DE2452425A1 - Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together - Google Patents
Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics togetherInfo
- Publication number
- DE2452425A1 DE2452425A1 DE19742452425 DE2452425A DE2452425A1 DE 2452425 A1 DE2452425 A1 DE 2452425A1 DE 19742452425 DE19742452425 DE 19742452425 DE 2452425 A DE2452425 A DE 2452425A DE 2452425 A1 DE2452425 A1 DE 2452425A1
- Authority
- DE
- Germany
- Prior art keywords
- foil
- welding
- plastics
- upholstered
- esp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011888 foil Substances 0.000 title claims abstract description 13
- 238000003466 welding Methods 0.000 title claims abstract description 12
- 239000004033 plastic Substances 0.000 title claims abstract description 10
- 229920003023 plastic Polymers 0.000 title claims abstract description 10
- 239000003086 colorant Substances 0.000 title 1
- 238000000034 method Methods 0.000 claims description 10
- 239000006260 foam Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920006300 shrink film Polymers 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Vorfahren zum Appllsieren von Kunststoffbelägen, insbesondern gepolsterten Belägen an einem Träger Die Erfindung betrifft ein Vorfahren zum Applizieren von Kunststoffbelägen, insbesondere gepolsterten Belägen an einem Träger, bei den gegebenenfalls nach Farbe und/oder Oberfläche unterschiedlicho Folien aus Kunststoff durch Hochfrequenzschweißen unter Benutzung von Elektroden Miteinander verbunden werden.Ancestors for applying plastic coverings, especially upholstered Coverings on a carrier The invention relates to a method for applying Plastic coverings, in particular padded coverings on a carrier, where appropriate Different in color and / or surface o Foils made of plastic by high-frequency welding be connected to each other using electrodes.
Zu. Herstellen applizierter Beläge wird eine Genauzuschnitt-Folie auf eine andere Folie aufgelegt und genau nach den Schweißwerkzeugkonturen ausgerichtet, ehe der eigentliche Schweißvorgang vorgenommen werden kann. Insbesondere bei in Farbe und Oberfläche stark unterschiedlichen Folien muß der Zuschnitt und die Positionierung exakt übereinstimmen. Je genauer diese Übereinstimmung durchgeführt wird, umso bessere Qualität läßt sicit erreichen. Dies erfordert jedoch einen erheblichen Zeitaufwand.To. A precisely cut film is used to produce applied coverings placed on another foil and aligned exactly according to the welding tool contours, before the actual welding process can be carried out. Especially with in The color and surface of the foils have to be very different, the cut and the positioning match exactly. The more precisely this correspondence is carried out, the better Quality can be achieved. However, this requires a considerable amount of time.
Die Stilistik verlangt schmale Schweißnähte, die nur kleine Ungenauigkeiten überdecken. Besonders problematisch gestalten sich derartige Arbeiten bei der Verwendung von Schrumpf-Folien.The style demands narrow weld seams with only minor inaccuracies cover. Such work is particularly problematic when used of shrink films.
Aufgabe der Erfindung ist es, die geschilderten Schwierigkeiten und Nachteile ru vermeiden.The object of the invention is to address the difficulties and Avoid disadvantages ru.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die zu applizierende Folie grob besehnitten auf die andere Folie aufgelegt und während des Schweißverganges der über die Elektrode hinausstehende Rand der zu applizierenden Folie mit mechanischen Mitteln abgezogen wird.This object is achieved according to the invention in that the to be applied Roughly stretched film is placed on the other film and during the welding process the edge of the film to be applied protruding beyond the electrode with mechanical Funds is deducted.
Dieses Verfahren bringt den Vorteil, daß eine zeitraubende genaue Positionierung eines an sich teueren Genauzuschnittes nicht erforderlich ist. Der Grobzuschnitt wird auf die andere Folie derart aufgelegt, daß dieser mehr oder weniger über die Schweißelektrode hinaussteht. Das Abziehen des über die Elektrode hinausstehenden Randes kann ohne Schwierigkeit während des Schweißvorganges vor sich gehen, weil sich die Folie entlang der Schweißnaht in plastischem Zustand befindet. Dieser geht ohne großen Streuwert in den festen Zustand über, so daß der Rand scharfkantig und konturentreu abreißt. Zum Erfassen des Randes dienen mechanische Mittel, wie z.B. Zangengreifer oder pneumatische Saugköpfe.This method has the advantage of being time-consuming and accurate Positioning of a precise cut, which is expensive per se, is not required. Of the The rough cut is placed on the other film in such a way that it is more or less protrudes beyond the welding electrode. Pulling off the protruding part of the electrode Edge can go on without difficulty during the welding process because the film is in a plastic state along the weld seam. This one goes without much scatter in the solid state, so that the edge is sharp and tears true to the contour. Mechanical means such as e.g. Pincer grippers or pneumatic suction heads.
Des weiteren kann bei der Verarbeitung gepolsterter Beläge oder von mit Schaumstoff versehenen Folien ein von außen nach innen wirkender Gasdruck erzeugt werden.Furthermore, when processing padded coverings or from Foam-provided foils generate a gas pressure acting from the outside inwards will.
Durch Absaugen der Luft im Schaumstoff können die aus räumlichen Gründen oft schwer unterzubringenden mechanischen Niederhalter teilweise oder auch ganz entfallen. Die gesamte Anlage wird einfacher und übersichtlicher.By sucking off the air in the foam, for spatial reasons often difficult to accommodate mechanical hold-down devices partially or completely omitted. The entire system becomes simpler and clearer.
Anhand eines Ausführungsbeispieles soll die Erfindung näher erläutert werden.The invention is to be explained in more detail on the basis of an exemplary embodiment will.
Die Fig. zeigt schematisch einen Appliziervorgang beim Herstellen gepolsterter Beläge.The figure shows schematically an application process during manufacture padded coverings.
Auf eine als Gegenelektrode ausgebildete Grundplatte 1, die über eine Leitung 2 z.B. mit einem nichtgezeichneten Unterdruckerzeuger verbunden ist, wird ein Träger 3, z.B. aus Pappe, gelegt.On a base plate 1 designed as a counter electrode, which has a Line 2 e.g. with a vacuum generator, not shown tied together a carrier 3, e.g. made of cardboard, is placed.
Der Träger 3 kann gasdurchlässig sein. Ist dies nicht der Fall, wird dieser an der Einitkndung 4 der Leitung perforiert.The carrier 3 can be gas-permeable. If not, will this perforated at the inlet 4 of the line.
Auf den Träger 3 wird das Polstermaterial 5, wie z.B. Schaumstoff ausgelegt und darüber die Folie ( gedeckt.The padding material 5, such as foam, is placed on the carrier 3 laid out and over it the film (covered.
Die zu applizierende Folie 7 wird grob zugeschnitten und in entsprechender Position zu den Elektroden 8 auf die Folie 6 ausgebreitet. Anschließend wird in dem Polstermaterial 5 ein von außen nach innen wirkendersirckerzeugt. Während des sich nun anschließenden Schweißvorganges wild der über die Elektrode 8 hinausstehende Rand 9 und 10 durch mechanische Mittel (z.B.The film 7 to be applied is roughly cut and cut accordingly Position to the electrodes 8 spread on the film 6. Then in the cushioning material 5 generates a syrup that acts from the outside to the inside. During the the subsequent welding process that protrudes beyond the electrode 8 Edge 9 and 10 by mechanical means (e.g.
Zangengreifer oder pneumatische Saugköpfe u.a.) 11 und 12 erfaßt und abgezogen. Dieses Abziehen ist einfach durchführbar, weil die in der Schweißnaht plastifizierte Folie weich ist und ohne großen Streuwert in den festen Zustand übergeht. Die Trennstelle ist deshalb glatt und scharf und deckt sich mit den Schweißnahtkonturen. Selbstverständlich kennen in besonderen Fällen zusätzlich auch Niederhalter verwendet werden.Pincer grippers or pneumatic suction heads, etc.) 11 and 12 detected and deducted. This peeling is easy to do because it is in the weld plasticized film is soft and changes to the solid state without a large scatter value. The cutting point is therefore smooth and sharp and coincides with the weld seam contours. Of course, hold-down devices are also used in special cases will.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19742452425 DE2452425A1 (en) | 1974-11-05 | 1974-11-05 | Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19742452425 DE2452425A1 (en) | 1974-11-05 | 1974-11-05 | Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE2452425A1 true DE2452425A1 (en) | 1976-05-06 |
Family
ID=5930076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE19742452425 Withdrawn DE2452425A1 (en) | 1974-11-05 | 1974-11-05 | Applying a plastics, esp upholstered, covering onto a support - by HF welding foils of different colours and surface characteristics together |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE2452425A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3730441A1 (en) * | 1987-01-16 | 1988-07-28 | Takashimaya Nippatsu Kogyo | METHOD AND DEVICE FOR PRODUCING AN INTERNAL VEHICLE INTERIOR |
-
1974
- 1974-11-05 DE DE19742452425 patent/DE2452425A1/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3730441A1 (en) * | 1987-01-16 | 1988-07-28 | Takashimaya Nippatsu Kogyo | METHOD AND DEVICE FOR PRODUCING AN INTERNAL VEHICLE INTERIOR |
| US4867829A (en) * | 1987-01-16 | 1989-09-19 | Takashimaya Nippatsu Kogyo Co., Ltd. | Process for producing interior vehicular trim |
| US5080749A (en) * | 1987-01-16 | 1992-01-14 | Takashimaya Nippatsu Kogyo Co., Ltd. | Apparatus for producing interior vehicular trim |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 8141 | Disposal/no request for examination |