EP0017948A1 - Procédé de préparation de polyuréthanes alvéolaires - Google Patents
Procédé de préparation de polyuréthanes alvéolaires Download PDFInfo
- Publication number
- EP0017948A1 EP0017948A1 EP80101989A EP80101989A EP0017948A1 EP 0017948 A1 EP0017948 A1 EP 0017948A1 EP 80101989 A EP80101989 A EP 80101989A EP 80101989 A EP80101989 A EP 80101989A EP 0017948 A1 EP0017948 A1 EP 0017948A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tertiary amines
- weight
- neutral
- hydroxyl
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 25
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title abstract description 18
- -1 wherein neutral Substances 0.000 claims abstract description 33
- 150000001875 compounds Chemical class 0.000 claims abstract description 22
- 125000002887 hydroxy group Chemical class [H]O* 0.000 claims abstract description 22
- 125000005608 naphthenic acid group Chemical group 0.000 claims abstract description 22
- 230000007935 neutral effect Effects 0.000 claims abstract description 20
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 20
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 19
- 150000001447 alkali salts Chemical class 0.000 claims abstract description 15
- 150000003512 tertiary amines Chemical class 0.000 claims abstract description 15
- 150000008043 acidic salts Chemical class 0.000 claims abstract description 12
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 10
- 239000000654 additive Substances 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 37
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 claims description 18
- 229910052757 nitrogen Inorganic materials 0.000 claims description 17
- 230000002378 acidificating effect Effects 0.000 claims description 16
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims description 16
- 229920005862 polyol Polymers 0.000 claims description 14
- 150000003077 polyols Chemical class 0.000 claims description 14
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
- 125000001302 tertiary amino group Chemical group 0.000 claims description 10
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 claims description 8
- 229940102253 isopropanolamine Drugs 0.000 claims description 8
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 4
- 239000007859 condensation product Substances 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 239000002253 acid Substances 0.000 abstract description 10
- 150000003335 secondary amines Chemical class 0.000 abstract description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 239000006260 foam Substances 0.000 description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 16
- 150000003839 salts Chemical class 0.000 description 16
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 235000011187 glycerol Nutrition 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 5
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical compound CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 description 5
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 5
- 229940043276 diisopropanolamine Drugs 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 150000001991 dicarboxylic acids Chemical class 0.000 description 4
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 229940083124 ganglion-blocking antiadrenergic secondary and tertiary amines Drugs 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- 235000013772 propylene glycol Nutrition 0.000 description 4
- HFVMEOPYDLEHBR-UHFFFAOYSA-N (2-fluorophenyl)-phenylmethanol Chemical compound C=1C=CC=C(F)C=1C(O)C1=CC=CC=C1 HFVMEOPYDLEHBR-UHFFFAOYSA-N 0.000 description 3
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 150000004985 diamines Chemical class 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920006389 polyphenyl polymer Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- AKNUHUCEWALCOI-UHFFFAOYSA-N N-ethyldiethanolamine Chemical compound OCCN(CC)CCO AKNUHUCEWALCOI-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 2
- 125000002619 bicyclic group Chemical group 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- JBDSSBMEKXHSJF-UHFFFAOYSA-N cyclopentanecarboxylic acid Chemical compound OC(=O)C1CCCC1 JBDSSBMEKXHSJF-UHFFFAOYSA-N 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 239000003784 tall oil Substances 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical class C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 1
- DDMOUSALMHHKOS-UHFFFAOYSA-N 1,2-dichloro-1,1,2,2-tetrafluoroethane Chemical compound FC(F)(Cl)C(F)(F)Cl DDMOUSALMHHKOS-UHFFFAOYSA-N 0.000 description 1
- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical compound CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- XKQMKMVTDKYWOX-UHFFFAOYSA-N 1-[2-hydroxypropyl(methyl)amino]propan-2-ol Chemical compound CC(O)CN(C)CC(C)O XKQMKMVTDKYWOX-UHFFFAOYSA-N 0.000 description 1
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- CVFRFSNPBJUQMG-UHFFFAOYSA-N 2,3-bis(2-hydroxyethyl)benzene-1,4-diol Chemical compound OCCC1=C(O)C=CC(O)=C1CCO CVFRFSNPBJUQMG-UHFFFAOYSA-N 0.000 description 1
- QWVCIORZLNBIIC-UHFFFAOYSA-N 2,3-dibromopropan-1-ol Chemical compound OCC(Br)CBr QWVCIORZLNBIIC-UHFFFAOYSA-N 0.000 description 1
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- LJDSTRZHPWMDPG-UHFFFAOYSA-N 2-(butylamino)ethanol Chemical compound CCCCNCCO LJDSTRZHPWMDPG-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- OHKOAJUTRVTYSW-UHFFFAOYSA-N 2-[(2-aminophenyl)methyl]aniline Chemical compound NC1=CC=CC=C1CC1=CC=CC=C1N OHKOAJUTRVTYSW-UHFFFAOYSA-N 0.000 description 1
- GVNHOISKXMSMPX-UHFFFAOYSA-N 2-[butyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCN(CCO)CCO GVNHOISKXMSMPX-UHFFFAOYSA-N 0.000 description 1
- KRGXWTOLFOPIKV-UHFFFAOYSA-N 3-(methylamino)propan-1-ol Chemical compound CNCCCO KRGXWTOLFOPIKV-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical class C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 description 1
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 1
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical group CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 1
- OIHKYGKXCCDJLK-UHFFFAOYSA-N N=C=O.N=C=O.C1=CC=CC=C1C1=CC=CC=C1 Chemical class N=C=O.N=C=O.C1=CC=CC=C1C1=CC=CC=C1 OIHKYGKXCCDJLK-UHFFFAOYSA-N 0.000 description 1
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical class N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- NSOXQYCFHDMMGV-UHFFFAOYSA-N Tetrakis(2-hydroxypropyl)ethylenediamine Chemical compound CC(O)CN(CC(C)O)CCN(CC(C)O)CC(C)O NSOXQYCFHDMMGV-UHFFFAOYSA-N 0.000 description 1
- WOURXYYHORRGQO-UHFFFAOYSA-N Tri(3-chloropropyl) phosphate Chemical compound ClCCCOP(=O)(OCCCCl)OCCCCl WOURXYYHORRGQO-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- IKWTVSLWAPBBKU-UHFFFAOYSA-N a1010_sial Chemical compound O=[As]O[As]=O IKWTVSLWAPBBKU-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- LHIJANUOQQMGNT-UHFFFAOYSA-N aminoethylethanolamine Chemical compound NCCNCCO LHIJANUOQQMGNT-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 229910000413 arsenic oxide Inorganic materials 0.000 description 1
- 229960002594 arsenic trioxide Drugs 0.000 description 1
- 239000000022 bacteriostatic agent Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229960001777 castor oil Drugs 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- 229940087091 dichlorotetrafluoroethane Drugs 0.000 description 1
- QVQGTNFYPJQJNM-UHFFFAOYSA-N dicyclohexylmethanamine Chemical compound C1CCCCC1C(N)C1CCCCC1 QVQGTNFYPJQJNM-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 239000012971 dimethylpiperazine Substances 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000001408 fungistatic effect Effects 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Chemical class 0.000 description 1
- 239000002184 metal Chemical class 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920005903 polyol mixture Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930000044 secondary metabolite Natural products 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- IUTCEZPPWBHGIX-UHFFFAOYSA-N tin(2+) Chemical class [Sn+2] IUTCEZPPWBHGIX-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3271—Hydroxyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0809—Manufacture of polymers containing ionic or ionogenic groups containing cationic or cationogenic groups
- C08G18/0814—Manufacture of polymers containing ionic or ionogenic groups containing cationic or cationogenic groups containing ammonium groups or groups forming them
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/46—Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen
- C08G18/4615—Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0016—Foam properties semi-rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/005—< 50kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/0058—≥50 and <150kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/60—Compositions for foaming; Foamed or intumescent adhesives
Definitions
- the invention relates to a process for the production of semi-hard and hard polyurethane foams, neutral, acidic or basic salts of hydroxyl-containing secondary and / or tertiary amines and naphthenic acids or mixtures of the salts mentioned and conventional polyols being used as the polyhydroxy compounds.
- salts of secondary or tertiary amines which may have bound hydroxyl groups, and monocarboxylic acids, polycarboxylic acids, sulfonic acids or acidic sulfuric acid esters in amounts of 1 to 10% by weight, based on the polyhydroxy compound, are used to produce polyurethane foams the polyurethane reaction, used as activators.
- hydroxyl-containing salts the OH group is masked by addition or condensation reactions before the urethane reaction, according to the examples.
- Fatty acids, fatty acid esters, fatty acid amides or salts of fatty acids can also be used to produce polyurethane foams.
- neutral, water-containing salts of hydroxy fatty acids such as hydroxystearic acid, ricinoleic acid and castor oil, and secondary and tertiary amines are preferably used for the production of foams.
- amides of fatty acids with 8 to 24 carbon atoms and dialkanolamines which can also contain salts of dialkanolamine and fatty acid and fatty acid esters, can also be used for this.
- the salts themselves form extremely brittle foams that often collapse.
- polyurethane plastics with a skeletal structure, which instead of cell walls only have cell bridges are also produced from polyisocyanates and castor oil in the presence of monoalcohols having 1 to 18 carbon atoms or monocarboxylic acids having 2 to 18 carbon atoms.
- the object of the present invention was to bring the naphthenic acids isolated from petroleum, which are largely burned, to commercial use. It should also be tried to use the extremely inexpensive naphthenic acid as a polyol component for the production of polyurethane foams, the usual poly All or part of the oils are replaced by naphthenic acid, its derivatives or salts.
- This object was achieved by a process for the production of semi-hard and hard polyurethane foams from polyhydroxy compounds, organic polyisocyanates, blowing agents and, if appropriate, catalysts, auxiliaries and additives, which is characterized in that neutral, acidic or basic salts from hydroxyl-containing secondary compounds are used as polyhydroxy compounds and / or tertiary amines and naphthenic acids are used.
- the polyurethane foams that can be produced according to the invention are surprisingly almost odorless. Due to the composition of the naphthenic acids from aliphatic, mono- and bicyclic saturated monofunctional carboxylic acids, which also varies in certain areas depending on the country of origin, it was surprising that the reaction of the salts described above with organic polyisocyanates leads to crosslinked foams with good properties. It was particularly surprising that the hard polyurethane foams produced according to the invention harden very quickly and are therefore suitable for the production of sandwich panels at high speed.
- the salts also have a certain foam-stabilizing and pore structure-influencing effect, so that auxiliaries and additives which give the effects mentioned can be dispensed with in whole or in part, if appropriate.
- neutral, acidic or basic salts of hydroxyl-containing secondary and / or tertiary amines and naphthenic acids are used as polyhydroxy compounds to produce the semi-hard and hard polyurethane foams. turns.
- the definition "neutral, acidic or basic salts'" is to be understood here in the sense that the components are present in an equivalent quantity ratio in the case of a neutral salt, the acid is present in the case of an acid salt, and the base is in excess in the case of a basic salt.
- the definition is not intended to give any indication of the acidity or basicity of the salts.
- neutral and / or basic salts, in particular basic salts are preferably used.
- the secondary and tertiary amines containing hydroxyl groups which can be used according to the invention must be at least difunctional.
- amines which contain at least one secondary amino group and at least one hydroxyl group bonded or amines which have at least one tertiary amino group, at least one hydroxyl group and, if only one hydroxyl group is present, additionally at least one further radical having a hydrogen atom which is reactive toward isocyanates for example have an SH, NH and / or NH 2 group.
- compounds which have bonded a secondary and tertiary amino group in addition to at least one hydroxyl group or mixtures of secondary and tertiary amines containing hydroxyl groups are also suitable.
- Examples include secondary amines, for example N-alkylalkanolamines having 1 to 4 carbon atoms in the alkyl radical, such as N-methylethanolamine, N-butylethanolamine, N-ethylpropanolamine and N-methylpropanolamine, dialkanolamines, such as diethanolamine and Diisopropanolamine, tertiary amines, for example N-alkyl-dialkanolamines having 1 to 4 carbon atoms in the alkyl radical, such as N-methyl-diethanolamine, N-methyldiisopropanolamine, N-ethyl-diethanolamine, N-ethyl-diisopropanolamine and N-butyl-diethanolamine; Trialkanolamines such as triethanolamine, triisopropanolamine; N, N, N ', N'-tetrakis ( ⁇ -hydroxyethyl) ethylene diamine, N, N, N, N
- the hydroxyl-containing secondary and / or tertiary amines can be used as such or in the form of mixtures.
- Dialkanolamines in particular diethanolamine, trialkanolamines, in particular triethanolamine, N, N, N ', N'-tetrakis - ( ⁇ -hydroxypropyl) ethylenediamine, N, N, N', N ", N” -pentakis ( ß - Hydroxyethyl) -diethylenetriamine, secondary and / or tertiary amino group-containing condensation products from aliphatic diamines and ethylene oxide and / or propylene oxide and secondary and / or tertiary amino group-containing polyesterols, in particular from aliphatic dicarboxylic acids and isopropanolamine mixtures.
- Naphthenic acids in the sense of the invention are acids and acid mixtures with the general formulas C n H 2n-1 COOH and C n H 2n-3 COOH which occur in petroleum. They are usually obtained by extraction with alkali and acidification of the alkaline solution in the form of a brown to black, viscous product and usually still contain certain proportions of neutral oils. Naphthenic acids are saturated cyclic carboxylic acids which, depending on the origin of the petroleum, contain more or less large amounts of linear aliphatic carboxylic acids of the formula C n H 2n + 1 COOH.
- naphthenic acids In naphthenic acids, a distinction is made between monocyclic carboxylic acids of the formula C n H 2n-1 COOH and bicyclic carboxylic acids of the formula C n H 2n-3 COOH.
- the monocyclic carboxylic acids begin with the simplest naphthenic acid, the cyclopentane carboxylic acid and increase up to compounds with 20 carbon atoms. They are almost always mixed with carboxylic acids of the bicyclic series C n H 2n-3 COOH (n ⁇ 12).
- the naphthenic acids can be purified using known methods. Corresponding processes are described, for example, in the monograph "Naphthenic Acids and Naphthenates" by WF Maass, E. Buchspiess-Paulentz and F. Stinsky, Publishing House for Chemical Industry H. Ziolkowsky KG, Augsburg, 1961. Both distilled naphthenic acids and the inexpensive technical ones are suitable Qualities. Commercially available technical naphthenic acids are
- the naphthenic acids which can be used according to the invention have acid numbers from 60 to 350, preferably from 90 to 280, and densities at 15 ° C. from 0.92 to 1.00, preferably from 0.96 to 0.995 g / c m 3 .
- the hydroxyl-containing secondary and tertiary amines and naphthenic acids are reacted at temperatures from 0 ° C. to 150 ° C., preferably from 10 ° C. to 100 ° C., in amounts such that 0 per carboxyl equivalent , 3 to 50, preferably 0.5 to 30, in particular 0.8 to 10 equivalent secondary and / or tertiary amino groups are present.
- the salts of the starting components mentioned are preferably formed.
- the process according to the invention is not adversely affected even by the formation of naphthenic acid amides or naphthenic acid esters in minor amounts.
- conventional polyols include, for example, polyesterols and in particular polyetherols.
- other hydroxyl-containing polymers with molecular weights of 200 to 6000 can also be used, for example polyacetals, such as polyoxymethylenes, polyesteramides and polycarbonates, in particular those prepared by transesterification of diphenyl carbonate with hexanediol-1,6.
- Suitable polyesterols can be prepared, for example, from dicarboxylic acids, preferably aliphatic dicarboxylic acids, having 2 to 12, preferably 4 to 8, carbon atoms and polyhydric alcohols.
- dicarboxylic acids preferably aliphatic dicarboxylic acids, having 2 to 12, preferably 4 to 8, carbon atoms and polyhydric alcohols.
- examples include aliphatic dicarboxylic acids, such as glutaric acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, and preferably succinic and adipic acid, and aromatic dicarboxylic acids, such as phthalic acid and terephthalic acid.
- dihydric and polyhydric alcohols examples are: ethylene glycol, diethylene glycol, 1,2- or 1,3-propylene glycol, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, 1,10-decanediol, trimethylolpropane, glycerol, pentaerythritol and Sucrose.
- Ethylene glycol, propylene glycol and glycerin are preferably used.
- Polyesterols which, by polycondensation of a dicarboxylic acid mixture which contains, based on the total weight of the dicarboxylic acids mentioned, contain 20 to 35% by weight, preferably 28 to 33% by weight, succinic acid, 35 to 50% by weight, preferably 40 to 45, have proven particularly useful %
- mixtures of aliphatic diols and diamines and alkanolamine mixtures can also be used.
- suitable isopropanolamine mixtures are those which contain 5 to 40% by weight, preferably 15 to 25% by weight diisopropanolamine and 95 to 60% by weight, preferably 85 to 75% by weight triisopropanolamine, based on the total weight of di- and triisopropanolamine contain, wherein the isopropanolamine mixture can still contain up to a maximum of 8% by weight, preferably up to 3% by weight, based on the total weight.
- the isopropanolamine mixtures have hydrogen atoms which react with phthalic anhydride and correspond to an OH number of 830 to 950, preferably 860 to 920 (mg KOH / g).
- Corresponding isopropanolamine mixtures can be obtained as by-products, for example, in the production of diisopropanolamine from ammonia or isopropanolamine and propylene oxide will.
- the dicarboxylic acid mixture can also contain up to 5% by weight, preferably 2 to 3% by weight, based on the total weight, of impurities which essentially consist of imides of succinic and glutaric acid.
- Dicarboxylic acid mixtures of the type mentioned can be obtained, for example, as by-products in the production of adipic acid by oxidation of cyclohexanol or cyclohexanone with nitric acid.
- polyesterols which have molecular weights from 200 to 4000, preferably from 300 to 1500 and OH numbers from 40 to 800, preferably from 150 to 600, can be used individually or as mixtures with the neutral, acidic or basic naphthenic acid salts.
- Suitable polyols for rigid foams are polyetherols with molecular weights from 200 to 2000, preferably from 300 to 1500 and OH numbers from 150 to 700, preferably from 300 to 600, for semi-rigid foams, polyetherols with molecular weights from 1000 to 6000, preferably 2000 to 5000 and OH numbers from 25 to 600, preferably from 25 to 80 used.
- the polyetherols are prepared by known processes from one or more alkylene oxides having 2 to 4 carbon atoms in the alkylene radical and a starter molecule which contains 2 to 8 active hydrogen atoms bound.
- Suitable alkylene oxides are, for example, tetrahydrofuran, 1,3-propylene oxide, 1,2- or 2,3-butylene oxide, styrene oxide and preferably ethylene oxide and 1,2-propylene oxide.
- the alkylene oxides can be used individually, alternately in succession or as mixtures.
- starter molecules are: water, dicarboxylic acids, such as succinic, adipic, phthalic and terephthalic acid, optionally mono- and dialkyl-substituted diamines having 1 to 4 carbon atoms in the alkyl radical, such as ethylenediamine, 1,2- or 1,3- Propylenediamine, 1,4-butylenediamine, 1,6-hexamethylenediamine, 4,4'-, 2,4'- and 2,2'-diaminodiphenylmethane, optionally alkyl-substituted dialkanolamines having 1 to 4 carbon atoms in the alkyl radical, such as diethanolamine, diisopropanolamine, N-methyl- and N-ethyl-diethanolamine; Trialkanolamines, such as triethanolamine and triisopropanolamine and preferably polyhydric alcohols, such as ethylene glycol, 1,2- or 1,3-propylene glycol, diethylene glycol,
- Ethylene glycol, propylene glycols, glycerin, trimethylolpropane, sorbitol and sucrose are preferably used.
- the polyetherols can be used individually or as mixtures with one another and with the polyesterols described above together with the naphthenic acid salts.
- Di- to trifunctional polyetherols are preferably used for the production of semi-rigid foams, and tetra- to octa-functional polyetherols for hard foams.
- crosslinking agents for the preparation of the polyurethane foams in addition to the neutral, acidic or basic salts of naphthenic acids or mixtures of the naphthenic acid salts with conventional polyols.
- Suitable crosslinking agents are polyfunctional, in particular di- to tetrafunctional, compounds with molecular weights from 18 to less than 600, preferably from 60 to 300.
- Suitable are, for example, di- and / or trihydric alcohols, such as ethylene glycol, propylene glycol, 1,4-butylene glycol, 1,6-hexamethylene glycol, glycerol, di- ( ⁇ -hydroxyethyl) hydroquinone, diamines, such as ethylenediamine, 3,3'- di- or 3,3 ', 5,5'-tetrealkyl-substituted 4,4'-diamino-diphenylmethane with 1 to 4 carbon atoms in the alkyl radical, 3,3'-dichloro-4,4'-diamino-diphenylmethane and alkanolamines, such as diethanolamine and triethanolamine.
- diamines such as ethylenediamine, 3,3'- di- or 3,3 ', 5,5'-tetrealkyl-substituted 4,4'-diamino-diphenylmethane with 1 to 4 carbon atom
- Organic polyisocyanates of the formula R (NCO) n are suitable for producing the polyurethane foams, where R is polyvalent aliphatic, alkylaromatic or aromatic organic radicals or mixed radicals of this type and n is an integer whose value corresponds to the valence number of R and at least two is.
- Typical organic polyisocyanates for the purposes of the invention include, for example, aromatic polyisocyanates, such as 2,4- and 2,6-tolylene diisocyanate, 2,2'-, 2,4'-, 4,4'-diphenylmethane diisocyanate, triphenylmethane triisocyanates , Biphenyl diisocyanates, m- or p-phenylene diisocyanate and 1,5-naphthylene diisocyanate and aliphatic polyisocyanates such as isophorone diisocyanate and hexamethylene diisocyanate.
- aromatic polyisocyanates such as 2,4- and 2,6-tolylene diisocyanate, 2,2'-, 2,4'-, 4,4'-diphenylmethane diisocyanate, triphenylmethane triisocyanates , Biphenyl diisocyanates, m- or p-phenylene diisocyanate and 1,5-n
- the crude and pure toluyien diisocyanates and mixtures of 2,2'-, 2,4'- and 4,4'-diphenylmethane diisocyanate and polyphenyl polymethylene polyisocyanates are preferably used.
- the polyisocyanates can be used individually or as mixtures.
- Blowing agents which can be used in the process according to the invention include water which reacts with isocyanate groups to form carbon dioxide.
- the amounts of water which can expediently be used are 0.1 to 3% by weight, preferably 0.5 to 2.5% by weight, based on the weight of polyhydroxy compound. If necessary, larger amounts of water can also be used, but preferably not if heat insulation properties are of particular importance.
- blowing agents which can be used which are preferably used, are low-boiling liquids which evaporate under the influence of the exothermic polyaddition reaction.
- Liquids which are inert to the organic polyisocyanate and boiling points of not are suitable Have above 100 ° C at atmospheric pressure, preferably between -40 and + 50 ° C.
- halogenated hydrocarbons such as methylene chloride, trichlorofluoromethane, dichlorodifluoromethane, dichloromonomofluoromethane, dichlorotetrafluoroethane and 1,1,2-trichloro-1,2,2-trifluoroethane. Mixtures of these low-boiling liquids with one another and / or with other substituted or unsubstituted hydrocarbons can also be used.
- low-boiling liquid for the production of foams depends on the foam density that is to be achieved and, if appropriate, on the use of water. In general, amounts of 5 to 40 percent by weight based on 100 parts by weight of organic polyisocyanate give satisfactory results.
- the neutral, acidic or basic naphthenic acid salts which can be used according to the invention have a certain foam-stabilizing effect and influence the pore structure, so that such auxiliaries can be dispensed with in whole or in part in the production of the polyurethane foams.
- surface-active substances are also used in the process according to the invention.
- auxiliaries and additives can also be used. Examples include catalysts, plasticizers, flame retardants, hydrolysis protection agents, fungistatic and bacteriostatic substances, dyes, pigments and fillers.
- the reaction mixture can be customary catalysts, for example tertiary Amines, such as dimethylbenzylamine, dicyclohexylmethylamine, dimethylcyclohexylamine, N-methyl- or N-ethylmorpholine, dimethylpiperazine, pyridine, 1-azabicyclo- (3,3, O) -octane, dimethylaminoethanol, 1,2-dimethylimidazole and preferably triethylenediamine, and metal salts such as iron (II) chloride, zinc chloride and preferably tin (II) salts and dibutyltin dilaurate are added.
- the amount to be used is determined empirically as a function of the activity of the selected catalyst or the catalyst mixture determined by constitution.
- surface-active substances which serve to support the homogenization of the starting materials and, if appropriate, are also suitable for regulating the cell structure of the foams.
- examples include siloxane-oxyalkylene copolymers and other organopolysiloxanes, oxyethylated alkylphenols, oxyethylated fatty alcohols, paraffin oils, castor oil or rizonoleic acid esters and Vietnamese red oil, which are used in amounts of 0.2 to 6 parts by weight per 100 parts by weight of polyhydroxy compounds.
- plasticizer in the reaction mixture so that the tendency towards brittleness in the products is reduced.
- Conventional plasticizers can be used, but it is particularly expedient to use agents which contain phosphorus and / or halogen atoms and thereby increase the flame resistance of the polyurethane plastics.
- agents include tricresyl phosphate, tris-2-chloroethyl phosphate, tris-chloropropyl phosphate and tris-2,3-dibromopropyl phosphate.
- re flame retardants can be used. So it has proven to be useful to improve the fire behavior of polyurethane foams according to DIN 4102, that is, to get from building material class B3 to building material class B2, buildable flame retardants, for example diethanolamino - methylphosphoric acid diethyl ester, 2,3-dibromopropanol or to use a halogen-containing polyol (commercial product 0 Ixol BP 401 from Solvay).
- buildable flame retardants for example diethanolamino - methylphosphoric acid diethyl ester, 2,3-dibromopropanol or to use a halogen-containing polyol (commercial product 0 Ixol BP 401 from Solvay).
- Inorganic flame retardants such as antimony trioxide, arsenic oxide, ammonium phosphate and calcium sulfate are also suitable for flame retarding the polyurethane foams.
- the polyurethane foams according to the invention are produced by the prepolymer and preferably the one shot process.
- the liquid starting materials can be supplied individually or, if the components are solid, in the form of solutions or suspensions and mixed intensively in the mixing chamber.
- the two-component process and combine the mixture of polyhydroxy compound, blowing agent, optionally auxiliaries and additives to form component A and use the organic polyisocyanates as component B.
- the semi-hard and hard polyurethane foams produced according to the invention have a density of 15 to 150 g / l.
- the semi-hard foams are particularly characterized by their high toughness, low brittleness and good flow properties.
- the hard foams have excellent compressive strengths and can be processed into sandwich panels in formulations for double belt systems at high production speeds.
- component A consisting of with component B, consisting of a mixture of diphenylmethane diisocyanates and polyphenyl polymethylene polyisocyanates (crude MDI) with an NCO content of 30%, intimately mixed and reacted in such an amount that the ratio of Zerewitinoff-active hydrogen atoms of the compounds of component A to NCO groups of component B is 1.0: 1.05.
- component A consists of a mixture of diphenylmethane diisocyanates and polyphenyl polymethylene polyisocyanates (raw MDI) with an NCO content of 30% by weight.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Polyurethanes Or Polyureas (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT80101989T ATE4119T1 (de) | 1979-04-17 | 1980-04-14 | Verfahren zur herstellung von polyurethanschaumstoffen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19792915458 DE2915458A1 (de) | 1979-04-17 | 1979-04-17 | Verfahren zur herstellung von polyurethanschaumstoffen |
| DE2915458 | 1979-04-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0017948A1 true EP0017948A1 (fr) | 1980-10-29 |
| EP0017948B1 EP0017948B1 (fr) | 1983-07-13 |
Family
ID=6068506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80101989A Expired EP0017948B1 (fr) | 1979-04-17 | 1980-04-14 | Procédé de préparation de polyuréthanes alvéolaires |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0017948B1 (fr) |
| AT (1) | ATE4119T1 (fr) |
| DE (2) | DE2915458A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0672694A1 (fr) * | 1994-03-17 | 1995-09-20 | Bayer Ag | Procédé de préparation de polyuréthanes éventuellement cellulaires |
| WO1996033230A1 (fr) * | 1995-04-18 | 1996-10-24 | Unichema Chemie B.V. | Materiau polymere |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1802500A1 (de) * | 1967-10-12 | 1969-05-29 | Eggers Lura Aldo Maria Andrea | Polyurethane aus Fettsaeuren und Verfahren zur Herstellung derselben |
| DE1953637A1 (de) * | 1969-10-24 | 1971-04-29 | Bayer Ag | Verfahren zur Herstellung von Schaumstoffen |
| DE2614203A1 (de) * | 1975-10-30 | 1977-05-12 | Dow Chemical Europ | Verfahren zum herstellen von polyurethan-schaumstoffen |
-
1979
- 1979-04-17 DE DE19792915458 patent/DE2915458A1/de not_active Withdrawn
-
1980
- 1980-04-14 EP EP80101989A patent/EP0017948B1/fr not_active Expired
- 1980-04-14 AT AT80101989T patent/ATE4119T1/de not_active IP Right Cessation
- 1980-04-14 DE DE8080101989T patent/DE3064087D1/de not_active Expired
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1802500A1 (de) * | 1967-10-12 | 1969-05-29 | Eggers Lura Aldo Maria Andrea | Polyurethane aus Fettsaeuren und Verfahren zur Herstellung derselben |
| DE1953637A1 (de) * | 1969-10-24 | 1971-04-29 | Bayer Ag | Verfahren zur Herstellung von Schaumstoffen |
| DE2614203A1 (de) * | 1975-10-30 | 1977-05-12 | Dow Chemical Europ | Verfahren zum herstellen von polyurethan-schaumstoffen |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0672694A1 (fr) * | 1994-03-17 | 1995-09-20 | Bayer Ag | Procédé de préparation de polyuréthanes éventuellement cellulaires |
| CN1071762C (zh) * | 1994-03-17 | 2001-09-26 | 拜尔公司 | 制备可带微孔的聚氨酯的方法 |
| WO1996033230A1 (fr) * | 1995-04-18 | 1996-10-24 | Unichema Chemie B.V. | Materiau polymere |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0017948B1 (fr) | 1983-07-13 |
| DE2915458A1 (de) | 1980-10-30 |
| DE3064087D1 (en) | 1983-08-18 |
| ATE4119T1 (de) | 1983-07-15 |
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