EP0046256A1 - Elément de construction en vue et procédé pour sa fabrication - Google Patents
Elément de construction en vue et procédé pour sa fabrication Download PDFInfo
- Publication number
- EP0046256A1 EP0046256A1 EP81106227A EP81106227A EP0046256A1 EP 0046256 A1 EP0046256 A1 EP 0046256A1 EP 81106227 A EP81106227 A EP 81106227A EP 81106227 A EP81106227 A EP 81106227A EP 0046256 A1 EP0046256 A1 EP 0046256A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grain size
- dimensionally
- weight
- synthetic resin
- dimensionally stable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 17
- 239000011707 mineral Substances 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 11
- 239000000057 synthetic resin Substances 0.000 claims abstract description 9
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims description 15
- 239000000945 filler Substances 0.000 claims description 5
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 10
- 235000013339 cereals Nutrition 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
- 239000010453 quartz Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000005662 Paraffin oil Substances 0.000 description 4
- 235000013312 flour Nutrition 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 229920006327 polystyrene foam Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 239000004795 extruded polystyrene foam Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002352 surface water Substances 0.000 description 2
- SMNOVRZDAZZQTI-UHFFFAOYSA-N 1-[dibutyl(dodecanoyl)stannyl]dodecan-1-one Chemical compound CCCCCCCCCCCC(=O)[Sn](CCCC)(CCCC)C(=O)CCCCCCCCCCC SMNOVRZDAZZQTI-UHFFFAOYSA-N 0.000 description 1
- 206010010774 Constipation Diseases 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006561 solvent free reaction Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/243—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 one at least of the material being insulating
Definitions
- the invention relates to a dimensionally stable, dimensionally stable visible component for installation on walls and roofs, consisting of an insulation board with a firmly connected cover.
- the invention is based on the object of sealing against surface water, heat-insulating, mountable sight Finding a component with a lively surface structure that maintains a clear appearance even after prolonged use and remains fully functional in the long term.
- the cover consists of a heap of coarse-grained minerals with a grain size of 3 - 30 mm, provided with 3 to 25 wt. -% and fine-grained minerals with a grain size of 0.005 to 1 mm are filled.
- Another advantage of the cover is the extensive resistance to flying flames and radiant heat, which significantly reduces the risk of fire with heat-insulating plastic foam panels. Striking is also the clear, clean appearance of the protruding minerals, which show little contamination even after long use.
- Thermal insulation boards of a conventional type are suitable for the invention. Suitable are e.g. Thermal insulation boards based on polystyrene foam and those based on polyurethane foam. In a preferred embodiment, thermal insulation boards are used, which is a combination element consisting of an inner core made of rigid polystyrene foam and outer cover layers made of cement-bound wood chips.
- the synthetic resin binders to be used according to the invention are preferably those which have a low tendency towards thermoplasticity.
- Two-component binders e.g. based on epoxy or polyurethane resins are used, preference being given to low-solvent or solvent-free combinations.
- Catalysts can be used to influence the curing rate, with tertiary amines and metal compounds such as e.g. Dibutyltin dilaurate can be used.
- Fillers are used for the joint filler, as are also used in the paint and paint sector.
- slate flour, calcium carbonate flour and quartz flour are suitable for this purpose.
- the binder consists of a synthetic resin containing isocyanate groups, in particular of a component which reacts under atmospheric humidity.
- Binders which contain isocyanate groups and which undergo a crosslinking reaction during and after processing in contact with atmospheric moisture have proven to be particularly favorable.
- These can be derivatives of diphenylmethane diisocyanate and also derivatives of aliphatic polyisocyanates such as e.g. Hexamethylene diisocyanate and isophorone diisocyanate.
- the coarse-grained minerals have a grain size between 5-15 mm.
- Quartz has proven itself as a mineral substance. Coarse-tipped or rounded calcium carbonate fractions are also used. Almost all minerals are suitable, so that the selection can be made according to the desired appearance.
- the fine-grained minerals consist of silicate hollow beads with a specific weight of less than 1 g / cm 3 and a grain size of 0.005-0.5 mm.
- This material forms a tight bond with resins and is therefore also suitable for joints between the exposed building elements.
- the visible surface is provided with a polyurethane seal.
- the visible surfaces can be sealed, with color-stable, weather-resistant polyurethanes having proven particularly effective.
- the resin-impregnated, coarse-grained minerals of 10 - 40 mm thickness are applied to one side of the insulating plate with a thickness of 10 to 80 mm using a doctor blade and evenly distributed. If the solidification of the binder no longer allows the coarse-grained minerals to move, the filling quantity is introduced into the joints with even distribution. The surface is then brushed so that the individual minerals come out plastically. The plate may then harden after sealing and can then be transported to the construction site.
- the panels according to the invention can be assembled, the type of thermal insulation panels used being decisive for the assembly.
- Laying on wooden or aluminum moldings done for thermal insulation with cement-bonded wood chip layers can be a bonding with the usual mineral or synthetic resin adhesives done - for bare boards based on thermal insulation materials that can.
- the joints between the components are closed with the same joint mortar as was used for the second layer of the building boards according to the invention.
- the use of the building boards according to the invention for covering terraces or roofs is interesting.
- a complex process is nowadays accepted for covering terraces over inhabited rooms, whereby concrete slabs are loosely stored on the rubber pads over the waterproofing to ensure drainage below the concrete slabs.
- This construction is complex, heavy-duty and sensitive to constipation.
- the panel thickness must be dimensioned so that there is sufficient pressure resistance. A layer thickness of 20 mm is sufficient for this, which leads to a considerable weight saving compared to the conventional cover.
- the processing is done by pouring and spreading with spatulas.
- the processing time is 30-40 minutes, while the hardening takes place within 24 hours.
- This combination is not suitable as a component due to the low dimensional stability, which leads to bulging of the plate after only a few days.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Building Environments (AREA)
- Polyurethanes Or Polyureas (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19803031352 DE3031352A1 (de) | 1980-08-20 | 1980-08-20 | Sicht-bauelement |
| DE3031352 | 1980-08-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0046256A1 true EP0046256A1 (fr) | 1982-02-24 |
| EP0046256B1 EP0046256B1 (fr) | 1984-02-22 |
Family
ID=6109982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81106227A Expired EP0046256B1 (fr) | 1980-08-20 | 1981-08-10 | Elément de construction en vue et procédé pour sa fabrication |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0046256B1 (fr) |
| DE (2) | DE3031352A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1012028A3 (nl) * | 1998-06-09 | 2000-04-04 | Swenters Ivo Theodoor | Prefab-wandelement en werkwijze voor het vervaardigen van zulk prefab-wandelelement. |
| USD767170S1 (en) | 2013-11-01 | 2016-09-20 | Groupe Isolofoam Inc. | Panel |
| US10422131B2 (en) | 2013-11-01 | 2019-09-24 | Groupe Isolofoam Inc. | Rigid insulating panel and rigid insulation panel assembly |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104613648A (zh) * | 2015-01-29 | 2015-05-13 | 广东百思特管业科技有限公司 | 一种盘管式换热器进出工质咀螺纹压紧连接机构 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1824842U (de) * | 1957-11-25 | 1961-01-12 | Ernst Baur & Co Nachf K G Chem | Bauformkoerper, insbesondere bauplatte fuer fussboden- und wandbelag. |
| DE1828813U (de) * | 1960-10-10 | 1961-03-30 | Wilhelm Dr Aldag | Mehrschichtige wand- und fussbodenplatte. |
| DE1938852U (de) * | 1966-03-25 | 1966-05-18 | Kgd Kunststoff G M B H | Wandbauelement, insbesondere aus quarzsandgemisch tem giessharz mit isolierkern. |
| US3502539A (en) * | 1966-07-14 | 1970-03-24 | Monsanto Co | Laminated product and process |
| DE2334489A1 (de) * | 1973-07-06 | 1975-02-20 | Kleinsteuber & Co | Verbundbauelement fuer waende, daecher etc. und verfahren zu dessen herstellung |
| DE2652944A1 (de) * | 1976-11-22 | 1978-05-24 | Wido F Schmitz | Putz |
| DE2708839B1 (de) * | 1977-03-01 | 1978-06-22 | Schmitz Wido F | Putz aus Zuschlagstoff und Bindemittel zur Beschichtung von Bauteilen |
| EP0002513A1 (fr) * | 1977-12-17 | 1979-06-27 | BASF Aktiengesellschaft | Procédé de fabrication de corps composites |
-
1980
- 1980-08-20 DE DE19803031352 patent/DE3031352A1/de not_active Withdrawn
-
1981
- 1981-08-10 EP EP81106227A patent/EP0046256B1/fr not_active Expired
- 1981-08-10 DE DE8181106227T patent/DE3162377D1/de not_active Expired
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1824842U (de) * | 1957-11-25 | 1961-01-12 | Ernst Baur & Co Nachf K G Chem | Bauformkoerper, insbesondere bauplatte fuer fussboden- und wandbelag. |
| DE1828813U (de) * | 1960-10-10 | 1961-03-30 | Wilhelm Dr Aldag | Mehrschichtige wand- und fussbodenplatte. |
| DE1938852U (de) * | 1966-03-25 | 1966-05-18 | Kgd Kunststoff G M B H | Wandbauelement, insbesondere aus quarzsandgemisch tem giessharz mit isolierkern. |
| US3502539A (en) * | 1966-07-14 | 1970-03-24 | Monsanto Co | Laminated product and process |
| DE2334489A1 (de) * | 1973-07-06 | 1975-02-20 | Kleinsteuber & Co | Verbundbauelement fuer waende, daecher etc. und verfahren zu dessen herstellung |
| DE2652944A1 (de) * | 1976-11-22 | 1978-05-24 | Wido F Schmitz | Putz |
| DE2708839B1 (de) * | 1977-03-01 | 1978-06-22 | Schmitz Wido F | Putz aus Zuschlagstoff und Bindemittel zur Beschichtung von Bauteilen |
| EP0002513A1 (fr) * | 1977-12-17 | 1979-06-27 | BASF Aktiengesellschaft | Procédé de fabrication de corps composites |
| DE2756399A1 (de) * | 1977-12-17 | 1979-06-28 | Basf Ag | Verfahren zur herstellung von verbundkoerpern |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1012028A3 (nl) * | 1998-06-09 | 2000-04-04 | Swenters Ivo Theodoor | Prefab-wandelement en werkwijze voor het vervaardigen van zulk prefab-wandelelement. |
| USD767170S1 (en) | 2013-11-01 | 2016-09-20 | Groupe Isolofoam Inc. | Panel |
| US10422131B2 (en) | 2013-11-01 | 2019-09-24 | Groupe Isolofoam Inc. | Rigid insulating panel and rigid insulation panel assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3162377D1 (en) | 1984-03-29 |
| DE3031352A1 (de) | 1982-04-01 |
| EP0046256B1 (fr) | 1984-02-22 |
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