CS272952B1 - Method of solid phosphoric fertilizer production - Google Patents

Method of solid phosphoric fertilizer production Download PDF

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CS272952B1
CS272952B1 CS60888A CS60888A CS272952B1 CS 272952 B1 CS272952 B1 CS 272952B1 CS 60888 A CS60888 A CS 60888A CS 60888 A CS60888 A CS 60888A CS 272952 B1 CS272952 B1 CS 272952B1
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water
acid
phosphorus
amount
reaction mixture
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CS60888A
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CS60888A1 (en
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Milan Ing Csc Gabco
Jan Ing Csc Teren
Eduard Ing Hutar
Pavel Ing Csc Hegner
Emil Dipl Tech Vazny
Boris Ing Stec
Zdeno Ing Bacik
Sina Ing Niku
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Gabco Milan
Teren Jan
Hutar Eduard
Hegner Pavel
Vazny Emil
Stec Boris
Bacik Zdeno
Niku Sina
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Abstract

The invention concerns a method of producing solid phosphoric fertiliser in which the share of phosphoric oxide from the extractive trihydrogen phosphoric acid and ground phosphorus is here between 0.8 : 1 to 1.8 : 1. The method is based on effective homogenisation of the reaction compounds, whereas, depending of the given ratio, sulphuric acid and/or ammonium sulphate and/or water is added to the homogenisation stage of the process so that the total amount of the reaction mixture represents the immitted amount of water of 8.8 to 32.0 % and immitted amount of sulphur ions represents 0.46 to 9.38 %. Derivatives of lignosulphonic acid can also be added to the homogenisation stage. The stiffened reaction mixture is broken up by mechanical force.

Description

Vynález sa týká spSsobu výroby tuhého fosforečného hnojivá, v ktorom podiel PgOg z extrakčnej trihydrogénfosforečnej kyseliny a fosforitu je v rozmedzí 0,6 : 1 ažThe invention relates to a process for the production of a solid phosphorous fertilizer in which the proportion of PgOg from the extractive trihydrogenphosphoric acid and the phosphite is in the range of 0.6: 1 to

2,3 : 1.2,3: 1.

V súvislosti s celosvětovým rastom cien surovin a energií Sa v oblasti výroby fosforečných hnojív hřadajú spošoby zabezpečenia ich ekonomického vstupu do rastlinnej výroby. Oe známa skutočnosť, že z aplikovaných vodorozpustných fosforečných hnojív sa v prvom roku využije cca 10 - 20 % (I. Michalík, “Příjem a metabolizmus fosforu v rostlinách”, Pořnohospodárstvo 2/85, séria A, VEDA - vydavatelstvo SAV, Bratislava 1985;In the context of the worldwide increase in raw material and energy prices, the ways of ensuring their economic entry into crop production are in the field of phosphorus fertilizer production. It is known that about 10-20% of the applied water-soluble phosphate fertilizers are used in the first year (I. Michalík, “Phosphorus intake and metabolism in plants”, Agriculture 2/85, A series, VEDA - publishing house SAS, Bratislava 1985;

E. C. Sample a kol., “Reaction of Phosphate Fertilizers in Soils, Chapter 11 in “The Role of Phosphorus In Agriculture Madison, WI 53711, USA 1980). Z uvedeného dovodu sa aj v hnojivách, v ktorých tradičné uznávanou formou P20g bola forma vodorozpustná, začíná jú čoraz v širšej miere uplatňovať zdroje P20g v pozvolné účinnéj formě (VI. Lavers,EC Sample et al., "Reaction of Phosphate Fertilizers in Soils, Chapter 11 in" The Role of Phosphorus in Agriculture Madison, WI 53711, USA 1980). For this reason, fertilizers in which the traditionally recognized form of P 2 0g was water-soluble are starting to be increasingly applied to sources of P 2 0g in a gradually effective form (VI. Lavers,

The British Sulphur Corporation Ltd., Factors Affecting the World Fertilizer industry to 2000 and Beyonď, Seminář on Trends and Developments in Fertilizer Industry, Istanbul (Turkey), 13-17 May 1985).The British Sulfur Corporation Ltd., Factors Affecting the World Fertilizer Industry to 2000 and Bey Blond, Trends and Developments Seminar in Fertilizer Industry, Istanbul (Turkey), 13-17 May 1985).

Hlavným zdrojom pozvoPne posobiaceho P20g je použitie práškových, jemne zomletých fosforitov Fertilizer manual“, Development and Transfer of technology, Serxes No. 13, UNIDO, New York, 1980; “Ground rock phosphate ušed for direct application”, Annual Fertlizer Rewiew 1974, Roma), upravených granuláciou (Μ. P. Thíiring, referát přednesený v rámci VI. kongresu AGRICHEM “Chémia v pořnohospodárstve, Bratislava - jún 1984) zapracovaných do granulovaných hnojív (AO č. 254 029, AO č. 254 028, AO ZSSR č. 1 217 859, AO ZSSR č. 971 833) alebo čiastočne rozložených účinkom minerálnych kyselin (Garbachev I., Soil Science Society of America, 1981, 45, 5, 970-974; Novikov A. A.; Zavertiaeva T. I., “Technologia digifrofosa - novovo vida fosfornych udobrenij“, Seminář po tendenciam i ízmeneniam v proizvodstve udobrenij, Stambul (Turcia), 13-17. mája 1985; Kostadinov N., Popov P., Garbučev I., “Polučenie fosfornych udebreníj s poniženoj rastvorxmostíu na suštestvujuštxch ustanovkach, rabotajuščich po metodu Doora - Olivera“, Seminář po tendenciam i ízmeneniam v proizvodstve udobrenij, Stambul (Turcia), máj 1985.The main source of the P 2 0g post-sorber is the use of Fertilizer manual powdered, finely ground phosphites. 13, UNIDO, New York, 1980; "Ground rock phosphate for direct application", Annual Fertlizer Rewiew 1974, Roma), modified by granulation (P. P. Thíiring, paper presented at the 6th AGRICHEM Congress "Chemistry in Agriculture, Bratislava - June 1984) incorporated into granular fertilizers ( AO No. 254 029, AO No. 254 028, USSR No. 1 217 859, USSR No. 971 833) or partially decomposed by mineral acids (Garbachev I., Soil Science Society of America, 1981, 45, 5, Novikov AA; Zavertiaeva TI, "Technologia digifrofosa - novovo vida phosphorus udobrenij", Seminar after trends and changes in the process of udobrenij, Stambul (Turcia), 13-17 May 1985; Kostadinov N., Popov P., Garbučev I., "The Phosphorous Pollution of Humiliated Growth in the Constitution of the Doors and the Door-Oliver Method", Seminar on Trends and Changes in Udobrenij, Stambul (Turcia), May 1985.

Okrem znižovania surovinovej náročností vstupu fosforu do pořnohospodárskej praxe vo formě nových typov hnojív, priemysel hřadá technologické možnosti ich výroby na jestvujúcich strojnotechnologických zariadeniach, pokial' možno s minimálnymi úpravami.In addition to reducing the raw material intensities of phosphorus entry into agricultural practice in the form of new types of fertilizers, the industry is roosting the technological possibilities of their production on existing machinery and technology, as far as possible with minimal modifications.

Teraz sa zistilo, že uvedený nový typ fosforečných hnojív (čiastočne rozložených fosforitov) obsahujúcích súčasne fosfor viazaný vo formě dihydrogénfosforečnanu vápenatého, hydrogénfosforečnanu a fosforečnanu vápenatého, v ktorých podiel Oxidu fosforečného pochádzajúceho z extrakčnej trihydrogénfosforečnej kyseliny a z mletého fosforitu je v rozmedzí 0,6 : 1 až 2,3 : 1, je možné připravit sposobom, ktorý je založený na účinnej homogenizácii mletého fosforitu s komerčnou extrakčnou trihydrogénfosforečnou kyselinou, ktorej teplota m3že byť v rozmedzí 15 a 85 °C a obsah oxidu fosforečného 47 a 55 hmot. %. V závislosti od poměru P20g z extrakčnej trihydrogénfosforečnej kyseliny a z fosforitu sa do homogenizačného stupňa procesu přidává kyselina sírová a/alebo síran amonný a/alebo voda. Množstvo vody vnesené všetkými reakčnými zložkami je 8,8 až 32,0 hmot. % a celkový obsah do procesu vnášaných síranových iónov je 0,46 až 9,38 %.It has now been found that the new type of phosphorous fertilizers (partially decomposed phosphites) containing simultaneously phosphorus bound in the form of dicalcium phosphate, dicalcium phosphate and dicalcium phosphate, in which the proportion of phosphorus pentoxide originating from extracting to 2.3: 1, can be prepared by a method based on the efficient homogenization of ground phosphorus with commercially available trihydrogenphosphoric acid, the temperature of which can be between 15 and 85 ° C and the phosphorus pentoxide content of 47 and 55 wt. %. Depending on the ratio P 2 0g of the extractive trihydrogenphosphoric acid and phosphorus, sulfuric acid and / or ammonium sulphate and / or water are added to the homogenization stage of the process. The amount of water introduced by all reactants is 8.8 to 32.0% by weight. and the total content of the introduced sulphate ions is 0.46 to 9.38%.

Do homogenizačného stupna procesu sa připadne pridávajú deriváty kyseliny lignosulfónovej. Reakčná zmes sa po zatuhnutí dezintegruje účinkom mechanickej sily.Optionally, lignosulfonic acid derivatives are added to the homogenization stage of the process. After solidification, the reaction mixture disintegrates under the influence of mechanical force.

Vzniknutý produkt možno použit v práškové} formě na priamu aplikáciu, alebo využit ako medziprodukt pri výrobě granulovaných hnojív. V porovnaní so známými spSsobmi výroby umožňuje nový proces výrobu fosforečných produktov v širokom rozmedzí pomerov P20g z extrakčnej HgPO^ a z fosforitu s obsahom celkového P^Og v rozmedzí cca 32 až 42 %. Přitom podiel P^Og vo vodorozpustnej formě je v rozmedzí cca 35 až 70 %. Ďalšou výhodou je možností rea.lizácie tohto spósobu na existujúcom strojnotechnologickom zariadení komorového sposobu výroby trojitého superfosfátu. Sposob umožňuje zabezpečiť ekonomický vstup fosforečných hnojív do pořnohospodárskej praxe.The resulting product can be used in powder form for direct application or used as an intermediate in the production of granular fertilizers. Compared with known production methods, the new process allows the production of phosphorous products in a wide range of P 2 Og ratios from extraction HgPO 4 and phosphorus with a total P 2 O 8 content in the range of about 32 to 42%. The proportion of P 2 O 8 in the water-soluble form is in the range of about 35 to 70%. A further advantage is the possibility of realizing this process on an existing machine-technology apparatus of the ventricular triple superphosphate production process. The method makes it possible to ensure the economical entry of phosphate fertilizers into agricultural practice.

CS 272 952 BlCS 272 952 Bl

Ďalej uvedené příklady ozrejmujú, ale neobmedzujú predmet vynálezu.The following examples illustrate but do not limit the scope of the invention.

Příklad 1Example 1

Do laboratórneho mixéra sa předložila zhomogenizovaná zmes obsahujúca 237 g extrakčnej HgP04 obsahujúcej 51,83 % P205 o teplote 65 °C a 6,2 g síranu amonného vo formě 38 % roztoku. Do mixéra sa přidalo 150 g fosforitu Oordán o velkosti častíc 92,4 % častíc menších ako 0,25 mm a obsahu P20g 3 21,96 %. Počas 5 s sa sústava při 6000 otáčok/min zhomogenizovala a reakčnó zmes sa preliala do nerezových zrecích nádob obsahu 0,75 1. Na vodnom kúpeli sa zmes při teplote 80 - 2 °C temperovala po dobu 40 min. Po tejto době sa zatuhnutý produkt zo zrecích nádob mechanicky odstránil a vykonala sa jeho chemická analýza. Získal sa produkt nasledovného zloženia:A homogenized mixture containing 237 g of extraction HgPO 4 containing 51.83% P 2 O 5 at 65 ° C and 6.2 g of ammonium sulfate as a 38% solution was introduced into a laboratory mixer. 150 g of Oordan phosphite with a particle size of 92.4% of particles smaller than 0.25 mm and a P 2 0g 3 content of 21.96% were added to the mixer. Within 5 s, the system was homogenized at 6000 rpm and the reaction mixture was poured into 0.75 L stainless steel aging flasks. After this time, the solidified product was mechanically removed from the aging vessels and subjected to chemical analysis. A product of the following composition was obtained:

celkový obsah P205 = 42,4 % obsah Ρ£θ5 av0^ná H3P04 = 5/94 % obsah P205 vodorozpustný = 35,19 % obsah ll20 = 9,14 %total content P 2 0 5 = 42,4% content Ρ £ θ5 a ^ ° v0 ^ n H 3 P0 4 = 5/94% content P 2 0 5 water-soluble = 35,19% content ll 2 0 = 9,14 %

Příklad 2Example 2

Do laboratórneho rýchlobežného prietočného mixéra sa kontinuálně dávkovali následovně suroviny:The following raw materials were continuously fed into the laboratory high-speed flow mixer:

- 25 g/s mletého fosforitu o velkosti častíc 92,4 % častíc menších ako 0,25 mm, obsahujúceho 31,96 % P205, 50,36 % CaO a 1,14 % H20,- 25 g / s ground phosphorus with a particle size of 92,4% of particles smaller than 0,25 mm containing 31,96% P 2 0 5 , 50,36% CaO and 1,14% H 2 O,

- 20 g/s kyseliny trihydrofosforečnej o teplote 60 °C obsahujúcej 51,82 % °/25 %- 20 g / s of 60 ° C trihydrophosphoric acid containing 51,82% / 25%

MgO, 2,3 % R203 a 1,48 % SoJMgO, 2.3% R 2 0 3 and 1.48% SoJ

Extrakčná trihydrogénfosforečná kyselina bola zhomogenizovaná s kyselinou sírovou a vodou v množstve 7,5 h H2S04 a 12,5 g H20 na 100 g HgP04. Reakčná zmes sa zachytávala do nerezových nádob obsahu 0,75 1. Nádoby sa umiestnili do vodného kúpel'a, v ktorom sa temperovali pri teplote 75 °C po dobu 30 minút. Po tejto době sa zatuhnutý produkt zo zrecích nádob mechanicky odstránil. Uvedeným spósobom sa získal produkt nasledovného zloženia:The extraction was homogenized orthophosphoric acid, sulfuric acid, and water in an amount of 7.5 h H 2 S0 4 and 12.5 g of H 2 0 per 100 g HgP0 fourth The reaction mixture was collected in 0.75 L stainless steel vessels. The vessels were placed in a water bath where they were heated at 75 ° C for 30 minutes. After this time, the solidified product was mechanically removed from the aging vessels. The product of the following composition was obtained as follows:

P205 - vol'ná P205 - vodorozp.P 2 0 5 - free P 2 0 5 - water dist. = 2,48 % * 20,61 % = 2,48% * 20,61% P2°5 “ ci^roroz P 2 ° 5 “ c i ^ roroz =22,17 % = 22,17% P20, - celkovéP 2 0, - total = 37,67 % = 37.67% h2o -h 2 o - = 11,40 % = 11.40%

Příklad 3Example 3

Spósobom zhodným s príkladom 1 sa realizovali všetky óalšie experimenty. Ich rozhodujúce charakteristiky sú uvedené v nasledujúcej tabulke.All other experiments were carried out in a manner identical to Example 1. Their decisive characteristics are shown in the following table.

CS 272 952 BlCS 272 952 Bl

P. č. P. no. Podiel PgOg v produkte z H3P04 a z fosforituProportion of PgOg in H 3 PO 4 and phosphorus product Teplota H3P04 C°c)Temperature H 3 P0 4 ° C) Dávkovánie H2S04(100%) na 100 dielov h3po4 (diely)Dosing H 2 S0 4 (100%) per 100 parts h 3 by 4 (parts) Dávkovanie (nh4)2so4 na 100 dielov h3po4 (diely)Dosing (nh 4 ) 2 with 4 per 100 parts h 3 by 4 (parts) Dávkovanie H20 na 100 dielov H3PO4 (d iely)Dosage H 2 0 per 100 parts H 3 PO 4 (parts) Obsah P2°g celkový v produkte (%)Content P 2 ° g total in product (%) Podiel P2°5 vodorozpustný v produkte z celk. P2°5 (%) P 2 ° 5 water-soluble in the product from total P 2 ° 5% 1. First 0,6 ! 0.6! 1 1 64 64 7,5 7.5 15 15 35,5 35.5 34,2 34.2 41,7 41.7 2. Second 0,8 : 0,8: 1 1 55 55 - - - - 20 20 37,2 37.2 42,8 42.8 3. Third 0,8 : 0,8: 1 1 85 85 20 20 17,5 17.5 20 20 34,6 34.6 53,8 53.8 4. 4th 0,8 : 0,8: 1 1 20 20 20 20 - - - - 37,5 37.5 48,8 48.8 5. 5th 0,98 ; 0.98; 1 1 60 60 10,5 10.5 - - - - 39,3 39.3 51,4 51.4 G. G. 1,08 : 1,08: 1 1 35 35 - - 7,5 7.5 9,8 9.8 39,6 39.6 50,7 50.7 7. 7th 1,19 : 1,19: 1 1 65 65 - - - - 31,8 31.8 37,5 37.5 51,7 51.7 8. 8th 1,30 : 1,30 : 1 1 - - 12,5 12.5 - - - - 40,8 40.8 58,4 58.4 9. 9th 1,46 : 1.46: 1 1 70 70 - - - - 22,5 22.5 39,6 39.6 54,3 54.3 10. 10th 1,63 : 1,63: 1 1 85 85 - - 8,5 8.5 15,0 15.0 38,1 38.1 64,3 64.3 11. 11th 1,80 : 1.80: 1 1 65 65 - - - - 18,2 18.2 41,3 41.3 60,4 60.4 12. 12th 2,30 : 2,30: 1 1 55 55 4,5 4.5 5,5 5.5 42,1 42.1 78,8 78.8

PREDMET VYNÁLEZUOBJECT OF THE INVENTION

Claims (1)

PREDMET VYNÁLEZUOBJECT OF THE INVENTION Sposob výroby tuhého fosforečného hnojivá, v ktorom podiel oxidu fosforečného z extrakčnej'trihydrogénfosforečnej kyseliny a z mletého fosforitu je v rozmedzí 0,6 : 1 až 2,3 : 1 vyznačujúci sa tým, že fosforit sa účinné homogenizuje s komerčnou extrakčnou trihydrogénfosforečnou kyselinou o teplote 15 až 85 °C, obsahujúcou 47 až 55 hmot. % oxidu fosforečného a v závislosti od poměru oxidu fosforečného z extrakčnej trihydrogénfosforečnej kyseliny a z fosforitu sa do homogenizačného stupňa procesu přidává kyselina sírová a/alebo síran amonný a/alebo voda v množstve 8,8 až 32,0 hmot. % vody vnesenej všetkými reakčnými zložkami a celkový obsah do procesu vnášaných síranových iónov je 0,46 až 9,38 %.Process for producing a solid phosphorous fertilizer in which the proportion of phosphorus pentoxide from the extractive trihydrogenphosphoric acid and the ground phosphorus is in the range of 0.6: 1 to 2.3: 1, characterized in that the phosphite is effectively homogenized with a commercial extractive trihydrogenphosphoric acid at 15 % to 85 ° C, containing 47 to 55 wt. % sulfuric acid and / or ammonium sulphate and / or water in the amount of 8.8 to 32.0 wt. and the total content of sulphate ions introduced into the process is 0.46 to 9.38%.
CS60888A 1988-02-01 1988-02-01 Method of solid phosphoric fertilizer production CS272952B1 (en)

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