CS250491A3 - Process for producing insulating material and the insulating material per se - Google Patents
Process for producing insulating material and the insulating material per se Download PDFInfo
- Publication number
- CS250491A3 CS250491A3 CS912504A CS250491A CS250491A3 CS 250491 A3 CS250491 A3 CS 250491A3 CS 912504 A CS912504 A CS 912504A CS 250491 A CS250491 A CS 250491A CS 250491 A3 CS250491 A3 CS 250491A3
- Authority
- CS
- Czechoslovakia
- Prior art keywords
- insulating material
- added
- lime
- paper
- heat treatment
- Prior art date
Links
- 239000011810 insulating material Substances 0.000 title claims description 13
- 238000000034 method Methods 0.000 title claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 9
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 9
- 239000004571 lime Substances 0.000 claims abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000010453 quartz Substances 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 3
- 239000000835 fiber Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 235000013312 flour Nutrition 0.000 claims description 5
- 229910021532 Calcite Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000011814 protection agent Substances 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 3
- 238000009877 rendering Methods 0.000 abstract 1
- 238000004078 waterproofing Methods 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 229910021538 borax Inorganic materials 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/18—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
- Inorganic Insulating Materials (AREA)
- Glass Compositions (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Building Environments (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Abstract
Description
- 1 -- 1 -
Způsob výroby izolačního materiálu J3bl,as±—t.e.chhiky.A method for producing J3bl, as ± —t.e.chhiky insulating material.
Vynález se týká izolačního materiálu, zejména tepelněizolačního materiálu a materiálu pro izolaci kročejovýchhluků, a způsobu jeho výroby.BACKGROUND OF THE INVENTION The present invention relates to an insulating material, in particular to a heat insulating material and a sound insulation material, and to a method for producing the same.
Dosavadní stav techniky Běžné izolační materiály, např. z pěnového plastu jakoje pěnový polystyrén, mají tu nevýhodu, že nedýchají, to zna-mená, že nepropouštějí v dostatečné míře vzduch. To ovlivňujeklima v prostorech, izolovaných takovými materiály. Účelem vynálezu je proto vytvořit materiál, propouštějí-cí v uspokojivé míře vzduch, a vypracovat způsob jeho výroby.BACKGROUND OF THE INVENTION Conventional insulating materials such as foamed polystyrene foam have the disadvantage that they do not breathe, that is to say they do not impart sufficient air. This affects the warmth in spaces that are isolated with such materials. It is therefore an object of the present invention to provide a material which permits a satisfactory air flow and to provide a process for its production.
Podstata vynálezuSUMMARY OF THE INVENTION
Podstata způsobu podle vynálezu spočívá v tom, že serozvlákněný papír smíchá s vodou, vápnem a křemennou mouč-kou a poté se podrobí tepelnému zpracování při teplotě vyš-ší než 200 °C. Způsob podle vynálezu tedy umožňuje použitívláken papíru vyrobených ze starého papíru a zpracovanýchzpůsobem podle vynálezu v izolační materiál, který má malouhustotu a nízkou tepelnou vodivost. Mimoto má dostatečnoupevnost v tlaku, aby ho bylo možno použít k pokrytí podlahyza účelem tlumení kročejového hluku. Materiál podle vynále-zu je velice dobře použitelný jako podklad pod omítku,protože na jeho povrchu je vápno nebo kalcit. Přísadou hy—drofobizačního činidla lze dosáhnout toho, že izolační ma-teriál je odolný proti vlhkosti a tedy proti povětrnostnímvlivům.The essence of the process according to the invention consists in mixing sero-fiber paper with water, lime and quartz flour and then subjecting it to heat treatment at a temperature above 200 ° C. Accordingly, the method of the invention allows the use of paper fibers made from old paper and processed according to the invention into an insulating material having low density and low thermal conductivity. In addition, it has sufficient compressive strength to be used to cover the floor for impact sound absorption. The material according to the invention is very well usable as a plaster backing because lime or calcite is on its surface. The addition of a hydrophobising agent can result in the insulation material being resistant to moisture and thus to weather influences.
Iv, 2 Příklad provedení vynálezuIV, 2 An embodiment of the invention
Ze starého papíru byla vyrobena běžným způsobem papíro-vá vlna, která sestávala z lehce zplstěných papírových vlá-ken. 1,4 kg těchto papírových vláken bylo namočeno do 4,5 1vody, přičemž do vody bylo před namočením papíru přidánohydrofobizační činidlo tvořené stearátem zinečnatým. Nakonecbylo těmto namočeným papírovým vláknům přidáno vápno CaOH2v množství 1 kg a křemenná moučka SiO2 v množství 0,65 kg.Tyto přísady byly suché a smíchané. Poté byla hmota zahřívá-na v autoklávu při teplotě 210 °C až 220 °C při tlaku nasy-cené páry, to znamená asi 19 - 23 barů. Vzniklo pevné těle- -3 so s hustotou asi 400 kg.m , které pak bylo ještě dosušeno. i.....Izolační materiál -dobře izoloval teplo a měl'velice drobné -—^otevře né^póry^-rMarteriá-l-^se^dá—lept^a dá se použít jako—- tepelně izolační materiál'nebo materiál k tlumení kročejové-ho hluku. Do materiálu lze rovněž přidávat vhodné ochrannélátky proti ohni, např. kyselinu boritou, borax nebo tetra- .......... fosforečnan sodnýa to např. v množství . 10 A hmotnosti,. ..... vztaženo na papírovou vlnu. V autoklávu dochází pouze k tvrzení. Zbývající neváza-ná voda se odstraní dosušením, např. v topné skříni, odpa-řením. Přitom rovněž vznikají v materiálu jemné póry. Tolze vysvětlit tím, že na povrchu papírových vláken ulpívávelké množství mikroskopických částeček vody, která po odpa-ření ponechává v izolačním materiálu velmi jemné póry, vy-volávající dobré izolační a tlumicí vlastnosti. Z toho vy-plývá rovněž, že použitelné množství vody je v jistých me-zích variabilní: musí se přidat alespoň takové množstvívody, aby stačilo k vázání kalcitu.Paper wool was produced from the old paper in a conventional manner and consisted of lightly felted paper fibers. 1.4 kg of these paper fibers were soaked in 4.5 liters of water, and zinc stearate hydrophobizing agent was added to the water prior to soaking the paper. Finally, lime CaOH2 was added to these soaked paper fibers in an amount of 1 kg and 0.65 kg of SiO2 quartz flour. These ingredients were dry and mixed. Thereafter, the mass was heated in an autoclave at 210 ° C to 220 ° C at a saturated steam pressure, i.e. about 19-23 bar. A solid body-3s was formed with a density of about 400 kg.m, which was then dried. The insulating material has a good insulated heat and has very small open porosity and can be used as a heat insulating material or material. for impact sound absorption. Suitable flame retardants such as boric acid, borax, or tetra-sodium phosphate may also be added to the material, e.g. 10 A weight ,. ..... related to paper wool. There is only curing in the autoclave. Remaining unbound water is removed by drying, eg in a heating cabinet, by evaporation. Fine pores are also produced in the material. It can be explained by the fact that a plurality of microscopic water particles adhering to the surface of the paper fibers, which, after evaporation, leave very fine pores in the insulating material, requiring good insulation and damping properties. It also implies that the usable amount of water is variable in certain respects: at least the amount of water must be added to make calcite bound.
Také množství papírových vláken je proměnlivé: totomnožství ovlivňuje jednak tlumicí vlastnosti a jednak pev-nost izolačního materiálu, který lze vyrobit s výhodou veformě desek.Also, the amount of paper fibers is variable: the amount affects both the damping properties and the strength of the insulating material which can be produced preferably with the shape of the plates.
Protože na povrchu materiálu je vápno případně kalcit,drží na něm velmi dobře omítka.Because lime or calcite is on the surface of the material, it keeps the plaster on it very well.
Claims (10)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4025694A DE4025694C1 (en) | 1990-08-14 | 1990-08-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CS250491A3 true CS250491A3 (en) | 1992-03-18 |
Family
ID=6412199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CS912504A CS250491A3 (en) | 1990-08-14 | 1991-08-13 | Process for producing insulating material and the insulating material per se |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0472953B1 (en) |
| AT (1) | ATE112246T1 (en) |
| CS (1) | CS250491A3 (en) |
| DE (2) | DE4025694C1 (en) |
| DK (1) | DK0472953T3 (en) |
| PL (1) | PL291409A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4435317A1 (en) * | 1994-10-01 | 1996-04-11 | Alfred Kropf | Insulating panel with given length and width format and thickness |
| DE29917275U1 (en) | 1999-10-01 | 2000-01-27 | Deminger, Julius, 35415 Pohlheim | Building material |
| DE10152545B4 (en) * | 2001-10-24 | 2004-02-12 | Botthäuser, Dirk, Dr. | Process for the production of a flame-retardant fiber composite material |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1411232A (en) * | 1971-10-08 | 1975-10-22 | Gaf Corp | Thermal 'nsulation article |
| US3794505A (en) * | 1972-04-28 | 1974-02-26 | Owens Corning Fiberglass Corp | Method of producing calcium silicate hydrate insulation material devoid of asbestos |
| DE3308124A1 (en) * | 1982-09-13 | 1984-03-22 | Karl-Heinz 6342 Haiger Arhelger | FABRIC MIXTURE WITH CEMENTED FIBER MATERIAL |
| JPS61197454A (en) * | 1985-02-25 | 1986-09-01 | 三菱レイヨン株式会社 | Manufacturing method for lightweight calcium silicate products |
| DE3641464A1 (en) * | 1986-12-04 | 1988-06-16 | Uwe Welteke | HEAT-INSULATING PANEL CONTAINING NATURAL FIBERS AND METHOD AND DEVICE FOR THEIR PRODUCTION |
-
1990
- 1990-08-14 DE DE4025694A patent/DE4025694C1/de not_active Expired - Lifetime
-
1991
- 1991-08-05 DE DE59103103T patent/DE59103103D1/en not_active Expired - Fee Related
- 1991-08-05 AT AT91113127T patent/ATE112246T1/en not_active IP Right Cessation
- 1991-08-05 EP EP91113127A patent/EP0472953B1/en not_active Expired - Lifetime
- 1991-08-05 DK DK91113127T patent/DK0472953T3/en active
- 1991-08-12 PL PL29140991A patent/PL291409A1/en unknown
- 1991-08-13 CS CS912504A patent/CS250491A3/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| EP0472953B1 (en) | 1994-09-28 |
| EP0472953A1 (en) | 1992-03-04 |
| DE59103103D1 (en) | 1994-11-03 |
| DE4025694C1 (en) | 1991-10-24 |
| DK0472953T3 (en) | 1995-03-13 |
| PL291409A1 (en) | 1992-04-21 |
| ATE112246T1 (en) | 1994-10-15 |
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