CN2575652Y - Etching device capable of making sample rotate automatically - Google Patents
Etching device capable of making sample rotate automatically Download PDFInfo
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- CN2575652Y CN2575652Y CN 02261154 CN02261154U CN2575652Y CN 2575652 Y CN2575652 Y CN 2575652Y CN 02261154 CN02261154 CN 02261154 CN 02261154 U CN02261154 U CN 02261154U CN 2575652 Y CN2575652 Y CN 2575652Y
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Abstract
Description
技术领域technical field
本实用新型涉及一种金属材料抗凹性试验的综合测量设备,具体地说,是涉及一种在对多曲面的外覆盖金属件进行抗凹性评估过程中,对金属材料表面凹陷深度和法向角度进行测量的测量设备。The utility model relates to a comprehensive measuring device for the test of the dent resistance of metal materials, in particular to a method for measuring the dent depth and method of the metal material surface during the process of evaluating the dent resistance of metal parts covered with multi-curved surfaces. A measuring device for measuring angles.
背景技术Background technique
如在汽车行业中,汽车用外覆盖件是一个多曲面的零件,且其需要承受较高的负载,如对其发生冲撞,其能承受较高的负载,且能发生较小的变形,则说明其抗凹性越好,在对外覆盖件的抗凹性进行评估的试验过程中,为确保试验结果的真实性,要求试验机加载系统对试验件试验处需施加法向载荷,加载后需测量试验处凹陷深度。目前尚未发现完整统一的对外覆盖件试验处测量法向角,加载后测量试验处凹陷深度的综合测量设备。For example, in the automotive industry, the outer cover of an automobile is a multi-curved part, and it needs to bear a high load. If it collides with it, it can bear a high load and can undergo a small deformation, then It shows that the better its dent resistance, in the test process of evaluating the dent resistance of the outer covering, in order to ensure the authenticity of the test results, the loading system of the testing machine is required to apply a normal load to the test part of the test piece. Measure the depth of the depression at the test site. At present, there is no complete and unified comprehensive measuring equipment for measuring the normal angle at the test place of the outer covering and measuring the depth of the depression at the test place after loading.
发明内容Contents of the invention
本实用新型的目的是提供一种金属材料抗凹性试验的综合测量设备,其尤其适用于对多曲面的外覆盖件抗凹性试验过程中试验点法线的确定和凹陷深度的测量,且其结构简单,操作方便。The purpose of this utility model is to provide a kind of comprehensive measuring equipment of metal material dent resistance test, which is especially suitable for the determination of the normal line of the test point and the measurement of the dent depth in the process of the dent resistance test of the outer cover of the multi-curved surface, and It has simple structure and convenient operation.
为达到上述目的,本实用新型提供一种金属材料抗凹性试验的综合测量设备,特点是,其包含一底座、一设置于底座上并能使该综合测量设备发生转动的转动机构、一连接底座并和底座垂直、并带标尺的升降立柱;在底座的水平方向,还有一滑设于该升降立柱且带标尺的横梁,横梁上滑设一带探头的垂直位移测量传感器;在其一侧,还设置一带标尺的水平位移测量装置。In order to achieve the above-mentioned purpose, the utility model provides a comprehensive measuring device for metal material dent resistance test. The base is vertical to the base and has a lifting column with a scale; in the horizontal direction of the base, there is also a beam that is slid on the lifting column and has a scale, and a vertical displacement measuring sensor with a probe is slid on the beam; on one side, A horizontal displacement measuring device with a ruler is also provided.
在所述的底座上,还设置一可调节所述立柱的立柱锁紧机构;On the base, a column locking mechanism that can adjust the column is also provided;
在所述的立柱上,还设置一可固定所述横梁的横梁锁紧机构;On the column, a crossbeam locking mechanism capable of fixing the crossbeam is also arranged;
在所述的横梁上,还设置一可固定垂直位移传感器和水平位移测量装置的水平固定机构;On the crossbeam, a horizontal fixing mechanism capable of fixing the vertical displacement sensor and the horizontal displacement measuring device is also arranged;
所述的垂直位移传感器为一数显千分表;Described vertical displacement sensor is a digital indicator;
所述的水平位移测量装置的标尺为一千分尺。The ruler of the horizontal displacement measuring device is a micrometer.
本实用新型的优点是:其尤其适用于对多曲面大弯曲率的金属板件抗凹性试验过程中试验点法线的确定和凹陷深度的测量,是抗凹性试验的必备测量系统,特别适用汽车外覆盖件表面的抗凹性评估领域,在保证水平度、垂直度基础上,能方便地对试验点定位、确保了对试验点法向方向提供负载并进行凹陷深度的测量,为试验结果的真实性、可比性提供了必要的保证,且其结构简单,操作方便。The utility model has the advantages that it is especially suitable for the determination of the normal line of the test point and the measurement of the depth of the dent during the dent resistance test of the metal plate with multi-curved surfaces and large curvature, and is an essential measurement system for the dent resistance test. It is especially suitable for the evaluation of the dent resistance of the surface of the automobile outer cover. On the basis of ensuring the levelness and verticality, it can conveniently locate the test point, ensure the load provided to the normal direction of the test point and measure the depth of the dent. The authenticity and comparability of test results provide the necessary guarantee, and its structure is simple and easy to operate.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为凹陷深度的说明图。Fig. 2 is an explanatory diagram of the depth of the depression.
具体实施方式Detailed ways
以下根据图1和图2,说明本实用新型的一较佳实施方式。A preferred embodiment of the present utility model is described below according to Fig. 1 and Fig. 2 .
如图1所示,本实用新型包含一底座1,设置在该底座1上并能使本实用新型转动的转动机构2,一连接底座1并和该底座1垂直、且带标尺的升降立柱4,在底座1的水平方向,还有一滑设于该升降立柱4且带标尺的横梁8,横梁8上滑设一带探头71的垂直位移测量传感器7;在其一侧,还设置一带标尺的水平位移测量装置9。底座1上,还设置一可调节立柱4的立柱锁紧机构3;立柱4上,还设置一可固定横梁8的横梁锁紧机构5;横梁8上,还设置一可固定垂直位移传感器7和水平位移测量装置9的水平固定机构6;As shown in Fig. 1, the utility model comprises a base 1, is arranged on this base 1 and can make the rotation mechanism 2 of this utility model rotate, one connects base 1 and is vertical with this base 1, and the elevating column 4 with scale , in the horizontal direction of the base 1, there is also a crossbeam 8 slidingly arranged on the lifting column 4 and with a scale, and a vertical displacement measuring sensor 7 with a probe 71 is slid on the crossbeam 8; Displacement measuring device 9. On the base 1, a column locking mechanism 3 with an adjustable column 4 is also set; on the column 4, a beam locking mechanism 5 that can fix the beam 8 is also set; on the beam 8, a fixed vertical displacement sensor 7 and The horizontal fixing mechanism 6 of the horizontal displacement measuring device 9;
以下是本实用新型用于测量凹陷深度的工作原理:The following is the working principle of the utility model for measuring the depth of the depression:
旋转转动机构2,使横粱8位于试验点上方,通过立柱锁紧机构3和横梁锁紧机构5调整升降立柱4和横粱8,使垂直位移测量传感器7的探头71接触到试验点附近;调整水平固定机构6并旋转转动机构2,使垂直位移测量传感器7的探头正确定位到试验点;记录垂直位移测量传感器7的位移读数X1(mm)和此时升降立柱4和横梁8上的读数;旋转转动机构2,使垂直位移测量传感器7的探头71偏离试验点;对试验点加载,进行试验点凹陷试验;试验点受载后,根据上述升降立柱4和横梁8上的读数进行调整,使垂直位移测量传感器7的探头71回到原试验点,记录此时垂直位移测量传感器7的位移读数X2(mm),即可求出凹陷深度d(mm)=X2-X1。Rotate the turning mechanism 2 so that the crossbeam 8 is located above the test point, adjust the lifting column 4 and the crossbeam 8 through the column locking mechanism 3 and the crossbeam locking mechanism 5, so that the probe 71 of the vertical displacement measuring sensor 7 touches the vicinity of the test point; Adjust the horizontal fixing mechanism 6 and rotate the rotating mechanism 2, so that the probe of the vertical displacement measuring sensor 7 is correctly positioned to the test point; record the displacement reading X1 (mm) of the vertical displacement measuring sensor 7 and the readings on the lifting column 4 and the beam 8 at this time Rotate the rotating mechanism 2 to make the probe 71 of the vertical displacement measuring sensor 7 deviate from the test point; to load the test point, carry out the test point sag test; after the test point is loaded, adjust according to the readings on the above-mentioned lifting column 4 and crossbeam 8, Make the probe 71 of the vertical displacement measurement sensor 7 return to the original test point, record the displacement reading X2 (mm) of the vertical displacement measurement sensor 7 at this time, and then obtain the depression depth d (mm)=X2-X1.
以下是本实用新型用于测量曲面法向角度的工作原理:The following is the working principle of the utility model for measuring the normal angle of a curved surface:
首先,根据试验件曲面形状和图纸,确定试验点最大曲率平面取向和法向角度测量路径;旋转转动机构2、立柱锁紧机构3、横梁锁紧机构5,调整升降立柱4和横梁8,使横粱8位于试验点最大曲面平面内,并调整水平固定机构6使垂直位移测量传感器7的探头71与试验点接触及并位于法向角度测量路径内,旋转立柱锁紧机构3,使升降立柱4固定,同时旋转水平固定机构6,使垂直位移测量传感器7的探头71与试验点接触良好,由横梁8上的水平位移测量装置将试验点两侧对称位置(X1,X2)调整到X1=X2;同时由垂直位移测量传感器7上读取传感器探头71在X1,X2处的测量值Y1,Y2;取Y=(Y1+Y2)/2,并记录。由tgα=Y/X1或Y/X2,求得与平台垂直轴线之间的夹角α,即试验点处法向角度。First, according to the surface shape of the test piece and the drawing, determine the maximum curvature plane orientation and the normal angle measurement path of the test point; rotate the rotating mechanism 2, the column locking mechanism 3, and the beam locking mechanism 5, and adjust the lifting column 4 and the beam 8, so that The beam 8 is located in the largest curved surface plane of the test point, and the horizontal fixing mechanism 6 is adjusted so that the probe 71 of the vertical displacement measurement sensor 7 is in contact with the test point and is located in the normal angle measurement path, and the column locking mechanism 3 is rotated to make the lifting column 4. Fix and rotate the horizontal fixing mechanism 6 at the same time, so that the probe 71 of the vertical displacement measuring sensor 7 is in good contact with the test point, and the symmetrical position (X1, X2) on both sides of the test point is adjusted to X1= by the horizontal displacement measuring device on the beam 8 X2; read the measured value Y1, Y2 of sensor probe 71 at X1, X2 place by vertical displacement measurement sensor 7 simultaneously; Get Y=(Y1+Y2)/2, and record. From tgα=Y/X1 or Y/X2, obtain the angle α between the vertical axis of the platform, that is, the normal angle at the test point.
上述垂直位移测量传感器7为一数显千分表,其测量精度能达到±0.001毫米,上述水平位移测量装置9为一千分尺,其测量精度能达到±0.02毫米。The above-mentioned vertical displacement measuring sensor 7 is a digital display dial gauge, and its measurement accuracy can reach ±0.001 mm. The above-mentioned horizontal displacement measuring device 9 is a micrometer, and its measurement accuracy can reach ±0.02 mm.
以下对凹陷深度进行说明:The recess depth is described below:
试验点一般取金属板材曲率较大处(刚度相对较小,起伏现象严重),整个零件在试验点受法向加载作用下,会发生整体塌陷的情况,如图2所示,ΔY=Hd+Hb+Hg;The test point is generally taken at the place where the curvature of the metal plate is relatively small (the stiffness is relatively small, and the undulation phenomenon is serious), and the whole part will collapse under the normal load at the test point, as shown in Figure 2, ΔY=Hd+ Hb+Hg;
在试验点取汽车外覆盖件曲率较小处时,(刚度相对较大,起伏现象不明显),整个零件在试验点受法向加载作用下,无塌陷情况,Hb、Hg=0,ΔY=Hd。When the test point is taken at the place where the curvature of the outer cover of the automobile is small (the stiffness is relatively large and the undulation phenomenon is not obvious), the whole part has no collapse under the normal load at the test point, Hb, Hg=0, ΔY= Hd.
在试件边缘固定的情况下,Hg=0。When the edge of the test piece is fixed, Hg=0.
本实用新型为多曲面,尤其时表面曲率较大的金属板材的抗凹性评估提供了一个正确的依据,确保了试验点的法向角和凹陷深度的测量,为试验结果的真实性、可比性提供了必要的保证。尤其适用于汽车外覆盖件表面抗凹性评估的试验中。The utility model provides a correct basis for the evaluation of the dent resistance of multi-curved surfaces, especially metal plates with large surface curvatures, ensures the measurement of the normal angle of the test point and the depth of the dent, and contributes to the authenticity and comparability of the test results. Sex provides the necessary guarantees. It is especially suitable for the test of evaluating the surface dent resistance of automobile outer covering parts.
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| CN 02261154 CN2575652Y (en) | 2002-10-31 | 2002-10-31 | Etching device capable of making sample rotate automatically |
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| CN 02261154 CN2575652Y (en) | 2002-10-31 | 2002-10-31 | Etching device capable of making sample rotate automatically |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102944469A (en) * | 2012-12-03 | 2013-02-27 | 上汽通用五菱汽车股份有限公司 | Rack for testing anti-sinking rigidity of side surface of vehicle body |
| CN103538081A (en) * | 2013-10-21 | 2014-01-29 | 中国航空工业集团公司北京长城航空测控技术研究所 | Normal angle measuring unit |
| CN103822559A (en) * | 2013-12-05 | 2014-05-28 | 北京航星机器制造有限公司 | Three-dimensional space point combined positioning measuring device |
| CN107741330A (en) * | 2017-11-30 | 2018-02-27 | 北京长城华冠汽车技术开发有限公司 | A high-precision centerable automotive dent resistance test equipment |
| CN108534678A (en) * | 2018-04-25 | 2018-09-14 | 湖南工业大学 | Rock sample geometrical defect measuring device |
| CN110440114A (en) * | 2018-11-30 | 2019-11-12 | 山东建筑大学 | A kind of device being adapted to fixed displacement meter under complex situations |
| CN115808366A (en) * | 2022-12-23 | 2023-03-17 | 上海航空材料结构检测股份有限公司 | A device for locating the impact point and measuring the depth of damage in the R zone of composite materials |
-
2002
- 2002-10-31 CN CN 02261154 patent/CN2575652Y/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102944469A (en) * | 2012-12-03 | 2013-02-27 | 上汽通用五菱汽车股份有限公司 | Rack for testing anti-sinking rigidity of side surface of vehicle body |
| CN102944469B (en) * | 2012-12-03 | 2015-05-13 | 上汽通用五菱汽车股份有限公司 | Rack for testing anti-sinking rigidity of side surface of vehicle body |
| CN103538081A (en) * | 2013-10-21 | 2014-01-29 | 中国航空工业集团公司北京长城航空测控技术研究所 | Normal angle measuring unit |
| CN103538081B (en) * | 2013-10-21 | 2018-05-29 | 中国航空工业集团公司北京长城航空测控技术研究所 | Normal direction angle measurement unit |
| CN103822559A (en) * | 2013-12-05 | 2014-05-28 | 北京航星机器制造有限公司 | Three-dimensional space point combined positioning measuring device |
| CN103822559B (en) * | 2013-12-05 | 2017-09-29 | 北京航星机器制造有限公司 | Three dimensions point combined type positioning measuring device |
| CN107741330A (en) * | 2017-11-30 | 2018-02-27 | 北京长城华冠汽车技术开发有限公司 | A high-precision centerable automotive dent resistance test equipment |
| CN108534678A (en) * | 2018-04-25 | 2018-09-14 | 湖南工业大学 | Rock sample geometrical defect measuring device |
| CN110440114A (en) * | 2018-11-30 | 2019-11-12 | 山东建筑大学 | A kind of device being adapted to fixed displacement meter under complex situations |
| CN115808366A (en) * | 2022-12-23 | 2023-03-17 | 上海航空材料结构检测股份有限公司 | A device for locating the impact point and measuring the depth of damage in the R zone of composite materials |
| CN115808366B (en) * | 2022-12-23 | 2026-04-21 | 上海航空材料结构检测股份有限公司 | A device for locating impact points and measuring damage depth in the R region of a composite material |
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Expiration termination date: 20121031 Granted publication date: 20030924 |