DE2452425A1 - Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together - Google Patents

Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together

Info

Publication number
DE2452425A1
DE2452425A1 DE19742452425 DE2452425A DE2452425A1 DE 2452425 A1 DE2452425 A1 DE 2452425A1 DE 19742452425 DE19742452425 DE 19742452425 DE 2452425 A DE2452425 A DE 2452425A DE 2452425 A1 DE2452425 A1 DE 2452425A1
Authority
DE
Germany
Prior art keywords
foil
welding
plastics
upholstered
esp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19742452425
Other languages
German (de)
Inventor
Rolf Dipl Ing Breitling
Siegfried Lang
Wolfgang Dr Mayer
Hans Rehm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daimler Benz AG
Original Assignee
Daimler Benz AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daimler Benz AG filed Critical Daimler Benz AG
Priority to DE19742452425 priority Critical patent/DE2452425A1/en
Publication of DE2452425A1 publication Critical patent/DE2452425A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45Joining of substantially the whole surface of the articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

Applying plastics covering(s), esp. upholstered covering, to a support, comprises HF welding together, with the use of electrodes, plastics foils which differ from one another in colour and/or surface characteristics. A foil to be applied to another one is roughly trimmed, placed onto the other foil and the excess margin is then mechanically trimmed off during the welding-together step. The "excess margin" is defined as the edge of the foil to be applied that protrudes over the electrode. No need for time-consuming positioning of an accurately dimensioned section of foil. The final trimming during the welding step is easy because the foil is then in a plastic, severable state. The resulting edge is, after cooling and solidification, clean and true to the desired contour.

Description

Vorfahren zum Appllsieren von Kunststoffbelägen, insbesondern gepolsterten Belägen an einem Träger Die Erfindung betrifft ein Vorfahren zum Applizieren von Kunststoffbelägen, insbesondere gepolsterten Belägen an einem Träger, bei den gegebenenfalls nach Farbe und/oder Oberfläche unterschiedlicho Folien aus Kunststoff durch Hochfrequenzschweißen unter Benutzung von Elektroden Miteinander verbunden werden.Ancestors for applying plastic coverings, especially upholstered Coverings on a carrier The invention relates to a method for applying Plastic coverings, in particular padded coverings on a carrier, where appropriate Different in color and / or surface o Foils made of plastic by high-frequency welding be connected to each other using electrodes.

Zu. Herstellen applizierter Beläge wird eine Genauzuschnitt-Folie auf eine andere Folie aufgelegt und genau nach den Schweißwerkzeugkonturen ausgerichtet, ehe der eigentliche Schweißvorgang vorgenommen werden kann. Insbesondere bei in Farbe und Oberfläche stark unterschiedlichen Folien muß der Zuschnitt und die Positionierung exakt übereinstimmen. Je genauer diese Übereinstimmung durchgeführt wird, umso bessere Qualität läßt sicit erreichen. Dies erfordert jedoch einen erheblichen Zeitaufwand.To. A precisely cut film is used to produce applied coverings placed on another foil and aligned exactly according to the welding tool contours, before the actual welding process can be carried out. Especially with in The color and surface of the foils have to be very different, the cut and the positioning match exactly. The more precisely this correspondence is carried out, the better Quality can be achieved. However, this requires a considerable amount of time.

Die Stilistik verlangt schmale Schweißnähte, die nur kleine Ungenauigkeiten überdecken. Besonders problematisch gestalten sich derartige Arbeiten bei der Verwendung von Schrumpf-Folien.The style demands narrow weld seams with only minor inaccuracies cover. Such work is particularly problematic when used of shrink films.

Aufgabe der Erfindung ist es, die geschilderten Schwierigkeiten und Nachteile ru vermeiden.The object of the invention is to address the difficulties and Avoid disadvantages ru.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die zu applizierende Folie grob besehnitten auf die andere Folie aufgelegt und während des Schweißverganges der über die Elektrode hinausstehende Rand der zu applizierenden Folie mit mechanischen Mitteln abgezogen wird.This object is achieved according to the invention in that the to be applied Roughly stretched film is placed on the other film and during the welding process the edge of the film to be applied protruding beyond the electrode with mechanical Funds is deducted.

Dieses Verfahren bringt den Vorteil, daß eine zeitraubende genaue Positionierung eines an sich teueren Genauzuschnittes nicht erforderlich ist. Der Grobzuschnitt wird auf die andere Folie derart aufgelegt, daß dieser mehr oder weniger über die Schweißelektrode hinaussteht. Das Abziehen des über die Elektrode hinausstehenden Randes kann ohne Schwierigkeit während des Schweißvorganges vor sich gehen, weil sich die Folie entlang der Schweißnaht in plastischem Zustand befindet. Dieser geht ohne großen Streuwert in den festen Zustand über, so daß der Rand scharfkantig und konturentreu abreißt. Zum Erfassen des Randes dienen mechanische Mittel, wie z.B. Zangengreifer oder pneumatische Saugköpfe.This method has the advantage of being time-consuming and accurate Positioning of a precise cut, which is expensive per se, is not required. Of the The rough cut is placed on the other film in such a way that it is more or less protrudes beyond the welding electrode. Pulling off the protruding part of the electrode Edge can go on without difficulty during the welding process because the film is in a plastic state along the weld seam. This one goes without much scatter in the solid state, so that the edge is sharp and tears true to the contour. Mechanical means such as e.g. Pincer grippers or pneumatic suction heads.

Des weiteren kann bei der Verarbeitung gepolsterter Beläge oder von mit Schaumstoff versehenen Folien ein von außen nach innen wirkender Gasdruck erzeugt werden.Furthermore, when processing padded coverings or from Foam-provided foils generate a gas pressure acting from the outside inwards will.

Durch Absaugen der Luft im Schaumstoff können die aus räumlichen Gründen oft schwer unterzubringenden mechanischen Niederhalter teilweise oder auch ganz entfallen. Die gesamte Anlage wird einfacher und übersichtlicher.By sucking off the air in the foam, for spatial reasons often difficult to accommodate mechanical hold-down devices partially or completely omitted. The entire system becomes simpler and clearer.

Anhand eines Ausführungsbeispieles soll die Erfindung näher erläutert werden.The invention is to be explained in more detail on the basis of an exemplary embodiment will.

Die Fig. zeigt schematisch einen Appliziervorgang beim Herstellen gepolsterter Beläge.The figure shows schematically an application process during manufacture padded coverings.

Auf eine als Gegenelektrode ausgebildete Grundplatte 1, die über eine Leitung 2 z.B. mit einem nichtgezeichneten Unterdruckerzeuger verbunden ist, wird ein Träger 3, z.B. aus Pappe, gelegt.On a base plate 1 designed as a counter electrode, which has a Line 2 e.g. with a vacuum generator, not shown tied together a carrier 3, e.g. made of cardboard, is placed.

Der Träger 3 kann gasdurchlässig sein. Ist dies nicht der Fall, wird dieser an der Einitkndung 4 der Leitung perforiert.The carrier 3 can be gas-permeable. If not, will this perforated at the inlet 4 of the line.

Auf den Träger 3 wird das Polstermaterial 5, wie z.B. Schaumstoff ausgelegt und darüber die Folie ( gedeckt.The padding material 5, such as foam, is placed on the carrier 3 laid out and over it the film (covered.

Die zu applizierende Folie 7 wird grob zugeschnitten und in entsprechender Position zu den Elektroden 8 auf die Folie 6 ausgebreitet. Anschließend wird in dem Polstermaterial 5 ein von außen nach innen wirkendersirckerzeugt. Während des sich nun anschließenden Schweißvorganges wild der über die Elektrode 8 hinausstehende Rand 9 und 10 durch mechanische Mittel (z.B.The film 7 to be applied is roughly cut and cut accordingly Position to the electrodes 8 spread on the film 6. Then in the cushioning material 5 generates a syrup that acts from the outside to the inside. During the the subsequent welding process that protrudes beyond the electrode 8 Edge 9 and 10 by mechanical means (e.g.

Zangengreifer oder pneumatische Saugköpfe u.a.) 11 und 12 erfaßt und abgezogen. Dieses Abziehen ist einfach durchführbar, weil die in der Schweißnaht plastifizierte Folie weich ist und ohne großen Streuwert in den festen Zustand übergeht. Die Trennstelle ist deshalb glatt und scharf und deckt sich mit den Schweißnahtkonturen. Selbstverständlich kennen in besonderen Fällen zusätzlich auch Niederhalter verwendet werden.Pincer grippers or pneumatic suction heads, etc.) 11 and 12 detected and deducted. This peeling is easy to do because it is in the weld plasticized film is soft and changes to the solid state without a large scatter value. The cutting point is therefore smooth and sharp and coincides with the weld seam contours. Of course, hold-down devices are also used in special cases will.

Claims (2)

AnsprücheExpectations Verfahren zum Applizieren von Kunststoffbelägen, insbesondere gepolsterten Belägen an einem Träger, bei dem gegebenenfalls nach Farbe und/oder Oberfläche unterschiedliche Folien aus Kunststoff durch Hochfrequenz schweißen unter Benutzung von Elektroden miteinander verbunden werden, dadurch gekennzeichnet, daß die zu applizierende Folie grob beschnitten auf die andere Folie aufgelegt und während des Schweißvorganges der ueber die Elektrode hinausstehende Rand der zu applizieren den Folie mit mechanischen Mitteln abgezogen wird.Method for applying plastic coverings, especially upholstered Deposits on a carrier, possibly different according to color and / or surface Plastic foils by high frequency welding using electrodes are connected to one another, characterized in that the film to be applied roughly cut and placed on the other film and during the welding process the edge of the film to be applied over the electrode with mechanical Funds is deducted. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß bei der Verarbeitung gepolsterter Beläge oder von mit Schaumstoff versehenen Folien ein von außen nach innen wirkender Gasdruck erzeugt wird.2. The method according to claim 1, characterized in that in the Processing of padded coverings or foils provided with foam gas pressure acting from the outside in is generated.
DE19742452425 1974-11-05 1974-11-05 Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together Withdrawn DE2452425A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19742452425 DE2452425A1 (en) 1974-11-05 1974-11-05 Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19742452425 DE2452425A1 (en) 1974-11-05 1974-11-05 Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together

Publications (1)

Publication Number Publication Date
DE2452425A1 true DE2452425A1 (en) 1976-05-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
DE19742452425 Withdrawn DE2452425A1 (en) 1974-11-05 1974-11-05 Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together

Country Status (1)

Country Link
DE (1) DE2452425A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3730441A1 (en) * 1987-01-16 1988-07-28 Takashimaya Nippatsu Kogyo METHOD AND DEVICE FOR PRODUCING AN INTERNAL VEHICLE INTERIOR

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3730441A1 (en) * 1987-01-16 1988-07-28 Takashimaya Nippatsu Kogyo METHOD AND DEVICE FOR PRODUCING AN INTERNAL VEHICLE INTERIOR
US4867829A (en) * 1987-01-16 1989-09-19 Takashimaya Nippatsu Kogyo Co., Ltd. Process for producing interior vehicular trim
US5080749A (en) * 1987-01-16 1992-01-14 Takashimaya Nippatsu Kogyo Co., Ltd. Apparatus for producing interior vehicular trim

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