EP0011696B2 - Dispositif pour l'alimentation d'une table de coulée tournant d'une manière continue - Google Patents
Dispositif pour l'alimentation d'une table de coulée tournant d'une manière continue Download PDFInfo
- Publication number
- EP0011696B2 EP0011696B2 EP19790103813 EP79103813A EP0011696B2 EP 0011696 B2 EP0011696 B2 EP 0011696B2 EP 19790103813 EP19790103813 EP 19790103813 EP 79103813 A EP79103813 A EP 79103813A EP 0011696 B2 EP0011696 B2 EP 0011696B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- gutter
- metal
- pouring
- vessels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005266 casting Methods 0.000 title claims description 78
- 229910052751 metal Inorganic materials 0.000 claims description 54
- 239000002184 metal Substances 0.000 claims description 54
- 238000009826 distribution Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 230000007257 malfunction Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/02—Machines or plants for pig or like casting with rotary casting tables
Definitions
- the invention relates to a device for the precisely metered feeding of continuously rotating casting carousels with built-up molds, preferably for light metal casting.
- a device for feeding fixed molds for casting large blocks (DE-A 2406 896) with a fixed channel that can be fed by a pump, which leads to a rotatable, heatable pouring ladle, which can be rotated about a vertical axis and is attached to it Dispensing lifting and lowering gutter for filling the fixed mold is provided.
- This device is only suitable for the intended purpose, i.e.
- This device can give even less than the first suggestions for the precisely metered casting of high-quality small castings made of aluminum, because they do not deal with the filling of casting molds, but only with the distribution of large quantities of liquid metal on larger casting vessels, such as those used for steel , is concerned, whereby the associated weighing system does not allow the dosing of the smallest amounts of metal.
- these devices are alien to the subject matter of the invention because they are neither provided for the feeding and metering of a continuously rotating casting carousel with built-up molds, nor can they be converted in an obvious manner for this purpose.
- Casting carousels with built-up molds as well as die casting machines are, as practice shows, still fed today via a ladle system.
- a ladle that can be moved by a distance of approx. 3 to 4 meters between the die casting machine or the casting carousel and the stationary holding furnace is used.
- the spoon moves to the furnace and dips vertically into the bath of molten metal, the immersion depth being scanned using contact rods. After the spoon is full, the spoon is raised and the excess metal in the spoon flows back into the metal bath.
- the filled spoon is then moved to the pouring point and poured into the filling funnel or the metal feed channel with a length of 400 to 500 mm.
- the invention has for its object not only to avoid the disadvantages of the known method described above, but also to significantly shorten the casting cycle and to increase the amount of metal per casting practically as desired and also to enable the possibility of fully automatic control of the entire casting process.
- At least one pouring vessel which can be tilted into a stationary tipping chair, a casting trough downstream of it, which can be swiveled horizontally about a pivot bearing arranged outside the casting carousel and vertically in a tilting bearing and horizontally displaceable on a guide and with devices for temporarily connecting the Pouring channel near its outlet with the continuously rotating casting carousel that carries the molds.
- two tiltable pouring vessels are used, which alternately feed a metal distribution channel which opens into the pouring channel.
- Automatic devices for mechanical cleaning of the metal outlet nozzle can also be provided after each or after a certain number of castings, or the metal outlet nozzle can be closed by means of a motor-operated plug, for example because of malfunctions in the hydraulics, the pouring channel cannot be raised.
- 1 and 2 denote two pouring vessels which are pivotally mounted in tilting chairs 3 and 4 by means of hydraulic devices and alternately feed a metal distribution channel 5, the outlet of which opens into a casting channel 6.
- the casting trough 6 is provided with a metal outlet nozzle 9, which is located in the casting position exactly above the opening 10 of the mold 11.
- the pouring channel 6 is mounted in a pivot bearing 15 so as to be pivotable about a vertical axis and also horizontally displaceable on a guide 18 in the direction of arrows D and E.
- a temporary connection is provided between the two parts, and for this purpose a centering pin 18, which can be displaced by means of a hydraulic cylinder 17, is used, which into an opening of a coupling piece 19 on the underside of the trough 6 in the vicinity of their outlet can intervene.
- the exchangeable metal outlet nozzle 9 can be closed by means of a plug 21 which can be actuated by a motor 20, for example in the event of a malfunction in the hydraulic system which prevents the channel from lifting at the end of the pouring cycle. If necessary, the nozzle cross-section can also be changed by means of the plug 21, provided that the entire nozzle is not to be replaced.
- an automatic cleaning device (not shown), e.g. B. in the form of a pneumatically actuated metal brush, which automatically cleans the metal outlet nozzle 9 of residues between the individual pouring cycles, that is to say when the pouring channel 6 is raised, and thus ensures a constant passage cross section.
- the gutter can be detached e.g. foldable channel cover 22, 23 (not shown in FIG. 1) can be closed over most of its length, heating devices 24 and 25 being able to be provided in this channel cover to ensure a uniform casting temperature.
- the pouring channel 6 is pivoted in the raised state by means of a hydraulic device (not shown) into the position corresponding to the beginning of the pouring 13. If the mold 11 built on the casting carousel 12 reaches this position, the casting trough is automatically lowered, so that the metal outlet nozzle 9 is above the opening 10 of the mold 11. By means of the parts 17, 18, 19, the channel 6 is coupled to the casting carousel 12, the metal being immediately after the channel has been lowered The mold opening flows.
- a narrowing of the cross section built into the trough for example in the form of a separating plate 26 with a small opening 27, enables a particularly smooth metal flow to be achieved during casting and at the same time residues of slag to be retained.
- the filling process is monitored by built-in contact bars (not shown) in connection with the riser openings in the molds.
- the metal flow quantity is regulated via this pulse generator, if necessary via a flow control group of the hydraulics, by changing the tilting speed of the casting vessel, the trough inclination and possibly also by adjusting the flow cross-section of the metal outlet nozzle 9 by means of the plug 21.
- the casting control is carried out by means of a predetermined casting time, whereby a precisely metered amount of metal per casting is ensured by the smooth metal flow and the constant passage cross section guaranteed with automatic cleaning of the metal outlet nozzle.
- the channel 6 can follow the continuous movement of the mold 11 without the continuous flow of metal being impaired during the casting process.
- the channel 6 is automatically tilted up by means of the hydraulic cylinder 8 and, if appropriate, the casting process is also ended by closing the metal outlet nozzle 9 by means of the stopper 21.
- the centering pin 18 is retracted by means of the hydraulic cylinder 17, thus releasing the connection between the channel and the casting carousel.
- the channel is then pivoted back into position 13 and is immediately ready for a new casting process.
- an operating time per pouring vessel of 30 minutes. B. 30 seconds each and the pouring time can be 10-12 seconds and there is a sufficient period of approx. 25 minutes for refilling the pouring vessel not in use.
- the heating devices 24 and 25 are also controlled automatically by appropriate temperature sensors.
- the device according to the invention makes it possible to carry out the entire casting operation even with a continuously rotating casting carousel, that is to say the alternate loading of the casting trough through the two casting vessels, the lowering or raising of the trough, its coupling with the casting carousel, and the metering the amount of metal, the regulation of the temperature of the melt in the channel, the completion of the casting process, the uncoupling of the channel and its pivoting back to the starting position, to be carried out fully automatically.
- the possibility of closing the metal outlet nozzle 9 and ensuring that this nozzle is positioned precisely over the pouring opening of the mold reliably prevents overflow and dripping even in the event of a malfunction.
- the casting process can be interrupted at any time, without disruptions and complications with the. Restart operation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Continuous Casting (AREA)
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19782850563 DE2850563A1 (de) | 1978-11-22 | 1978-11-22 | Giessvorrichtung, vorzugsweise fuer leichtmetall |
| DE2850563 | 1978-11-22 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0011696A1 EP0011696A1 (fr) | 1980-06-11 |
| EP0011696B1 EP0011696B1 (fr) | 1982-05-26 |
| EP0011696B2 true EP0011696B2 (fr) | 1987-02-04 |
Family
ID=6055293
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19790103813 Expired EP0011696B2 (fr) | 1978-11-22 | 1979-10-05 | Dispositif pour l'alimentation d'une table de coulée tournant d'une manière continue |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0011696B2 (fr) |
| DE (1) | DE2850563A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3216542A1 (fr) * | 2016-03-08 | 2017-09-13 | Krown Servicios Integrales de Fundicion, S.A. | Système pour verser du métal en fusion dans des chambres d'injection |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2006806A6 (es) * | 1988-02-03 | 1989-05-16 | Remetal Sa | Perfeccionamientos en los sitemas repartidores de metal liquido en las lingoteras. |
| FR2745736A1 (fr) * | 1996-03-07 | 1997-09-12 | Hugot Pierre | Four de maintien en temperature ou de fusion-maintien d'un metal ou d'un alliage non ferreux, et d'alimentation d'une machine a mouler sous pression |
| DE19902441A1 (de) * | 1999-01-22 | 2000-07-27 | Sms Demag Ag | Vorrichtung zum Eingießen von Metallschmelze, insbesondere Gußeisen, in Masselgießformen |
| USD470108S1 (en) | 2000-09-19 | 2003-02-11 | Yueqing Huameili Electronic Co., Ltd. | Electrical outlet with ground fault circuit interrupter |
| GB0116548D0 (en) * | 2001-07-06 | 2001-08-29 | Mcp Equipment | Moulding Equipment |
| FI119418B (fi) * | 2004-12-30 | 2008-11-14 | Outotec Oyj | Ränni sulan kuparin valua varten |
| CN111331114B (zh) * | 2020-03-07 | 2022-02-01 | 临清市鑫迈机械有限公司 | 全自动定量浇铸的方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE201076C (fr) * | ||||
| FR1441657A (fr) * | 1965-04-27 | 1966-06-10 | Siderurgie Fse Inst Rech | Perfectionnements à la coulée des métaux |
| DE2101244A1 (en) * | 1971-01-13 | 1972-08-03 | Fried. Krupp Gmbh, 4300 Essen | Tiltable melt distributor - permitting individual slope adjustment of each channel |
| FR2128050B1 (fr) * | 1971-03-02 | 1975-07-04 | Siderurgie Fse Inst Rech | |
| US3923094A (en) * | 1973-02-19 | 1975-12-02 | Dowa Mining Co | Casting apparatus for casting large-sized ingots |
| DE2344257A1 (de) * | 1973-09-01 | 1975-03-06 | Otto Dipl Ing Bolland | Mechanische ventillose dosiervorrichtung zum beschicken von giessmaschinen oder -formen |
-
1978
- 1978-11-22 DE DE19782850563 patent/DE2850563A1/de not_active Ceased
-
1979
- 1979-10-05 EP EP19790103813 patent/EP0011696B2/fr not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3216542A1 (fr) * | 2016-03-08 | 2017-09-13 | Krown Servicios Integrales de Fundicion, S.A. | Système pour verser du métal en fusion dans des chambres d'injection |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2850563A1 (de) | 1980-06-04 |
| EP0011696A1 (fr) | 1980-06-11 |
| EP0011696B1 (fr) | 1982-05-26 |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 26 | Opposition filed |
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