DK2544880T3 - System til forbedring af sonotrodeydelsen i anvendelser til tilsætningsfremstilling ved hjælp af ultralyd - Google Patents

System til forbedring af sonotrodeydelsen i anvendelser til tilsætningsfremstilling ved hjælp af ultralyd Download PDF

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Publication number
DK2544880T3
DK2544880T3 DK11803949.4T DK11803949T DK2544880T3 DK 2544880 T3 DK2544880 T3 DK 2544880T3 DK 11803949 T DK11803949 T DK 11803949T DK 2544880 T3 DK2544880 T3 DK 2544880T3
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Denmark
Prior art keywords
sonotrode
ultrasonic
mounting plate
roller bearing
spring
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DK11803949.4T
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English (en)
Inventor
Matthew A Short
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Edison Welding Inst Inc
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • B23K20/103—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding using a roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B3/00—Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • B23K20/106—Features related to sonotrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06—Ball or roller bearings
    • F16C23/08—Ball or roller bearings self-adjusting
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/004—Mounting transducers, e.g. provided with mechanical moving or orienting device
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/085—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary sonotrode
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167—Quick change joining tools or surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Claims (9)

1. Ultralydssvejseindretning (14), omfattende: (a) en sonotrode (100), hvor sonotroden (100) omfatter et enkelt svejseområde (106) og to knudepunkter (104,108), der er dannet på begge sider af svejseområdet (106); (b) mindst én ultralydstransducer (400,408), der er forbundet med sonotroden (100); (c) mindst én membranfjeder (202,302), der er anbragt mellem ultralydstransduceren (400,408) og sonotroden (100); og (d) mindst ét rulleleje (206,306), der er forbundet med membranfjederen (202,302); kendetegnet ved, at indretningen også omfatter: (e) en monteringsplade (10) til at støtte sonotroden (100), hvor monteringspladen (10) yderligere omfatter et kraftpåføringsområde (12) på den øvre overflade deraf; (f) mindst to lineære føringer (504,510,604,610), der er forbundet med rullelejet (206,306), hvor de mindst to lineære føringer (504,510,604,610) er forbundet med monteringspladen (10) og støtter rullelejet (206,306) og sonotroden (100) på en fleksibel måde; og (g) første og andet lineære lavfriktionsleje (702,706) i kontakt med knudepunkter (104,108) på begge sider af svejseområdet (106) af sonotroden (100) til påføring af kraft, hvor det første og andet lineære leje (702,706) er forbundet med monteringspladen (10).
2. Ultralydssvejseindretning ifølge krav 1, som omfatter to ultralydstransducere (400,408), der er forbundet med sonotroden (100), én på hver side deraf, hvor en respektive af den mindst én membranfjeder (202,302) er anbragt mellem hver ultralydstransducer (400,408) og sonotroden (100); hvor en respektive af det mindst ét rulleleje (206,306) er forbundet med hver membranfjeder (202,302); og hvor et respektive par af de lineære føringer (504,510,604,610) er forbundet med hvert rulleleje (206,306), hvor de lineæ- re føringer (504,510,604,610) er forbundet med monteringspladen (10) og støtter hvert rulleleje (206,306) og sonotroden (100) på en fleksibel måde.
3. Indretning ifølge krav 1 eller 2, yderligere omfattende en respektive børstemonteringsenhed (404,412), som er forbundet med ultralydstransduceren eller hver ultralydstransducer (400,408), hvor børstemonteringsenheden eller hver børstemonteringsenhed (404,412) også er forbundet med monteringspladen (10).
4. Indretning ifølge et af de foregående krav, yderligere omfattende en respektive fjederklemplade (200,300), der er forbundet med den ene side af membranfjederen eller hver membranfjeder (202,302), og et membranfje-dermonteringselement (204,304), der er forbundet med den anden side af membranfjederen eller hver membranfjeder (202,302).
5. Indretning ifølge et af de foregående krav, yderligere omfattende en respektive holdering (208,308), der er monteret mellem rullelejet eller hvert rulleleje (206,306) og ultralydstransduceren og hver ultralydstransducer (400,408).
6. Indretning ifølge et af de foregående krav, yderligere omfattende en støttering (500,600), hvor støtteringen (500,600) omkredser rullelejet (206,306), og hvor støtteringen (500,600) er forbundet med monteringspladen (10).
7. Indretning ifølge krav 6, yderligere omfattende et forspændingselement (502,508), der er monteret mellem støtteringen (500,600) og hver lineære føring (504,510,604,610).
8. Indretning ifølge et af de foregående krav, yderligere omfattende et lejestø ttehus (700,704), der er anbragt mellem hvert lineært leje (704,706) og monteringspladen (10) og forbundet med monteringspladen (10).
9. Anvendelse af en ultralydssvejseindretning ifølge et af de foregående krav ved tilsætningsfremstilling ved hjælp af ultralyd.
DK11803949.4T 2010-03-12 2011-03-10 System til forbedring af sonotrodeydelsen i anvendelser til tilsætningsfremstilling ved hjælp af ultralyd DK2544880T3 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12/723,312 US8082966B2 (en) 2010-03-12 2010-03-12 System for enhancing sonotrode performance in ultrasonic additive manufacturing applications
PCT/US2011/027814 WO2012005782A1 (en) 2010-03-12 2011-03-10 System for enhancing sonotrode performance in ultrasonic additive manufacturing applications

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DK2544880T3 true DK2544880T3 (da) 2017-04-10

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US (2) US8082966B2 (da)
EP (1) EP2544880B1 (da)
DK (1) DK2544880T3 (da)
WO (1) WO2012005782A1 (da)

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US8272424B2 (en) 2012-09-25
US20110220292A1 (en) 2011-09-15
EP2544880A1 (en) 2013-01-16
EP2544880B1 (en) 2017-01-18
US20120061027A1 (en) 2012-03-15
EP2544880A4 (en) 2014-11-05
US8082966B2 (en) 2011-12-27
WO2012005782A1 (en) 2012-01-12

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