EP0033391A1 - Procédé de fabrication de produits résistant aux inflammations ou incombustibles basés sur des matériaux fibreux - Google Patents

Procédé de fabrication de produits résistant aux inflammations ou incombustibles basés sur des matériaux fibreux Download PDF

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Publication number
EP0033391A1
EP0033391A1 EP80108159A EP80108159A EP0033391A1 EP 0033391 A1 EP0033391 A1 EP 0033391A1 EP 80108159 A EP80108159 A EP 80108159A EP 80108159 A EP80108159 A EP 80108159A EP 0033391 A1 EP0033391 A1 EP 0033391A1
Authority
EP
European Patent Office
Prior art keywords
fiber
pulp
added
materials
minerals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP80108159A
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German (de)
English (en)
Other versions
EP0033391B1 (fr
Inventor
Alfons K. Herr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19803003371 external-priority patent/DE3003371A1/de
Priority claimed from DE19803020033 external-priority patent/DE3020033C2/de
Application filed by Individual filed Critical Individual
Publication of EP0033391A1 publication Critical patent/EP0033391A1/fr
Application granted granted Critical
Publication of EP0033391B1 publication Critical patent/EP0033391B1/fr
Expired legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/34Ignifugeants
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0002Flame-resistant papers; (complex) compositions rendering paper fire-resistant

Definitions

  • the object of the invention is therefore to introduce such fire retardants, in particular boric acid, into the products to be formed from fibrous materials, without having to give up the proven and economically feasible wet process in the manufacture of the fiber materials.
  • German patent application P 28 31 616.7 specifies a process for producing a non-combustible material made from mineral substances, in which a solid is produced using residual sewage sludge and / or moist wood cutting chips by adding boron minerals to these raw materials. These boron minerals are mixed with sulfuric acid and the resulting mixture is then glued with a plastic resin and hot pressed.
  • This material which can be obtained in this way, has similar material properties to chipboard, but is non-combustible due to the proportion of boric acid contained in it and at least partially glass- or ceramic-forming minerals.
  • the relationship of this well-known material to chipboard is also evident in the way it is manufactured, which is identical to the manufacture of chipboard except for the preparation of fire protection agents.
  • the starting materials are therefore practically dry or at most have a moisture content of up to 25%.
  • the products covered by the invention are to be produced in the wet process on suction filters, paper machines - Fourdrinier or circular sieve machines - the aqueous starting suspension should have a solids content of only 0.5% to a maximum of 5% for the dewatering machine used .
  • the dry introduction of powdery, water-insoluble fire protection materials is still possible, so this is ruled out in the production of the products mentioned, which correspond to cardboard, cardboard or fiberboard.
  • the invention is intended to make use of this proven method of converting boron minerals into boric acid, since the use of this method not only promises to achieve good fire protection, but also because it is very economical.
  • a further consideration when using this known method is that it should be possible, in the combination of the known wet process for the production of paper, cardboard, cardboard and fiberboard with the known process for the dry production of fire-protected materials, to produce fiber-reinforced gypsum boards which have good strength properties with a low swelling rate and low water absorption.
  • Such gypsum boards are particularly needed for dry interior finishing and plastering of walls, since they not only have good properties that improve the indoor climate and can be nailed by the fiber reinforcement and have sufficient strengths that determine their utility value, but also easy to assemble and, when using the invention Process, should also be economically producible. Fire protection would of course also be of great importance here, since this protection must be required for the interior lining of rooms.
  • the invention it is possible to produce flame-retardant or non-flammable products based on fibrous materials in an economical manner by treating the fibrous materials into an aqueous slurry tet and this porridge boron minerals and mineral acid are intimately admixed and that the mixture thus formed is fed to a nonwoven and fiber dewatering machine after a ripening period, dewatered and then dried.
  • Organic fibers which are inexpensive and partly available as waste products, are generally used as fibrous materials. However, it is also possible to use non-organic fibers, such as mineral fibers (asbestos), glass fibers (staple fibers) or plastic fibers.
  • non-organic fibers such as mineral fibers (asbestos), glass fibers (staple fibers) or plastic fibers.
  • the mineral acid is expediently added in a stoichiometric ratio. It can be added in such an amount that the mixture immediately after adding the mineral acid reaches a pH between 1.5 and 3.0, preferably 2.0. A tendency towards neutralization can be achieved when the process is carried out by extending the ripening time after addition of the mineral acid.
  • the mineral acid used is expediently sulfuric acid, with the aid of which not only the calcium sulfate formation already discussed can take place, but which is also very inexpensively available as waste acid.
  • Example 2 To produce a fiber-reinforced gypsum board, 225 kg of wood pulp or defibrator material or a mixture of the two are introduced into a Dutchman and brought into a fiber suspension with 5% solids content with production water. Then 480 kg of colemanite (approx. 45% boron content) are added and mixed until a homogeneous mixture is obtained. 235 kg of sulfuric acid are then slowly mixed in, the pH of the acidified mixture not being below 2.0, but also not above 2.8. This mixture matures in the subsequent storage chest, the pH increasing to 4.5 to 4.8. The fiber mixture is then further processed like a fiber insulation board, but the end product is to be addressed as a reinforced gypsum board.
  • the boric acid content of the gypsum board in the case of circulating production water is about 26% by weight in the end product, that is to say the product is therefore non-combustible in the sense of DIN 4102, Class A2 is.
  • the gypsum board when carrying out the process, it is possible to add the gypsum, which has been made with production water, to the matured pulp. The drainage is then carried out on a known drainage machine suitable for this purpose.
  • the Endergeb- 2 is is has definitely a reinforced gypsum board, which is not only protected against fire or combustible and benerkenshong strength properties.
  • Example 3 The same batch of material as in Example 1 is used to produce a fire-resistant hardboard. Before the finished fiber-colemanite-sulfuric acid mixture from the Dutch or a mixing chest expires, 0.5 to 2% of an acid-curing synthetic resin is added. After leaving the dewatering machine, the nonwovens are dewatered in a press and pressed to form a hardboard, which receives the usual strength through the connection of the fiber under pressure and heat and is also fire-protected.
  • Example 4 For the production of flame-retardant fiber insulation boards which are to be subsequently processed into shaped bodies, a fiber suspension according to Example 1 must first be produced in a Dutchman or a mixing chest. After the mixture ripened, the pH rose to about 5.0. Now at least 20 parts by weight of a precipitable thermoplastic in powder or dispersion form are added to the pulp and fixed on the fibers by the usual precipitation process. It is advisable to choose a plastic containing plasticizer. The fiber pulp is then further processed into fiber insulation panels as described in Example 1. The finished fiber lamb board can now be pressed under pressure and heat in a mold made of a matrix and a male mold to a shaped body.
  • the fibrous material should have a solids content of approximately 5% by weight.
  • Fresh water and later the wastewater from the rotary or Fourdrinier machine from the production of such paper is used for the pulp.
  • the fiber / colemanite mixture is then acidified to a pH of 2.0 to 2.5 by slowly adding 117 kg of sulfuric acid.
  • the mixture should then ripen for at least one hour and is then processed as usual. Until this processing, the pH rose to about 4.5.
  • the end product is a solid, non-flammable paper.
  • Fresh water and, after the start of production, the return water from the suction section of the Fourdrinier machine are used to produce the pulp.
  • the solids content should be 5%.
  • the pulp is now 240 kg Cdlemanite (approx. 45% boron content) mixed in homogeneously.
  • 117 kg of concentrated or the corresponding amount of dilute sulfuric acid are slowly added to the circulating fiber pulp and mixed until the mixture is homogeneous and has a pH of 2.0 to 2. 5 has reached.
  • the fabric can mature in the storage chest; the pH then rose to about 4.5 to 4.8.
  • the mixture is brought to the required level of processing in the machine chest.
  • the processing of the fiber ice takes place as usual. The result is a solid box that is no longer flammable.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Paper (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Multicomponent Fibers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Nonwoven Fabrics (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
EP80108159A 1980-01-31 1980-12-23 Procédé de fabrication de produits résistant aux inflammations ou incombustibles basés sur des matériaux fibreux Expired EP0033391B1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE3003371 1980-01-31
DE19803003371 DE3003371A1 (de) 1980-01-31 1980-01-31 Faserwerkstoff
DE19803020033 DE3020033C2 (de) 1980-05-24 1980-05-24 Verfahren zum Herstellen schwer entflammbarer oder nicht brennbarer Produkte auf der Basis fasriger Materialien
DE3020033 1980-05-24

Publications (2)

Publication Number Publication Date
EP0033391A1 true EP0033391A1 (fr) 1981-08-12
EP0033391B1 EP0033391B1 (fr) 1983-10-12

Family

ID=25783451

Family Applications (1)

Application Number Title Priority Date Filing Date
EP80108159A Expired EP0033391B1 (fr) 1980-01-31 1980-12-23 Procédé de fabrication de produits résistant aux inflammations ou incombustibles basés sur des matériaux fibreux

Country Status (5)

Country Link
US (1) US4352719A (fr)
EP (1) EP0033391B1 (fr)
CA (1) CA1147911A (fr)
FI (1) FI69161C (fr)
NO (1) NO810285L (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT386378B (de) * 1983-12-24 1988-08-10 Kunnemeyer Hornitex Verfahren zur herstellung brandgeschuetzter spanplatten und holzspanformteile

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3110864C2 (de) * 1981-03-20 1984-10-04 Alfons K. 7513 Stutensee Herr Verfahren zur Herstellung eines asbestfreien Baumaterials
DE4324764A1 (de) * 1993-07-23 1995-01-26 Hans Herberger Bauelement
US6409824B1 (en) 2000-04-25 2002-06-25 United States Gypsum Company Gypsum compositions with enhanced resistance to permanent deformation
US7163974B2 (en) * 2000-05-14 2007-01-16 U.S. Borax Inc. Lignocellulosic composites
WO2002006417A1 (fr) * 2000-07-17 2002-01-24 U.S. Borax Inc. Composition de conservation a base de borates a faible solubilite ou a solubilite elevee
US6368529B1 (en) 2000-05-14 2002-04-09 U.S. Borax Inc. Lignocellulosic composite
US6716310B2 (en) * 2001-12-31 2004-04-06 Kimberly-Clark Worldwide, Inc. Process for manufacturing a cellulosic paper product exhibiting reduced malodor
US20050037221A1 (en) * 2002-07-31 2005-02-17 Fox Roger F. Penetration improvement of copper amine solutions into dried wood by addition of carbon dioxide
CN101338534B (zh) * 2007-07-03 2010-11-17 山西鑫秀工矿废渣利用有限公司 一种工业尾矿或固废物纤维纸浆及其为原料的造纸方法
CA2794568C (fr) * 2010-03-26 2014-06-10 Blmh Technologies Inc. Procede de formation d'un produit a base de cellulose resistant au feu et appareil associe
US8323785B2 (en) 2011-02-25 2012-12-04 United States Gypsum Company Lightweight, reduced density fire rated gypsum panels
MX2014009534A (es) 2012-02-17 2014-10-13 United States Gypsum Co Productos de yeso con aditivos disipadores de calor de alta eficiencia.
US12139438B2 (en) 2019-06-06 2024-11-12 Eco Boron LLC Fire resistant compositions and articles and methods of preparation and use thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1025188A (en) * 1964-03-06 1966-04-06 Celotex Ltd Improvements in or relating to fibre building board

Family Cites Families (19)

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Publication number Priority date Publication date Assignee Title
DE354544C (de) 1920-12-23 1922-06-09 Kurt Joost Dr Ing Verfahren zum Fuellen von Papier im Hollaender
DE947777C (de) 1953-01-30 1956-08-23 Spanitbolaget Torstensson & Co Verfahren zur Behandlung von Holzabfall zwecks Verwendung zusammen mit hydraulischen Bindemitteln zur Herstellung von Baumaterialien
CH354321A (de) 1956-04-13 1961-05-15 Borax Cons Ltd Verfahren zur Herstellung von feuerfestem Papier oder Karton
US2935471A (en) * 1958-09-10 1960-05-03 Du Pont Flame retardant composition
DE1812825U (de) 1960-03-28 1960-06-09 Hartmann & Co W Metallfenster.
US3202570A (en) * 1961-06-12 1965-08-24 Wood Conversion Co Method of forming a fiberboard containing a fire-retardant hydrated borate and product thereof
US3380842A (en) * 1963-09-20 1968-04-30 Georgia Pacific Corp Decorative composition and a process for its use
US3453160A (en) * 1963-11-12 1969-07-01 Kaiser Gypsum Co Process for making structural gypsum board for neutron shielding
US3379608A (en) * 1964-01-16 1968-04-23 United States Gypsum Co Water-felted mineral wool building and insulation product including nonfibrous cellulose binder
US3438847A (en) * 1965-02-26 1969-04-15 Weyerhaeuser Co Process of treating composite boards with borate chemicals produced thereby and product
GB1261134A (en) 1969-11-05 1972-01-19 Ch Traktorny Zd Directional control valves for the power cylinders of operating elements of machines
FR2160810A1 (fr) 1971-11-22 1973-07-06 United States Gypsum Co
US3988199A (en) * 1975-01-27 1976-10-26 Johns-Manville Corporation Perlite insulation board and method of making the same
US3983040A (en) * 1975-08-07 1976-09-28 Draganov Samuel M Fire-retardant composition and process of producing same
DE2621739C2 (de) 1976-05-15 1985-10-03 Chemische Fabrik Kalk GmbH, 5000 Köln Verfahren zur Herstellung einer Flammschutzkomponente für Holzspanplatten
US4168175A (en) * 1978-04-26 1979-09-18 Vitrofil Corporation Fire retardant compositions
DE2831633C2 (de) * 1978-07-19 1984-08-09 Kataflox Patentverwaltungs-Gesellschaft mbH, 7500 Karlsruhe Verfahren zur Herstellung eines Brandschutzmittels
DE2831616C2 (de) * 1978-07-19 1984-08-09 Kataflox Patentverwaltungs-Gesellschaft mbH, 7500 Karlsruhe Verfahren zum Herstellen eines nicht brennbaren Formkörpers
US4173666A (en) * 1978-09-11 1979-11-06 Quinto Mario J Flame resistant cellulose fiber insulation and process of preparing it

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1025188A (en) * 1964-03-06 1966-04-06 Celotex Ltd Improvements in or relating to fibre building board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT386378B (de) * 1983-12-24 1988-08-10 Kunnemeyer Hornitex Verfahren zur herstellung brandgeschuetzter spanplatten und holzspanformteile

Also Published As

Publication number Publication date
FI810244L (fi) 1981-08-01
US4352719A (en) 1982-10-05
EP0033391B1 (fr) 1983-10-12
FI69161B (fi) 1985-08-30
NO810285L (no) 1981-08-03
CA1147911A (fr) 1983-06-14
FI69161C (fi) 1985-12-10

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