调节槽(9)进行固定。8. The segmented sawing device for machine tool tie rod blanks according to claim 7, characterized in that: the lower part of the positioning bracket (601) is fixed on a profile of the support frame (1), and an adjustment groove is provided above the profile. (9), and the positioning bracket (601) is fixed with bolts and the adjustment groove (9).
CN202321436234.1U 2023-06-07 2023-06-07 Sectionally sawing device for machine tool pull rod blanks Active CN220347323U (en)

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Application Number Priority Date Filing Date Title
CN202321436234.1U CN220347323U (en) 2023-06-07 2023-06-07 Sectionally sawing device for machine tool pull rod blanks

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Application Number Priority Date Filing Date Title
CN202321436234.1U CN220347323U (en) 2023-06-07 2023-06-07 Sectionally sawing device for machine tool pull rod blanks

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