EP0010252B1 - Dispositif pour l'empilage automatique de tôles en vue de la formation de noyaux de fer feuilletés - Google Patents
Dispositif pour l'empilage automatique de tôles en vue de la formation de noyaux de fer feuilletés Download PDFInfo
- Publication number
- EP0010252B1 EP0010252B1 EP79103866A EP79103866A EP0010252B1 EP 0010252 B1 EP0010252 B1 EP 0010252B1 EP 79103866 A EP79103866 A EP 79103866A EP 79103866 A EP79103866 A EP 79103866A EP 0010252 B1 EP0010252 B1 EP 0010252B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stores
- supply
- stack
- row
- lifting devices
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 230000007480 spreading Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 15
- 238000000151 deposition Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
Definitions
- the present invention relates to a device for the automatic layering of sheet metal to laminated iron cores for transformers and choke coils, with storage magazines for sheet metal blanks, with at least one horizontally displaceable stacking magazine, with a transport carriage which can be moved horizontally over the magazines and to which lifters which can be switched on and off are attached , with drives for moving the trolley and for lifting and lowering the lifters, as well as with end contacts for safe sequence control of the shifting process.
- the known layering devices have magazines for receiving the sheet metal blanks to be layered as well as magazines for receiving the assembled core packages.
- a known device has, for example, a storage magazine for receiving the E-shaped and the I-shaped sheet metal blanks.
- the bottom sheet in each case is removed from these magazines and nested with the aid of slides into the coil former lying on the stacking magazine.
- a device for layering iron cores for transformers and choke coils from single sheets in which sheet lifting units containing gripping elements are attached in the region of the ends of the arms of a centrally mounted turntable or rotating star, with which stacked stacks in one or more layers in the core form Sheets can be lifted off and, after rotating the turnstile, placed on the shift table located at another location on the turntable.
- the gripper elements of the sheet metal lifting units can be embodied by suction devices or by electromagnets.
- the suction cups or electromagnets are arranged to be elastically displaceable in the vertical direction.
- the gripping elements are arranged at different heights so that the sheet to be lifted is first lifted in a defined area in an end region and the lifting process thus initiated continues evenly over the entire length of the sheet. In this way, the adhesive and frictional forces acting between the sheets lying on top of one another can be overcome and a reliable lifting of the uppermost sheet layer can be ensured. In addition, spreading magnets can be attached in the area of the end faces of the sheet metal stack, which cause the upper sheet metal layers to fan out.
- the top sheet metal gripped by the gripper elements of the slewing ring is placed on a shift table after rotation of the slewing ring, where the sheets are fixed with the help of stud bolts during the shifting process.
- the layer table is designed as a roller conveyor for further transport of the finished iron cores.
- the storage tables are designed as perforated plates.
- adjustable stop strips corresponding to the core profile are arranged on the supply tables, which are fastened by means of bolts and can be removed from the finished stacked sheet metal after rotation about the bolts.
- the layer table can be displaced in the vertical direction by means of a further electric motor and thus enables the surfaces of all stacks to always be in alignment during the entire layering process.
- the core stack is then rolled away on the roller conveyor and a new stacking process begins.
- the present invention is therefore based on the object of improving a device for the automatic layering of laminated iron cores of the type known from DE-B-12 68 719 in such a way that a simultaneous layering of several core stacks from the sheet metal blanks contained in several magazines is possible that an uninterrupted stratification is possible and that the supply mag zine can be filled with any amount of sheet metal at any time.
- the number of storage magazines corresponds to the number of sheet metal blanks to be layered, that the storage magazines are arranged in at least one row one behind the other, that the stacking magazines are arranged one behind the other on an endless conveyor belt running next to the row of storage magazines and parallel to this are arranged in such a way that the number of stackable magazines on the conveyor belt corresponds to at least the number of storage magazines in the row, and that a cyclically operating drive for the conveyor belt is present.
- the storage magazines are preferably arranged in two rows one behind the other, the stacking magazines run between the storage magazines, the number of stacking magazines corresponds at least to the number of pairs of storage magazines, the lifters which can be switched on and off are fastened to both ends of the transport carriage and are the ones of each row of storage magazines assigned rows of jacks can be raised and lowered independently of each other.
- the overall length of the automatic stacking device can be reduced by half.
- the layering process is further accelerated by the fact that each time the trolley is moved, sheets are taken from the storage magazines and sheets are placed in the stacking magazines.
- the lifters are preferably designed as suction nozzles or as electromagnets.
- fixed and movable stops are provided on each storage magazine in order to be able to adjust the magazines to sheet metal blanks of different sizes.
- the movable stops of all storage magazines in a row are preferably adjustable jointly, as a result of which the adjustment work can be further shortened.
- the suction nozzles are advantageously individually adjustable in position. In this way, sheet metal blanks of any shape can be stored in each storage magazine, as is technically necessary for the stacking process, and at the same time a secure engagement and lifting of the top sheet layer is possible.
- the suction nozzles are preferably freely movable in the vertical direction. When the suction nozzle holder is lifted, they are pulled from their weight into the lowest position so that the sheet to be put down has the same height above the stacking magazine. Springs as in the prior art are not required.
- the stacking magazines are preferably fastened on a chain conveyor and run in an endless loop through the layer device.
- each stack magazine is inclined on its conveyor belt in two planes against the horizontal.
- a fixed angle stop is attached to each stacking magazine so that its tip lies at the deepest corner of the magazine. In this way, it is achieved that the sheets that fall freely when placed down each slide with a corner into the stop angle, so that all sheets stacked one above the other have the desired spatial position relative to one another and one above the other.
- each supply magazine is assigned an occupancy monitor which prevents the machine from continuing to run even if the operating personnel have forgotten to add sheet metal blanks.
- Vacuum monitors are preferably assigned to the suction nozzles. These vacuum monitors respond immediately if one of the suction nozzles does not detect any sheet or if the sheet falls down again. The missing sheet can then be added manually by the operating personnel.
- an occupancy monitor can also be assigned to the removal station of the stacking magazines.
- the occupancy monitor With the help of the occupancy monitor, malfunctions of the machine, which can occur due to a stagnation when the finished core stack is removed, can be reliably avoided.
- the layering process is interrupted until the storage magazine at the removal station is emptied.
- Each row of suction nozzles can preferably be raised and lowered independently by means of hydraulic cylinders, in particular compressed air cylinders. This measure results in a reduction in the moving masses, which means that the layering process can be accelerated.
- the transport carriage can advantageously be moved via an eccentric drive.
- the eccentric drive is driven by an electric motor via a reduction gear.
- the trolley can also be moved using a compressed air cylinder, a hydraulic cylinder or an electric linear motor.
- spreading magnets are assigned to each supply magazine. These spreading magnets cause the sheet metal blanks lying in the storage magazines to repel each other at their front edge, which makes it easier to remove the top sheet from the sheet stack.
- the stack magazines 5 are fed in cycles with the aid of a drive motor 7.
- the suction nozzles 9, 10 are set relative to the transport carriage 8 such that in one end position of the transport carriage 8 the suction nozzles 9 are above the storage magazines 3, the suction nozzles 10 are above the stacking magazines 5, while in the other end position of the transport carriage the suction nozzles 10 are above the Storage magazines 4, the suction nozzles 9 are above the stack magazines 5.
- flexible hoses are arranged, which lead to a (also not shown) vacuum manifold, which establishes the connection to a vacuum pump.
- the bottoms of the stack magazines 5 fastened on the conveyor belt 6 are inclined in two planes, so that the sheets released by the suction nozzles always fall into the deepest corner against a fixed angular stop 17.
- the storage magazines 3, 4 each have a fixed angle stop 18 and a movable angle stop 19.
- the movable stops 19 of each row of storage magazines 3 and 4 can be adjusted jointly with the aid of a handwheel 20 and a threaded rod 21 in order to adapt them to magnetic cores of different sizes to enable.
- the suction nozzles 9 are lowered onto the sheets 11 located in the storage magazines by means of the left hydraulic cylinders 16. Since the suction nozzles 9 are freely movable in their guides 22, different heights of the sheet metal stack 11 can be compensated for. The suction nozzles 9 are then raised to the position shown and the transport carriage 8 is pushed into its right end position. The suction nozzles 9 are now located above the stacking magazines 5 in the position which the suction nozzles 10 had previously occupied, while the suction nozzles 10 are now in the indicated position 10 'above the storage magazines 4.
- the vacuum of the suction nozzles 9 now in the middle is switched off, so that the sheets fall freely into the stacking magazines 5 against the fixed stop angle 17.
- the storage magazines 4 move forward step by step, the feed being able to take place after each depositing of a row of sheets or after every second depositing.
- the core stacks are continuously finished during the passage through the coating zone of the device according to the invention and can be located outside the actual layer zone lying removal station 23 can be removed without the layering process itself being disturbed.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Claims (18)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT79103866T ATE1123T1 (de) | 1978-10-20 | 1979-10-09 | Vorrichtung zum selbsttaetigen schichten von blechen zu lamellierten eisenkernen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2845676A DE2845676C2 (de) | 1978-10-20 | 1978-10-20 | Vorrichtung zum selbsttätigen Schichten von lamellierten Eisenkernen |
| DE2845676 | 1978-10-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0010252A1 EP0010252A1 (fr) | 1980-04-30 |
| EP0010252B1 true EP0010252B1 (fr) | 1982-05-26 |
Family
ID=6052646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP79103866A Expired EP0010252B1 (fr) | 1978-10-20 | 1979-10-09 | Dispositif pour l'empilage automatique de tôles en vue de la formation de noyaux de fer feuilletés |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0010252B1 (fr) |
| AT (1) | ATE1123T1 (fr) |
| DE (1) | DE2845676C2 (fr) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3341285A1 (de) * | 1983-11-15 | 1985-05-23 | Messwandler-Bau Gmbh, 8600 Bamberg | Blechschichtvorrichtung zum schichten von eisenkernen und verfahren zum schichten derartiger eisenkerne |
| IT1198971B (it) * | 1984-11-30 | 1988-12-21 | Elena In Legnaioli Giuli | Impianto per il montaggio di nuclei magnetici per trasformatori elettrici ed altro |
| CN103559999B (zh) * | 2013-10-30 | 2015-10-28 | 湖北三江航天红阳机电有限公司 | 一种变压器铁心自动垫片机器人装置 |
| WO2019030349A1 (fr) * | 2017-08-10 | 2019-02-14 | Heinrich Georg Gmbh Maschinenfabrik | Dispositif et procédé de fabrication de noyaux de transformateur |
| CN109256276B (zh) * | 2018-11-30 | 2023-05-30 | 中节能西安启源机电装备有限公司 | 一种码料储料转运设备及其使用方法 |
| CN110153023A (zh) * | 2019-05-28 | 2019-08-23 | 苏州市福殷润自动化设备有限公司 | 一种芯片外观检测设备 |
| IT202000003880A1 (it) * | 2020-02-25 | 2021-08-25 | L A E Lughese Attrezzature Per Lelettromeccanica S R L | Metodo per la composizione di nuclei lamellari, sistema di presa per pacchi lamellari ed impianto di produzione nuclei lamellari |
| CN114684612A (zh) * | 2020-12-30 | 2022-07-01 | 常熟普逸家居制品有限公司 | 一种床网磁力叠层装置 |
| CN114121472B (zh) * | 2021-11-15 | 2024-05-24 | 海宁华悦电子有限公司 | 一种铁氧体磁芯的烧结工艺 |
| CN115043221B (zh) * | 2022-05-27 | 2024-03-19 | 北京新特电气有限公司 | 收料成堆机及铁心堆组装系统 |
| CN116525284B (zh) * | 2023-06-29 | 2023-09-08 | 保定市卓泽电气科技有限公司 | 一种变压器铁芯压合装置 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2658268A (en) * | 1948-07-31 | 1953-11-10 | Rca Corp | Apparatus for stacking transformer laminations within a coil window |
| DE952367C (de) * | 1954-03-10 | 1956-11-15 | Umberto Sassi | Maschine fuer die automatische Einschichtung von Eisenblechen in Transformatoren u. dgl. |
| US2842838A (en) * | 1955-10-24 | 1958-07-15 | John M Macchione | Apparatus for applying laminations |
| US3023493A (en) * | 1958-11-25 | 1962-03-06 | Gen Electric | Apparatus and method for assembling stacked magnetic cores |
| DE1268719B (de) * | 1964-03-10 | 1968-05-22 | Licentia Gmbh | Verfahren zum Schichten lamellierter Eisenkerne fuer Transformatoren und Drosselspulen groesserer Leistung |
| BE792926A (fr) * | 1971-12-22 | 1973-04-16 | Transformatoren Union Ag | Dispositif pour empiler les toles de noyaux de fer feuilletes de transformateurs, bobines de self et appareils a induction analogues |
| CH531456A (de) * | 1972-03-30 | 1972-12-15 | Bbc Brown Boveri & Cie | Stapeleinrichtung für eine Transformatorblechablänganlage |
| DD101244A1 (fr) * | 1972-12-06 | 1973-10-20 | ||
| US3855685A (en) * | 1973-11-19 | 1974-12-24 | B Nieder | Lamination assembling apparatus |
| DE2427731B2 (de) * | 1974-06-08 | 1980-10-16 | Transformatoren Union Ag, 7000 Stuttgart | Biechhubeinheit für eine Vorrichtung zum Schichten von Eisenkernen für Transformatoren aus Einzelblechen |
| DE2506681A1 (de) * | 1975-02-17 | 1976-08-26 | Heinrich Georg Maschinenfabrik | Stapelvorrichtung fuer transformatorbleche |
| DE2525465C3 (de) * | 1975-06-07 | 1978-05-11 | Transformatoren Union Ag, 7000 Stuttgart | Verfahren und Vorrichtung zum gleichzeitigen Abnehmen mehrerer Kernbleche von einem Stapel |
| DE2530309C3 (de) * | 1975-07-08 | 1979-01-25 | Waldemar Von 5340 Bad Honnef Lewin | Vorrichtung zur Durchführung eines programmgesteuerten Herstellungsverfahrens von Schichtkernen für Transformatoren |
-
1978
- 1978-10-20 DE DE2845676A patent/DE2845676C2/de not_active Expired
-
1979
- 1979-10-09 EP EP79103866A patent/EP0010252B1/fr not_active Expired
- 1979-10-09 AT AT79103866T patent/ATE1123T1/de not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| EP0010252A1 (fr) | 1980-04-30 |
| DE2845676A1 (de) | 1980-04-30 |
| ATE1123T1 (de) | 1982-06-15 |
| DE2845676C2 (de) | 1983-09-08 |
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