EP0018885A1 - Procédé de fabrication de cavités hyperfréquences, noyaux utilisés dans ce procédé et cavités obtenues par ce procédé - Google Patents
Procédé de fabrication de cavités hyperfréquences, noyaux utilisés dans ce procédé et cavités obtenues par ce procédé Download PDFInfo
- Publication number
- EP0018885A1 EP0018885A1 EP80400524A EP80400524A EP0018885A1 EP 0018885 A1 EP0018885 A1 EP 0018885A1 EP 80400524 A EP80400524 A EP 80400524A EP 80400524 A EP80400524 A EP 80400524A EP 0018885 A1 EP0018885 A1 EP 0018885A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cavity
- core
- cavities
- integral parts
- internal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 13
- 238000005323 electroforming Methods 0.000 claims abstract description 13
- 238000000605 extraction Methods 0.000 claims abstract description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims description 6
- 229910001369 Brass Inorganic materials 0.000 claims description 5
- 239000010951 brass Substances 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
- 239000004332 silver Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 238000005234 chemical deposition Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000004090 dissolution Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 238000005554 pickling Methods 0.000 claims description 2
- 238000007747 plating Methods 0.000 claims description 2
- 238000005192 partition Methods 0.000 abstract description 5
- 239000012528 membrane Substances 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 6
- 229910052759 nickel Inorganic materials 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 210000000554 iris Anatomy 0.000 description 2
- 229910001095 light aluminium alloy Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229920001651 Cyanoacrylate Polymers 0.000 description 1
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001978 electrochemical passivation Methods 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910001234 light alloy Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
- H01P11/008—Manufacturing resonators
Definitions
- the present invention relates to a method for manufacturing, by electroforming, microwave cavities comprising integral parts integral with the internal walls of the cavity.
- the present invention aims to avoid the above drawbacks and relates not only to a manufacturing process but also to the cores for the implementation of this process and to the cavities obtained by this process.
- the baths making it possible to make the various deposits are commercial baths.
- the baths For the electrolytic adhesion deposits of brass, copper or nickel, the baths must have a composition such that the metal undercoat obtained by chemical means is not attacked, which would cause a defective adhesion of the electrolytic adhesion deposit. . These baths are in common use for the electrolytic treatment of light alloys.
- the high frequency conductive metal undercoat is obtained using the baths marketed for coating the electronic cavities; these are generally cyanide baths.
- the baths used for depositing copper up to the desired thickness for the walls of the cavity are acid baths with high penetration, comprising organic agents intended to promote the formation of layers of compact and homogeneous structure.
- These types of bath are in common use in the technique of printed circuits; they are based on copper sulphate and sulfuric acid; with this type of bath and the process used, correct deposits of copper are obtained in the angles, even when these angles are equal to or slightly less than 90 °.
- baths of the type discussed for the high frequency conductive metal underlay can be used.
- the bath used for the electrolytic passivation of the finishing silver deposit is a commercial bath of common use in electrolytic treatments of surfaces.
- the cores mentioned above are produced so as to electroform the integral parts of the cavity at the same time as the cavity itself.
- the shapes of integral parts are hollowed out in the cores, with tolerances on their dimensions corresponding to the desired tolerances for the integral parts to be produced.
- the cores are made entirely of metal.
- Figures 1, 3, 5 show partially cut cavities so that the integral parts appear which have been inserted therein by electroforming. These three cavities have the form of waveguides and one of the cutouts intended to show their integral parts, is produced according to a longitudinal median plane.
- Figure 1 is a partial view of a cavity, 1, comprising two rods 10, 11. This cavity, like besides the cavities shown in Figures 3 and 5, was produced by electroforming according to the method described above.
- FIG. 2 shows a core 2 whose position has been shown in dotted lines to reveal two holes 20, 21 intended to give the rods 10 and 11 of the cavity according to FIG. 1.
- the core 2 of FIG. 2 is a core of light aluminum alloy (AU4G: aluminum alloy with 4% copper and 1% magnesium), produced by machining.
- the extraction of this core, after the electrolytic copper layer has been deposited, is done by dissolving in a hot 10% sodium hydroxide solution, under current. air and at a temperature of around 70 ° C.
- the duration of solubilization of a core under such conditions depends, of course, on the thickness of metal to be dissolved and on the contact surface between the metal and the dissolving liquid.
- FIG. 5 is a partial view of a cavity 5 comprising three internal partitions 51, 52, 53.
- the core, 6, having been used to manufacture this cavity is shown in FIG. 6; it is formed by a cylinder in which notches such as 60 are made; it is these notches which, during electroforming, give the internal partitions of the cavity.
- the core 6 is a core of light aluminum alloy (AG5: aluminum alloy with 5% magnesium), it is obtained by foundry with "lost wax". This core is dissolved, after use, in the same way as the core of Figure 2.
- FIG. 7 represents a core 7 intended to allow the manufacture, according to the method described above, of a quadruplexer for reuse of frequencies; the q uadruplexer is intended for an antenna.
- This core comprises a cross element 70 and, on either side of this element, two other elements 71 and 72 bonded to the cross at the intersection of its two branches.
- the core 7 comprises, at the intersection of the cross, a metallic piece of brass 73, which crosses the cross; this part is hollow and has partitions which, because of their position, could not be obtained by electroforming at the same time as the rest of the quadruplexer.
- the partial views 1, 3, 5 do not show the flanges of the cavities, used for fixing in the microwave assemblies for which these cavities are intended; Similarly, on the partial views of cores 2, 4, 6, 7, the parts of the core on which, during electroforming, the deposits which constitute the flanges are not shown.
- This omission is voluntary because on the one hand it makes it possible to better highlight on the drawings the integral parts and the shapes of cores leading to obtaining such integral parts, and on the other hand the obtaining of flanges does not pose any problems from the moment when it is known to manufacture a cavity with internal integral parts.
- the flanges are obtained by stainless steel parts bonded to the rest of the core and whose faces which must not receive metallic deposits are covered with a layer of air-drying vinyl paint, or plastic tape, or plastic covers.
- the invention is not limited to the examples described; thus the cohesion of the cores can be increased by mechanical means, metallic or non-metallic, which are removed once the electroforming is completed.
- variants within the reach of those skilled in the art can be found in the example of the manufacturing process which has been described, in particular as regards the types of metals deposited, the thicknesses of the deposits and the number of deposits; this is how, in certain cases, the second silver plating, that is to say that produced after the core has been removed, can be avoided.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
- Electroplating Methods And Accessories (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR7911024 | 1979-05-02 | ||
| FR7911024A FR2455801A1 (fr) | 1979-05-02 | 1979-05-02 | Procede de fabrication de cavites hyperfrequences, noyaux utilises dans ce procede et cavites obtenues par ce procede |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0018885A1 true EP0018885A1 (fr) | 1980-11-12 |
Family
ID=9224927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80400524A Withdrawn EP0018885A1 (fr) | 1979-05-02 | 1980-04-18 | Procédé de fabrication de cavités hyperfréquences, noyaux utilisés dans ce procédé et cavités obtenues par ce procédé |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0018885A1 (2) |
| FR (1) | FR2455801A1 (2) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2524718A1 (fr) * | 1982-04-06 | 1983-10-07 | Thomson Csf | Procede de fabrication d'un guide d'onde pour emetteur-recepteur d'ondes electro-magnetiques et guide d'onde obtenu par ce procede |
| FR2541517A1 (fr) * | 1983-02-22 | 1984-08-24 | Kabelmetal Electro Gmbh | Procede pour la realisation d'un element constitutif de guide d'ondes |
| FR2546333A1 (fr) * | 1983-05-20 | 1984-11-23 | Thomson Csf | Procede de fabrication d'une ligne coaxiale a grande resistance thermique et ligne coaxiale obtenue par ce procede |
| EP0388290A1 (en) * | 1989-03-17 | 1990-09-19 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Optical waveguides formed from multiple layers |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2502405A1 (fr) * | 1981-03-18 | 1982-09-24 | Portenseigne | Systeme de reception de signaux hyperfrequences a polarisations orthogonales |
-
1979
- 1979-05-02 FR FR7911024A patent/FR2455801A1/fr active Granted
-
1980
- 1980-04-18 EP EP80400524A patent/EP0018885A1/fr not_active Withdrawn
Non-Patent Citations (3)
| Title |
|---|
| H.W. DETTNER et al.: "HANDBUCH DER GALVANOTECHNIK", Vol. 1, 2eme partie, 1964 Carl Hanser Verlag Munich DE. * Pages 788-791, paragraphes 11.082 et 11.083; page 1029, lignes 34-41; pages 1035 - 1037, paragraphe 15.131, alineas 1,2,3 et dernier alinea; pages 1040-1041, paragraphe 15.14 * * |
| H.W. DETTNER et al.: "HANDBUCH DER GALVANOTECHNIK", Vol. 2, 1966 Carl Hanser Verlag Munich DE. * Pages 654 -655, paragraphes 19.22, 19.23 et 19.241; page 660, ligne 5;pages 662-663, paragraphe 19-253; page 751, paragraphe 21.7, alinea 1; page 789, paragraphe 22.025, dernier alinea et paragraphe 22.025.1, alinea 1;pages 797-799, paragraphe 22.025.4; page 526, paragraphe 17.156. 104, alinea 2 * * |
| TELEFUNKEN-ZEITUNG, Vol. 37, No. 2, 1964 Berlin DE E. BERTL et al.: "Galvanoplastische Herstellung von engtolerierten Hohlleiter-Bauelementen", pages 149-153. * En entier * * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2524718A1 (fr) * | 1982-04-06 | 1983-10-07 | Thomson Csf | Procede de fabrication d'un guide d'onde pour emetteur-recepteur d'ondes electro-magnetiques et guide d'onde obtenu par ce procede |
| EP0091352A1 (fr) * | 1982-04-06 | 1983-10-12 | Alcatel Thomson Faisceaux Hertziens | Procédé de fabrication d'un guide d'onde pour émetteur-récepteur d'ondes électro-magnétiques, et guide d'onde obtenu par ce procédé |
| FR2541517A1 (fr) * | 1983-02-22 | 1984-08-24 | Kabelmetal Electro Gmbh | Procede pour la realisation d'un element constitutif de guide d'ondes |
| FR2546333A1 (fr) * | 1983-05-20 | 1984-11-23 | Thomson Csf | Procede de fabrication d'une ligne coaxiale a grande resistance thermique et ligne coaxiale obtenue par ce procede |
| EP0129453A1 (fr) * | 1983-05-20 | 1984-12-27 | Alcatel Thomson Faisceaux Hertziens | Procédé de fabrication d'une ligne coaxiale à grande résistance thermique |
| EP0388290A1 (en) * | 1989-03-17 | 1990-09-19 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Optical waveguides formed from multiple layers |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2455801B1 (2) | 1985-03-15 |
| FR2455801A1 (fr) | 1980-11-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| AK | Designated contracting states |
Designated state(s): DE GB IT |
|
| 17P | Request for examination filed |
Effective date: 19810319 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19830428 |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: MONTAGNAT, RAOUL Inventor name: VAN DEN ABBEELE, ALFRED |