CS255312B1 - Process of making cheese - Google Patents

Process of making cheese Download PDF

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CS255312B1
CS255312B1 CS859670A CS967085A CS255312B1 CS 255312 B1 CS255312 B1 CS 255312B1 CS 859670 A CS859670 A CS 859670A CS 967085 A CS967085 A CS 967085A CS 255312 B1 CS255312 B1 CS 255312B1
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Czechoslovakia
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parts
weight
milk
per
cheese
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CS859670A
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Czech (cs)
Slovak (sk)
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CS967085A1 (en
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Svatopluk ZEMAN
Milan Dimun
Eva Zemanova
Viera Kabatova
Stefan Truchlik
Dusan Belko
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Svatopluk ZEMAN
Milan Dimun
Eva Zemanova
Viera Kabatova
Stefan Truchlik
Dusan Belko
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Priority to CS859670A priority Critical patent/CS255312B1/en
Publication of CS967085A1 publication Critical patent/CS967085A1/en
Publication of CS255312B1 publication Critical patent/CS255312B1/en

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Abstract

Riešenie sa týká sposobu výroby syrov využitím ultrafiltrácie, diafiltrácie alebo dehydratácie, spočívajúcom v přídavku čistých mlíekarenských kultur, syridla, ochucujúcich látok a tuku do koncentrátu, naplnění koncentrátu do obalov, kde koaguluje a vzniklý syr zreje.The solution relates to a method of producing cheese using ultrafiltration, diafiltration or dehydration, consisting in adding pure dairy cultures, rennet, flavourings and fat to the concentrate, filling the concentrate into containers where it coagulates and the resulting cheese matures.

Description

255311255311

Vynález sa týká sposobu výroby syrov svyužitím všetkých bielkovín mlieka. Vynálezje závislý na AO č. 242 219. Při doterajších výrobách syrov sa využí-vajú z mliečnych bielkovín len kazeiny aďalšia část bielkovín, najma srvátkové biel-koviny, ktoré sú po stránke biologickej hod-notnejšie ako kazeiny, odchádzajú do odpa-du. Ďalšia technológia výroby syrov pomo-cou ultrafiltrácie je v súčasnosti len v po-kusnom stádiu, hoci sa priemyselne využíváv obmedzenom rozsahu. Pri výrobě syrov po-mocou ultrafiltrácie mlieko, připadne zmesmlieka a mliečneho tuku sa koncentruje naultrafiltračnom zariadení přibližné na 19 °/o--nú sušinu. Do koncentrovaného mlieka sapridajú syridlové enzými a mliekárenské kul-túry. Zmes sa napustí do plochých nádob,po koagulácii sa syrenina pokrája na přísluš-né rozměry. Po pokrájaní sa solí v sofnomroztoku. Po vysolení sa balí do expedičnýchobalov, obaly sa doplnia solným roztokoma hermeticky uzavrú. Další postup výrobypodlá nášho AO č. 242 219 čiastočne odstra-ňuje uvedené nedostatky. Jeho nevýhodou jevšak, že limituje sortiment syrov vyrábanýchpodlá uvedeného AO.The invention relates to a process for the production of cheeses using all milk proteins. The invention is dependent on AO No. 242 219. In the prior art cheese production, only caseins and another part of the protein are used from milk proteins, in particular whey proteins, which are more biologically superior to caseins, to waste. Another ultrafiltration-based cheese making technology is currently only at a standstill, although it is industrially exploited to a limited extent. In the production of cheese by means of ultrafiltration, the milk, possibly the mixture of milk and milk fat, is concentrated to about 19 ° / o dry matter in a multi-filtration apparatus. They add rennet enzymes and dairy balls to concentrated milk. The mixture is filled into flat containers, after coagulation the curd is cut to appropriate dimensions. After cutting with salt in the solution. After salting out, they are packed in dispatch packaging, the packaging is filled with saline solution and hermetically sealed. The further manufacturing process of our AO No. 242 219 partially obviates these drawbacks. However, its disadvantage is that it limits the range of cheeses produced by the AO.

Doterajšie sposoby výroby sú poměrněprácné, vznikajú pri nich značné straty biel-kovín a mikrobiálna kontaminácia pri ma-nipulácii. Okrem toho AO č. 242 219 neumož-ňuje výrobu syrov, kde podmienkou výrobyje nízký počiatočný obsah laktózy v surovi-ně.The prior art processes are relatively short-lived, resulting in considerable protein losses and microbial contamination during handling. In addition, AO No. 242 219 does not allow the production of cheeses, where production requires a low initial lactose content in the raw material.

Nedostatky doterajších sposobov výrobyodstraňuje sposob výroby podlá vynálezu zá-vislého na AO 242 219, pri ktorom mliekosa koncentruje na sušinu 16 až 35 % s vy-užitím ultrafiltrácie, diafiltrácie, alebo kon-centrácie na vákuových odparkách. Do mlie-ka sa pridajú čisté mliekárenské kultury vmnožstve až do 4 °/o, syridlové enzými, pri-čom koagulácia zmesi nastane až po· jej na-plnění do zrecích, resp. expedičných obalov,až 5 % chloridu sodného, až do 4 % ochu-cujúcich látok a upraví sa tuk v sušině a cel-ková sušina výrobku na hodnotu 32 až 61 °/oprídavkom tuku. Zmes sa homogenizuje pritlaku 8 až 22 MPa a naplní sa do obalov, kdesa nechá koagulovať a zrieť, pričom obalymóžu zároveň plniť aj expedičnú funkciu. Výhodou sposobu výroby podlá vynálezuje možnost zvýšenia efektivnosti výroby sy- rov, ktoré možu slúžií na priamy konzum,alebo na výrobu iných výrobkov, najmá to-pených syrov ako aj dosiahnutie vysokej vý-fažnosti bielkovín zo zpracovávaného mlie-ka, prakticky sa jedná o bezodpadová tech-nológiu z hfadiska využitia bielkovín a tiežmožnost dosiahnutia zlepšenej mikrobiolo-gickej akosti syrov. Příklad 1The drawbacks of the prior art are outlined by the process of the present invention, which relates to AO 242 219, wherein the milk concentrates to a dry weight of 16 to 35% using ultrafiltration, diafiltration, or concentration in vacuum evaporators. Pure dairy cultures are added to the milk in an amount of up to 4%, rennet enzymes, while coagulation of the mixture occurs after filling into maturation or maturation. dispatch containers, up to 5% sodium chloride, up to 4% flavoring agents, and the fat in the dry matter and the total dry matter of the product to 32-61 ° / fat additive. The mixture is homogenized with a pressure of 8 to 22 MPa and filled into containers, where it coagulates and matures, while the packaging can also perform the dispatch function. The advantage of the method of production is the possibility of increasing the production efficiency of cheese, which can serve for direct consumption, or for the production of other products, especially thinned cheeses, as well as achieving high yield of proteins from processed milk. technology for protein utilization as well as the possibility of achieving improved microbiological quality of cheeses. Example 1

Mlieko o obsahu tuku 3 g v 100 g sa ultra-filtráciou a diafiltráciou koncentruje na su-šinu 23 g v 100 g a následné na vákuovýchodparkách na sušinu 35 g v 100 g. Do kon-centrátu sa přidá čistá mliekárenská kultú-ra v množstve 4 g na 100 g a tekutý tuk vmnožstve 26 g na 100 g koncentrátu a sy-ridlo. Zmes sa homogenizuje pri tlaku 8 MPa.Po homogenizácii sa naplní do uzavretýchoibalov, kde sa získá syr po koagulácii zme-si. Příklad 2The milk with a fat content of 3 g in 100 g is concentrated by ultra-filtration and diafiltration to a dryness of 23 g in 100 g and subsequently in a vacuum evaporator to a dry weight of 35 g in 100 g. and liquid fat in a quantity of 26 g per 100 g of concentrate and syrup. The mixture is homogenized at 8 MPa. After homogenization, it is filled into sealed containers to obtain cheese after coagulation. Example 2

Mlieko o obsahu tuku 9 g v 100 g sa po-mocou ultrafiltrácie a diafiltrácie koncen-truje na sušinu 35 g v 100 g. Do koncentrá-tu sa pridajú čisté mliekárenské kultúry vmnožstve 4 g na 100 g. Zmes sa diafiltrujedo dosiahnutia obsahu laktózy 4,5 g v 100 gpermeátu. Do diafiltrátu sa přidá chloridsodný v množstve 2 g na 100 g, syridlo a tře-ný chren v množstve 1 g na 100 g. Sušinazmesi sa upraví prídavkom koncentrovanejsmotany na 61 g v 100 g. Zmes sa1 homoge-nizuje pri tlaku 13 MPa a naplní do obalov,kde po koagulácii sa získá syr. Příklad 3The milk with a fat content of 9 g in 100 g is concentrated to a dry weight of 35 g in 100 g by means of ultrafiltration and diafiltration. Pure dairy cultures of 4 g per 100 g are added to the concentrate. The mixture is diafiltered to a 4.5 content of lactose. g in 100 gpermate. To the diafiltrate is added 2 g per 100 g of sodium chloride and 1 g per 100 g of rennet and horseradish. The dry matter is adjusted to 61 g in 100 g by addition of concentrated solids. The mixture is homogenized at 13 MPa and filled into packaging where the cheese is obtained after coagulation. Example 3

Mlieko o obsahu tuku 1 g v 100 g sa po-mocou ultrafiltrácie a diafiltrácie koncen-truje na sušinu 18 g v 100 g pri 0,5 g obsa-hu laktózy v diafiltráte. Do diafiltrátu sa pri-dajú čisté mliekárenské kultúry v množstve0,1 g na 100 g koncentrátu, syridlo a mlieč-ny tuk vo formě smotany v takom množstve,aby výsledná sušina zmesi bola 22 g v 100gramoch a 0,01 g chloridu sodného. Zmessa homogenizuje pri tlaku 22 MPa a naplnído obalov, kde koaguluje a získaný syr zre-je.The milk with a fat content of 1 g in 100 g is concentrated by the ultrafiltration and diafiltration to dryness of 18 g in 100 g with 0.5 g of lactose content in the diafiltrate. Pure dairy cultures of 0.1 g per 100 g of concentrate, rennet and milk fat in the form of cream are added to the diafiltrate in an amount such that the resulting dry matter is 22 g in 100 g and 0.01 g of sodium chloride. The mixture is homogenized at a pressure of 22 MPa and filled into containers where it coagulates and the resulting cheese ripens.

PREDMETOBJECT

Sposob výroby syrov s využitím všetkýchbielkovín mlieka za použitia ultrafiltrácie,závislý na AO 242 219, pri ktorom mliekosa koncentruje na sušinu 16 až 35 dielovhmot. v 100 hmot. dieloch za využitia ultra-filtrácie, alebo dehydratácie, do koncentrá-tu sa pridajú čisté mliekárenské kultúry vmnožstve do 4 dielov hmot. na 100 hmot.dielov, chlorid sodný do 5 dielov hmot. na100 hmot. dielov, ochucujúce látky v množ-stve do 4 hmot. dielov na 100 dielov hmot., sušina výrobku sa upraví prídavkom tukuna hodnotu 22 až 61 hmot. dielov na 100hmot. dielov zmesi, zmes po přídavku sy-ridla sa hmogenizuje pri tlaku 8 až 22 MPa,naplní do obalov, kde po koagulácii vznik-lý syr zreje, vyznačený tým, že mlieko sapo koncentrácii na sušinu 16 až 35 dielovhmot. v 100 hmot. dieloch za přídavku vo-dy diafiltruje do dosiahnutia 0,5 — 4,5 hmot.diela laktózy na 100 hmot. dielov permeátu.Process for the production of cheese using all milk protein using ultrafiltration, dependent on AO 242 219, in which the milk concentrates to 16 to 35 parts by weight on dry matter. in 100 wt. by using ultra-filtration or dehydration, pure dairy cultures are added to the concentrate in quantities of up to 4 parts by weight. to 100 parts by weight, sodium chloride to 5 parts by weight; to 100 wt. parts, flavoring agents up to 4 wt. parts per 100 parts by weight, the dry matter of the product is adjusted by the addition of a fat content of 22 to 61 wt. parts per 100hmot. the mixture after the addition of the syrup is homogenized at a pressure of 8 to 22 MPa, it is filled into containers where after the coagulation the resulting cheese matures, characterized in that the milk sapo has a concentration of 16 to 35 parts by weight on dry matter. in 100 wt. diafiltrated to 0.5-5.5 wt.% lactose per 100 wt. parts of the permeate.

Claims (1)

PREDMET Sposob výroby syrov s využitím všetkých bielkovín mlieka za použitia ultrafiltrácie, závislý na AO 242 219, pri ktorom mlieko sa koncentruje na sušinu 16 až 35 dielov hmot. v 100 hmot. dieloch za využitia ultrafiltrácie, alebo dehydratácie, do koncentrátu sa pridajú čisté mliekárenské kultúry v množstve do 4 dielov hmot. na 100 hmot. dielov, chlorid sodný do 5 dielov hmot. na 100 hmot. dielov, ochucujúce látky v množstve do 4 hmot. dielov na 100 dielov hmot., sušina výrobku sa upraví prídavkom tuku na hodnotu 22 až 61 hmot. dielov na 100 hmot. dielov zmesi, zmes po přídavku syridla sa hmogenizuje pri tlaku 8 až 22 MPa, naplní do obalov, kde po koagulácii vzniklý syr zreje, vyznačený tým, že mlieko sa po koncentrácii na sušinu 16 až 35 dielov hmot. v 100 hmot. dieloch za přídavku vody diafiltruje do dosiahnutia 0,5 — 4,5 hmot. diela laktózy na 100 hmot. dielov permeátu. ČESKOSLOVENSKA SOCIALISTICKÁ REPUBLIKA (19) POPIS VYNÁLEZU K AUTORSKÉMU OSVEDČENRJ 255312 (11) (Bl) (51) Int. C1Á C 08 K 5/23 C 08 J 9/10 (22) Prihlásehé 21 12 85 SUBJECT A process for the production of cheese using all milk proteins using ultrafiltration, dependent on AO 242 219, in which the milk is concentrated to a dry matter of 16 to 35 parts by weight. in 100 wt. parts by using ultrafiltration or dehydration, pure dairy cultures are added to the concentrate in an amount of up to 4 parts by weight. per 100 wt. % sodium chloride up to 5 parts by weight. per 100 wt. parts, flavoring agents in amounts up to 4 wt. The dry weight of the product is adjusted to 22 to 61 wt. parts per 100 wt. parts of the mixture, the mixture after addition of rennet is homogenized at a pressure of 8 to 22 MPa, filled into containers, where the resulting cheese is aged after coagulation, characterized in that the milk after concentration to dry matter 16 to 35 parts by weight. in 100 wt. parts with the addition of water diafilter to 0.5 - 4.5 wt. parts by weight of lactose per 100 wt. parts of permeate. CZECHOSLOVAK SOCIALIST REPUBLIC (19) DESCRIPTION OF THE INVENTION FOR COPYRIGHT CERTIFICATE 255312 (11) (Bl) (51) Int. C1Á C 08 K 5/23 C 08 J 9/10 (22) Registered 21 12 85
CS859670A 1985-12-21 1985-12-21 Process of making cheese CS255312B1 (en)

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