EP0004106B1 - Verfahren und Vorrichtung zur Oberflächenbehandlung von Werkstücken - Google Patents
Verfahren und Vorrichtung zur Oberflächenbehandlung von Werkstücken Download PDFInfo
- Publication number
- EP0004106B1 EP0004106B1 EP79200093A EP79200093A EP0004106B1 EP 0004106 B1 EP0004106 B1 EP 0004106B1 EP 79200093 A EP79200093 A EP 79200093A EP 79200093 A EP79200093 A EP 79200093A EP 0004106 B1 EP0004106 B1 EP 0004106B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid bed
- abrasive
- gas
- nozzles
- workpieces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 15
- 238000004381 surface treatment Methods 0.000 title description 3
- 239000007789 gas Substances 0.000 claims description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000010431 corundum Substances 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 2
- 239000003082 abrasive agent Substances 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 7
- 239000000843 powder Substances 0.000 claims 1
- 238000005422 blasting Methods 0.000 description 23
- 239000000463 material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000003746 surface roughness Effects 0.000 description 4
- 239000012159 carrier gas Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/12—Apparatus using nozzles
Definitions
- the invention relates to a method and a device for the surface treatment of workpieces with abrasives, preferably corundum or quartz sand, in an encapsulated container.
- abrasives preferably corundum or quartz sand
- the blasting medium is usually spun on in so-called compressed air dry blasting cubicles, with the on and off being controlled by a foot valve and the blasting medium being changed by means of a handle.
- compressed air dry blasting cubicles with the on and off being controlled by a foot valve and the blasting medium being changed by means of a handle.
- Another method consists of throwing the blasting material onto the workpieces using rapidly rotating paddle wheels. These paddle wheels can spin 100 to 200 kg of abrasive per minute at a speed of 70 to 80 m / sec onto the surfaces to be cleaned (Metall Design 23 (1969), 262-265).
- a continuous process for the surface treatment of wire in a encapsulated container is known from US-A-1 400 585 .. wherein an abrasive is held in an air stream and directed onto the surface of the wire by nozzles.
- the invention has for its object to avoid these and other disadvantages and workpieces, e.g. Pipes or wires, pretreated in a continuous manner by blasting with suitable blasting agents so that the surface is descaled, rusted and degreased and roughened.
- workpieces e.g. Pipes or wires
- This object is achieved in that the abrasive is kept in suspension in the encapsulated container by flowing gas as a fluidized bed and that ring-shaped nozzles are arranged within this fluidized bed on the surface of the workpiece, from which a fine gas stream is pressed at high pressure.
- Inert gases can be used as the inflowing gas in the context of the invention. However, air is preferably used.
- a prismatic, preferably rotationally symmetrical, shaped body can also be used for the beam treatment.
- a device suitable for carrying out the invention is characterized by a fluidized bed 2, by first and second locks 9a and 9b for carrying out the workpiece to be treated, by a blower 5 for feeding gases into the lower part 3 of the fluidized bed 2, by a pressure line 7 for feeding of gases, through valves 8a and 8b and through the nozzles 10 arranged in the interior of the fluidized bed 2, through a gas outlet line 11, a separator 12 for separating gas and blasting agent with a return of the blasting agent via a third lock 18 into the fluidized bed 2 and one Discharge 13 for the fine grain into a further separator 14 and a storage container 16 for fresh blasting medium with a fourth lock 19 for feeding the blasting medium into the fluidized bed 2.
- the device according to the invention is used for the beam treatment of prismatic or rotationally symmetrical shaped bodies instead of continuous workpieces, it is expediently also equipped with brackets 20 and 21 and with a guide carriage 22.
- the advantages of the Ver driving and the device consist in particular in that it is possible to achieve a large increase in surface area only with a low roughness depth of the blasted workpiece without an environmental nuisance caused by dust or noise.
- a major advantage is that there is no significant wear on individual parts of the system and that the method and the device according to the invention have a significantly lower energy consumption than the processes and systems belonging to the prior art.
- the device according to the invention shown in FIG. 1 consists of a fluidized bed 2, through which the workpiece 1 to be blasted is passed through two locks 9a and 9b.
- a blower 5 is used to gas 3 into the lower box 3 separated from the fluidized bed 2, e.g. Air, injected.
- gas is pressed into the fluidized bed 2 through the locks 9a and 9b via the valves 8a and 8b, thereby preventing blasting material from escaping.
- Compressed gas is supplied from the pressure line 7 from the nozzles 10 and is blown out of these at high pressure onto the surface of the continuous molded body 1, with blasting media being continuously entrained by the gas jet.
- Gas and blasting agent are fed to the cyclone separator 12 via the gas outlet line 11. After the coarse grain has been separated off in the cyclone 12, this is in turn fed back into the fluidized bed 2 via the lock 18.
- the gas with the fine grain of the abrasive is fed into the cyclone separator 14 and, after separation of the fine grain fraction, is blown out of it via the candle filter 15 built into it.
- the fine fraction is emptied batchwise from the bottom of the fine separator 14 via the bottom valve 17.
- the used blasting medium is supplemented from the blasting medium silo 16 via the blasting medium lock 19 and fed to the fluidized bed 2.
- compressed air nozzles 10 compressed air of 6 atmospheres is inflated with compressed air at a distance of 15 mm from the surface of the continuous molding 1 carried out.
- the nozzles have a diameter of 0.5 mm.
- the treatment according to the invention achieves a scale, rust and grease-free surface in accordance with DIN 18 364, rust removal grade 3, which has an average surface roughness of 0.004 mm. A 42-fold increase in surface area is achieved. There is no dust nuisance. The noise pollution is 20 dB (A). The compressed air consumption is 12 m 3 / hour.
- the steel tube mentioned in the exemplary embodiment is passed through a chamber, into which piano string wire crushed as blasting material with a grain size of 0.8 mm is spun onto the continuous molded body to be treated by four centrifugal wheels under otherwise identical conditions.
- a scale-free, rust-free and grease-free surface according to DIN 18 364 rust removal grade 3 is achieved, which has an average surface roughness of 0.055 mm. An 18-fold increase in surface area is achieved.
- the noise pollution is 96 dB (A) at a distance of one meter.
- the steel tube mentioned in the exemplary embodiment is passed through a blasting chamber in which corundum with a grain size of 0.8 mm is blown from four blasting nozzles with compressed air of 6 atm as the carrier gas.
- a scale-, rust- and grease-free surface according to DIN 18 364 rust removal grade 3 is achieved, which has an average surface roughness of 0.04 mm.
- a 25-fold increase in surface area was achieved.
- the noise pollution was 104 dB (A) at a distance of one meter from the body to be emitted. Compressed air consumption is 500 m 3 per hour. A considerable dust nuisance cannot be ruled out.
- FIG. 2 shows the method according to the invention in its modification for rotationally symmetrical moldings.
- Air is injected into the lower part 3 of the fluidized bed 2, thereby keeping the blasting material in the fluidized bed 2 in suspension.
- a printing roller as used for offset printing machines as ink distribution rollers, is clamped in the holder 20 and is set in a uniform rotational movement by a suitable device. Compressed air is pressed through the pressure line 7 into the slot nozzle 10 and blows at high speed onto the surface of the rotating roller, with blasting material being carried along according to the invention.
- the surface roughness achieved corresponds to that of embodiment 1.
- a prismatic shaft body is inserted into a holder 21 and a ring nozzle 10, which corresponds to the cross section of the prismatic body and is supplied with compressed air through a flexible pressure line 7, is pulled over the molded body by a guide carriage 22.
- the beam result corresponds to that of embodiment 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2809376 | 1978-03-04 | ||
| DE19782809376 DE2809376A1 (de) | 1978-03-04 | 1978-03-04 | Kontinuierliches verfahren und vorrichtung zur oberflaechenbehandlung von endlosformkoerpern |
| DE19792904551 DE2904551A1 (de) | 1979-02-07 | 1979-02-07 | Kontinuierliches verfahren und vorrichtung zur oberflaechenbehandlung von endlosformkoerpern |
| DE2904551 | 1979-02-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0004106A1 EP0004106A1 (de) | 1979-09-19 |
| EP0004106B1 true EP0004106B1 (de) | 1982-04-07 |
Family
ID=25773980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP79200093A Expired EP0004106B1 (de) | 1978-03-04 | 1979-02-26 | Verfahren und Vorrichtung zur Oberflächenbehandlung von Werkstücken |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4258505A (da) |
| EP (1) | EP0004106B1 (da) |
| JP (1) | JPS54129597A (da) |
| AU (1) | AU4476679A (da) |
| DE (1) | DE2962413D1 (da) |
| DK (1) | DK89679A (da) |
Families Citing this family (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4478646A (en) * | 1981-07-06 | 1984-10-23 | General Electric Company | Apparatus and method for cleaning a fluidized bed gas distributor |
| JPS60135796A (ja) * | 1983-12-23 | 1985-07-19 | 株式会社日立製作所 | 固体表面の汚染除去方法および装置 |
| JPS60143879A (ja) * | 1983-12-29 | 1985-07-30 | Norio Shirafuji | 無水鈑金方法 |
| US4780993A (en) * | 1985-04-05 | 1988-11-01 | Carrier Vibrating Equipment, Inc. | Method and apparatus for surface treating a workpiece |
| US4974368A (en) * | 1987-03-19 | 1990-12-04 | Canon Kabushiki Kaisha | Polishing apparatus |
| US5029415A (en) * | 1990-04-05 | 1991-07-09 | T I P O M | Apparatus for centrifugal hydromechanical cleaning and polishing |
| WO1994005461A1 (en) * | 1992-08-28 | 1994-03-17 | Whitemetal, Inc. | Method for removal of surface contaminants from substrates |
| US5317841A (en) * | 1992-08-28 | 1994-06-07 | Whitemetal, Inc. | Method for removal of surface contaminants from metal substrates |
| US5527203A (en) * | 1992-08-28 | 1996-06-18 | Cook; Jack R. | Method for removal of surface contaminants from metal substrates |
| US5441441A (en) * | 1992-08-28 | 1995-08-15 | Cook; Jack R. | Method for removal of surface contaminants from concrete substrates |
| EP0663863B1 (en) * | 1992-10-08 | 1997-09-17 | CSABAI, Julius Stephen | The use of specular hematite as an impact material |
| US5447465A (en) * | 1993-08-19 | 1995-09-05 | United States Surgical Corporation | Method of treating needle blanks |
| US6206755B1 (en) | 1994-10-19 | 2001-03-27 | United States Surgical Corporation | Method and apparatus for making blunt needles |
| ATE463326T1 (de) * | 2000-07-11 | 2010-04-15 | Sintokogio Ltd | Vorrichtung zur oberflächigen endbearbeitung von langgestrecktem material |
| DE10205285A1 (de) * | 2002-02-05 | 2003-08-21 | Edelhoff Adolf Feindrahtwerk | Verfahren und Vorrichtung zur Erzeugung einer aufgerauhten Oberflächen, sowie Anwendung des Verfahrens und Verwendung einer Anlage zum Ausüben des Verfahrens |
| ITLU20020007A1 (it) * | 2002-05-27 | 2002-08-26 | Tommasina Vittorio Della | Lucidatrice automatica di oggetti torniti realizzati in marmo, pietreo graniti. |
| ITMI20031386A1 (it) * | 2003-07-07 | 2005-01-08 | Forni Tecnica S R L | Impianto di lavaggio per componenti meccanici. |
| JP5097707B2 (ja) * | 2006-07-24 | 2012-12-12 | 千田建設株式会社 | 金属線材のスケール除去方法と装置 |
| IT1396769B1 (it) * | 2009-10-23 | 2012-12-14 | Cmt Costr Mecc & Tec | Metodo di trattamento di superfici d'acciaio in macchine casearie |
| JP6091784B2 (ja) * | 2012-07-17 | 2017-03-08 | 株式会社東芝 | 原子炉圧力容器ノズル部の洗浄除染装置 |
| DE102012025233B4 (de) * | 2012-12-28 | 2016-06-09 | Otec Präzisionsfinish GmbH | Schlepp- und/oder Tauchfinishmaschine zur Oberflächenbearbeitung von Werkstücken mittels Schleif- und/oder Poliergranulat in Gegenwart eines flüssigen Bearbeitungsmediums |
| CN109822463B (zh) * | 2019-04-22 | 2021-05-28 | 徐州新南湖科技有限公司 | 一种金属制品表面除锈研磨装置 |
| CN111152139B (zh) * | 2019-12-31 | 2021-07-13 | 中国计量大学 | 一种分离式相控空化增强磨粒微射流抛光系统 |
| CN113828256B (zh) * | 2021-11-01 | 2023-04-25 | 新疆晶硕新材料有限公司 | 一种在线退料的方法和装置 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US801403A (en) * | 1904-11-28 | 1905-10-10 | Gen Electric | Scouring-machine. |
| US1400585A (en) * | 1919-07-02 | 1921-12-20 | Margaret A Washburn | Sand-blast device |
| US1727027A (en) * | 1927-04-06 | 1929-09-03 | Charles A Dreisbach | Sand-blast device |
| US1977516A (en) * | 1930-06-18 | 1934-10-16 | American Rolling Mill Co | Abrasive cleaning mechanism and process |
| US2351671A (en) * | 1943-01-22 | 1944-06-20 | Standard Radial Blast Corp | Scouring chamber for metal-scouring machines |
| US2415844A (en) * | 1945-06-30 | 1947-02-18 | George C H Perkins | Attritive cleaning and finishing device |
| US2448316A (en) * | 1945-08-24 | 1948-08-31 | Lesavoy I Lawrence | System for finishing plastic sheets |
| DE1167689B (de) * | 1962-04-04 | 1964-04-09 | Voigtlaender Ag | Geraet zur Erzeugung feinbearbeiteter Flaechen an Werkstuecken |
| GB1070233A (en) * | 1963-02-27 | 1967-06-01 | Abrasive Dev | Abrading machines |
| SU540726A1 (ru) * | 1965-08-23 | 1976-12-30 | Способ обработки деталей свободным абразивным зерном |
-
1979
- 1979-02-26 EP EP79200093A patent/EP0004106B1/de not_active Expired
- 1979-02-26 DE DE7979200093T patent/DE2962413D1/de not_active Expired
- 1979-03-02 AU AU44766/79A patent/AU4476679A/en not_active Abandoned
- 1979-03-02 US US06/017,036 patent/US4258505A/en not_active Expired - Lifetime
- 1979-03-02 DK DK89679A patent/DK89679A/da not_active Application Discontinuation
- 1979-03-05 JP JP2546179A patent/JPS54129597A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US4258505A (en) | 1981-03-31 |
| EP0004106A1 (de) | 1979-09-19 |
| AU4476679A (en) | 1979-09-06 |
| DK89679A (da) | 1979-09-05 |
| DE2962413D1 (en) | 1982-05-19 |
| JPS54129597A (en) | 1979-10-08 |
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