CN2425763Y - Injection molding machine mold correction positioning ring - Google Patents
Injection molding machine mold correction positioning ring Download PDFInfo
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- CN2425763Y CN2425763Y CN 00236787 CN00236787U CN2425763Y CN 2425763 Y CN2425763 Y CN 2425763Y CN 00236787 CN00236787 CN 00236787 CN 00236787 U CN00236787 U CN 00236787U CN 2425763 Y CN2425763 Y CN 2425763Y
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 31
- 238000012937 correction Methods 0.000 title claims description 20
- 239000000463 material Substances 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000002347 injection Methods 0.000 description 16
- 239000007924 injection Substances 0.000 description 16
- 238000013461 design Methods 0.000 description 7
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000001915 proofreading effect Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
Description
本实用新型涉及一种射出成型机,尤其是涉及射出成型机的模具。The utility model relates to an injection molding machine, in particular to a mold of the injection molding machine.
传统射出成型机于射出模具的操作上,最令业界感到困扰的莫过于整付模具的中心对正组装操作,由于其轴心线的校正操作控制,不易以目视校正,故而大多是以差不多的组装,否则便需使用以相关的校正用辅助配件,方能使成型用模具组装于相对的轴心线上,也即如图6所示,将射出模具30的灌注口31对正于射出成型机的出料管32的管口中心线上,使出料管32的管口得以正确的插合于灌注口31而进行射出操作,由于一般射制模具30的灌注口31端部为求导料的顺畅,通常都是设成锥形状,而配合射出料的出料管32端也设有相对称的锥形端状,使出料管32端口得以对正同轴后,直接插入灌注口31,再进行射出成型操作,因此模具30组装的位置若不正确,即不在轴心线上时,则势必会造成出料管32无法正确插组于灌注口31,并因为射出的压力较大而会由插合间隙部份,使射出的塑料造成严重溢流的情形,这也正是一般射出成型机操作使用上最大的困扰。而溢流料的发生,不仅使材料成本增加,还造成回收料的损失,故射制操作的模具30的校正组装事宜,便成为业界极具技术性且很重要的工作。而传统的模具30的组装校正,市面上虽已开发有多种供校正的辅助工具,然而由于其配置极为复杂且购置费用极为昂贵,使用上又需讲究操作技术,所以不很实用。大多的射出模具制造者仍是沿用其传统的经验法则,并配合游标尺的量取调整,而这种方式虽无购置器具的成本,但由于所浪费的工时极多,也很不实用。于是,近年来便有制造者直接要求模具开发的,是于模具的端面中央处,依机架上所设的贯穿的端孔大小而预设有凸出的定位凸环,以该凸环而可直接插合到机架的端孔内,便可达到对正的操作,然而此等模具不仅制造费用高,且因为其端面凸出的环面,使模具收合保管时,无法做到整齐的堆叠管理,而相对形成实际叠组、保管时的困难;再加上不同大小能量、型式的射出成型机在端孔大小的设计上,在90~120MM之间并无一定的标准,故当其端孔直径不同时,其固定式的凸环设计的模具便无法达到相对定位插合的便利目的,而此种设计也使得一付模具无法同时适用于不同射出成型机的射出使用,故而在实际上制作有固定式凸环的模具并不多,所以,开发一可简易对正使用的辅助器具,供射出模具组装使用简便校正及组装,实属必要。In the operation of injection molds of traditional injection molding machines, the most troublesome thing in the industry is the center alignment assembly operation of the whole set of molds. Because the calibration operation control of the axis line is not easy to correct visually, most of them are almost the same. Otherwise, it is necessary to use related auxiliary accessories for calibration, so that the molding mold can be assembled on the relative axis line, that is, as shown in Figure 6, the pouring port 31 of the injection mold 30 is aligned with the injection mold. On the center line of the outlet pipe 32 of the molding machine, the nozzle of the outlet pipe 32 can be correctly inserted into the filling port 31 to perform the injection operation. Since the end of the filling port 31 of the injection mold 30 is generally The smoothness of the material guide is usually set in a tapered shape, and the end of the discharge pipe 32 that matches the injection material is also provided with a symmetrical tapered end shape, so that the port of the discharge pipe 32 can be aligned coaxially, and then directly inserted into the pouring port 31, and then carry out the injection molding operation. Therefore, if the assembly position of the mold 30 is not correct, that is, not on the axis line, it will inevitably cause the discharge pipe 32 to be incorrectly inserted into the filling port 31, and because the injection pressure is relatively high. If it is too large, the injection gap will cause serious overflow of the injected plastic, which is the biggest problem in the operation and use of general injection molding machines. The occurrence of overflow material not only increases the cost of materials, but also causes the loss of recycled materials. Therefore, the calibration and assembly of the mold 30 in the injection molding operation has become a very technical and very important task in the industry. For the assembly and correction of the traditional mold 30, although various auxiliary tools for correction have been developed on the market, they are not very practical because of their extremely complicated configuration, high purchase cost, and the need to pay attention to operating techniques. Most injection mold makers still use the traditional rule of thumb and adjust the measurement with the vernier. Although this method does not cost the purchase of equipment, it is not practical because it wastes a lot of man-hours. Therefore, in recent years, some manufacturers have directly requested the development of the mold. At the center of the end face of the mold, a protruding positioning convex ring is preset according to the size of the through-hole hole set on the frame. It can be directly inserted into the end hole of the frame to achieve alignment. However, such molds are not only expensive to manufacture, but also because of the protruding ring surface of the end surface, the mold cannot be neatly folded and stored. stacking management, but it is relatively difficult to form the actual stacking group and storage; in addition, there is no certain standard for the design of the end hole size of injection molding machines of different sizes, energies and types, between 90 and 120MM, so when When the diameters of the end holes are different, the fixed convex ring design of the mold cannot achieve the convenient purpose of relative positioning and insertion, and this design also makes it impossible for a pair of molds to be suitable for injection of different injection molding machines at the same time, so in In fact, there are not many molds with fixed convex rings. Therefore, it is necessary to develop an auxiliary device that can be easily aligned and used for assembly of injection molds for easy calibration and assembly.
本实用新型的目的在于提供一种可简便校正模具中心定位组装的、并适用于不同射出成型机模具的射出成型机模具校正定位环。The purpose of the utility model is to provide an injection molding machine mold correction positioning ring which can easily correct the center positioning and assembly of the mold and is suitable for different injection molding machine molds.
为实现上述目的,本实用新型提供了一种射出成型机模具校正定位环,包括有射出成型机的机架及使用锁装的模具;其特征在于:还包括一具内、外同心圆环的固定环,该固定环的外环与机架的中心端孔直径相当,使该固定环插入于该机架而定位组装,另于固定环的中央以一U形中心管插入组装,该中心管底端面中央设留一中心孔,该中心孔孔环外侧设有数个等间距的同心圆标示面,在该中心管插入于固定环中时,该中心管的底端面是直接抵靠模具的灌注口端面。In order to achieve the above purpose, the utility model provides a mold correction positioning ring for an injection molding machine, which includes a frame of the injection molding machine and a mold with a lock; it is characterized in that it also includes an inner and outer concentric ring The fixed ring, the outer ring of the fixed ring is equivalent to the diameter of the central end hole of the frame, so that the fixed ring is inserted into the frame for positioning and assembly, and a U-shaped central tube is inserted and assembled in the center of the fixed ring, and the central tube A central hole is left in the center of the bottom end surface, and several concentric circle marking surfaces are provided on the outside of the central hole ring. When the central tube is inserted into the fixed ring, the bottom end surface of the central tube is directly against the pouring of the mold. mouth end.
所述的射出成型机模具校正定位环,其特征在于:该固定环的内外环相连端面上设留数个供检视的贯穿孔。The mold correction positioning ring of the injection molding machine is characterized in that several through holes for inspection are reserved on the connecting end faces of the inner and outer rings of the fixed ring.
所述的射出成型机模具校正定位环,其特征在于:该中心管的环面自自由端起等分设留数个开口槽。The mold correction positioning ring of the injection molding machine is characterized in that: the ring surface of the central tube is equally divided into several opening grooves from the free end.
所述的射出成型机模具校正定位环,其特征在于:该固定环及中心管的材料均为透明塑性材料。The mold correction positioning ring of the injection molding machine is characterized in that: the materials of the fixing ring and the central tube are transparent plastic materials.
采用了上述结构后,本实用新型的射出成型机模具校正定位环,其以简便的透明式固定环及中心管件的相互插组,而固定环外端面直径设成与射出机的机架端孔相同,可使固定环与机架端孔简便地插合定位,而校正的中心管则可简易的插入滑移,并配合中心管端面的圆孔标示面进行校对,使射出成型机的模具、出料管等的中心轴线组装校对非常方便,使得模具灌注口可简易对正出料管的管口,因此,本实用新型无论于操作上或实际成本购置上,均非常安全、经济、实用。After adopting the above-mentioned structure, the injection molding machine mold correction positioning ring of the present invention uses a simple transparent fixed ring and a central pipe fitting to be inserted into each other, and the diameter of the outer end surface of the fixed ring is set to match the frame end hole of the injection machine. In the same way, the fixed ring and the end hole of the frame can be easily inserted and positioned, and the corrected center tube can be easily inserted and slid, and it can be calibrated with the round hole marking surface on the end face of the center tube, so that the mold of the injection molding machine, It is very convenient to assemble and correct the central axis of the discharge pipe, etc., so that the injection port of the mold can be easily aligned with the nozzle of the discharge pipe. Therefore, the utility model is very safe, economical and practical in terms of operation and actual cost purchase.
下面,结合附图和具体实施方式对本实用新型射出成型机模具校正用定位环做进一步详细的描述。Below, the positioning ring for mold correction of the injection molding machine of the present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
图1是本实用新型射出成型机模具校正用定位环的立体分解图。Fig. 1 is a three-dimensional exploded view of the positioning ring for mold correction of the injection molding machine of the present invention.
图2是本实用新型射出成型机模具校正用定位环的组装立体图。Fig. 2 is an assembly perspective view of the positioning ring for mold correction of the injection molding machine of the present invention.
图3是本实用新型于使用时的参考示意图。Fig. 3 is a reference schematic diagram of the utility model in use.
图4是本实用新型于使用时的另一种参考示意图。Fig. 4 is another reference schematic diagram of the utility model in use.
图5是本实用新型的又一使用状态的参考示意图。Fig. 5 is a reference schematic diagram of another usage state of the present utility model.
图6是习用射出成型机模具对正操作的参考示意图。Fig. 6 is a reference schematic diagram of the mold alignment operation of a conventional injection molding machine.
本实用新型的射出成型机模具校正定位环,配合图1-4所示,整个校正用定位环的结构主要是以一组具同心圆环面设置的固定环10,并自然形成一环管状,其外环径恰与射出机的固定机架20中央贯穿的端孔21相同。于校正使用时,该定位环得以直接插合于该端孔21中,另以一中空U形管状设计的校正用中心管11,中心管11一端面中心处设留2mm的中心孔12,而主要配合一般模具22的灌注口23的锥形口部通常最小径都不会小于2mm,所以可以直接对正使用;另于中心孔12的外环面,可依预设间距绘制等间距的圆孔线,形成一标示面13,且一直放大到6mm左右,即可适用于各式模具22的灌注口23对、校正的使用。而依实际中心管11的成形情况,在不影响到整体管件的刚性下,可于管面上预设适当的等分间隔开口槽,由开放端向内延伸适当长度,可便于推入滑移时适当降低阻力,而其中央的中心孔12可自然形成一中央透气孔状,使插入滑移操作更为平顺;而于固定环10的同心内外环间的相连端面上,则可依实际检视的方便需要,预设有数个等分的贯穿孔14,其不仅可使滑移推入的阻力降低,还可便于检视使用,而于固定环10及中心管11等的塑制成型材料,均以透明的材料射出成型,使从外侧可简便的检视实际的中心位量,达到安装精确的目的。The mold correction positioning ring of the injection molding machine of the present invention, as shown in Figure 1-4, the structure of the entire correction positioning ring is mainly a set of fixed
而以本实用新型的定位环设置,其在使用时如图3、4所示,仅需将固定环10插组入机架20上的中央穿孔21位置,使其可靠到内端面锁装的模具22端面上,并配合中心孔11的插入,使其具中心孔12的标示面13的内端面向内滑移推入,便可抵靠于模具22的端面上,并依其灌注口23与中心孔12的位差便可简易的检视调整整付模具22锁装的位差,达到模具22校正锁装的简便操作目的。而将模具22的灌注口23设成内凹的方式,即低于模具22端面的横组的校正操作,并依照本实用新型的中心管11的可滑移推控式的设计,则可简单容易的将中心管11向内推入到凹落处的端缘,达到相同贴平正确检视调整的操作,使之不会因未贴合而产生视觉误差。And set with the positioning ring of the present utility model, when it is used as shown in Figure 3, 4, only need to insert the
又以本实用新型的中心管11的滑移式设计,也可将其抽出做反向的插置,如图5所示,即将具有中心孔12标示面13的一端,置于插组向外侧出料管24一侧,其便可兼具检验校正出料管24的中心位置,因一般出料管24在长时间高温高压的射出料使用后,通常需要经过适当的校正,否则极容易偏离实际正确的轴心位量,并连带将影响到整个射出工作的进行,还将造成模具校正上的困难,而且容易产生无谓的材料浪费。而以本实用新型的中心管11的构造,其通过机架20上的端孔21做基准设计,依整组的定位环具的中心管11的反向插置,即可依其中心标示面13朝外的一侧,便可轻易达到出料管24的中心校对。而以本实用新型的整组定位环的组装设计,其仅需要在使用时才插入组装,校正后便可简易卸下,无需随同设置于机具上而做同体的架装,其可以一校正用定位环而适用于同一机型的不同射出成型机,所以对一般的射出成型机的使用而言,不仅本实用新型购置成本极为经济,而且所需的校正技术实施也很容易简便,确为一经济实用的新式校正用辅助器具。With the sliding design of the
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| Application Number | Priority Date | Filing Date | Title |
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| CN 00236787 CN2425763Y (en) | 2000-05-29 | 2000-05-29 | Injection molding machine mold correction positioning ring |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 00236787 CN2425763Y (en) | 2000-05-29 | 2000-05-29 | Injection molding machine mold correction positioning ring |
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| CN2425763Y true CN2425763Y (en) | 2001-04-04 |
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| CN 00236787 Expired - Fee Related CN2425763Y (en) | 2000-05-29 | 2000-05-29 | Injection molding machine mold correction positioning ring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1644349B (en) * | 2004-01-22 | 2011-08-17 | 发那科株式会社 | Injection molding machine and centering method for the injection molding machine |
| CN101618592B (en) * | 2008-07-02 | 2012-09-19 | 鸿富锦精密工业(深圳)有限公司 | Mould |
-
2000
- 2000-05-29 CN CN 00236787 patent/CN2425763Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1644349B (en) * | 2004-01-22 | 2011-08-17 | 发那科株式会社 | Injection molding machine and centering method for the injection molding machine |
| CN101618592B (en) * | 2008-07-02 | 2012-09-19 | 鸿富锦精密工业(深圳)有限公司 | Mould |
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