EP0054625B1 - Surfaces de glissement dans des machines à piston - Google Patents
Surfaces de glissement dans des machines à piston Download PDFInfo
- Publication number
- EP0054625B1 EP0054625B1 EP81107414A EP81107414A EP0054625B1 EP 0054625 B1 EP0054625 B1 EP 0054625B1 EP 81107414 A EP81107414 A EP 81107414A EP 81107414 A EP81107414 A EP 81107414A EP 0054625 B1 EP0054625 B1 EP 0054625B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- coating
- running surface
- cylinder
- ceramic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract 3
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 6
- 239000004922 lacquer Substances 0.000 claims 2
- 239000004593 Epoxy Substances 0.000 claims 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 1
- 229910001928 zirconium oxide Inorganic materials 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract 2
- 239000003822 epoxy resin Substances 0.000 abstract 2
- 229920000647 polyepoxide Polymers 0.000 abstract 2
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 230000005496 eutectics Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 229910000632 Alusil Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 206010010904 Convulsion Diseases 0.000 description 1
- 229910001366 Hypereutectic aluminum Inorganic materials 0.000 description 1
- 101710116850 Molybdenum cofactor sulfurase 2 Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/126—Cylinder liners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/02—Surface coverings of combustion-gas-swept parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B1/00—Engines characterised by fuel-air mixture compression
- F02B1/02—Engines characterised by fuel-air mixture compression with positive ignition
- F02B1/04—Engines characterised by fuel-air mixture compression with positive ignition with fuel-air mixture admission into cylinder
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49249—Piston making
- Y10T29/49256—Piston making with assembly or composite article making
- Y10T29/49263—Piston making with assembly or composite article making by coating or cladding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/4927—Cylinder, cylinder head or engine valve sleeve making
- Y10T29/49272—Cylinder, cylinder head or engine valve sleeve making with liner, coating, or sleeve
Definitions
- the invention relates to the running surfaces of piston machines consisting of pistons and cylinders, in particular air compressors, according to the preamble of claim 1.
- the cylinders which usually consist of eutectic or hypereutectic aluminum alloys, are separated from the pistons, which are usually made of a eutectic aluminum alloy, and are made in mold or die-casting by coating a running surface.
- the friction partner piston which is made of mold aluminum, for example, in order to achieve a separation of the base materials. This separation is achieved through the use of iron, chromium, nickel layers or through the use of so-called lubricating varnishes with MOS 2 or graphite components.
- the invention has for its object a tread of the type mentioned and a method for producing such a tread. to create, which meet the highest demands in terms of wear resistance and heat resistance at high running speeds and high loads.
- the oxide ceramic material bound in synthetic resin varnish which preferably contains aluminum oxide (Al 2 0 3 ) and sintered zirconoid (Zr0 3 ), results in high wear resistance, whereby the combination of these two materials results in an elasticity that ensures that foreign bodies can be embedded.
- the coating also provides an ideal base for the wetting lubricants.
- the size of the wear resistance can be influenced by using different amounts of solids.
- the coating is carried out by application using a pressurized spray device. Since only one of the two friction partners is coated, the piston is ideal because of the lower workload.
- the piston is about an hour in a drying oven at a temperature of about 200 ° C, in particular dried from 220 ° C, a chemical transformation process causing the desired property of the surface. Subsequent processing of the surface is not necessary.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Compressor (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Paints Or Removers (AREA)
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT81107414T ATE6292T1 (de) | 1980-12-19 | 1981-09-18 | Laufflaechen in kolbenmaschinen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3047978 | 1980-12-19 | ||
| DE19803047978 DE3047978A1 (de) | 1980-12-19 | 1980-12-19 | Laufflaechen in kolbenmaschine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0054625A1 EP0054625A1 (fr) | 1982-06-30 |
| EP0054625B1 true EP0054625B1 (fr) | 1984-02-15 |
Family
ID=6119659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81107414A Expired EP0054625B1 (fr) | 1980-12-19 | 1981-09-18 | Surfaces de glissement dans des machines à piston |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4395442A (fr) |
| EP (1) | EP0054625B1 (fr) |
| AT (1) | ATE6292T1 (fr) |
| DE (2) | DE3047978A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006039679A1 (de) * | 2006-08-24 | 2008-02-28 | Audi Ag | Verfahren zur Bearbeitung von Zylinderlaufflächen eines Zylinderkurbelgehäuses oder von Zylinderbuchsen |
Families Citing this family (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6263628A (ja) * | 1985-09-17 | 1987-03-20 | Honda Motor Co Ltd | アルミニウム合金製摺動部材の組合せ |
| US4724819A (en) * | 1987-01-23 | 1988-02-16 | Precision National Plating Services, Inc. | Cylinder liner reconditioning process and cylinder liner produced thereby |
| US4870827A (en) * | 1987-08-12 | 1989-10-03 | United Technologies | Hybrid composite compressor |
| US5059099A (en) * | 1989-07-28 | 1991-10-22 | Wagner Spray Tech Corporation | Integral pump housing |
| US5084964A (en) * | 1989-07-28 | 1992-02-04 | Wagner Spray Tech Corporation | Aluminum die casting |
| DE3939704C2 (de) * | 1989-12-01 | 1994-06-09 | Glyco Metall Werke | Schichtwerkstoff für Gleitelemente und Verfahren zu seiner Herstellung |
| JP2514097B2 (ja) * | 1990-03-15 | 1996-07-10 | 帝国ピストンリング株式会社 | シリンダライナ |
| JP2529001Y2 (ja) * | 1990-09-27 | 1997-03-12 | アイシン精機株式会社 | 内燃機関用ピストン |
| US5193991A (en) * | 1991-03-01 | 1993-03-16 | Suprex Corporation | Liquefied carbon dioxide pump |
| US5224266A (en) * | 1991-06-21 | 1993-07-06 | Gratt Stanley H | Method of manufacturing a hydraulic pump cylinder |
| US5435872A (en) * | 1991-11-01 | 1995-07-25 | Decc Technology Partnership | Sized coated pistons |
| US5266142A (en) * | 1991-11-01 | 1993-11-30 | Decc Technology Partnership A Limited Partnership | Coated piston and method and apparatus of coating the same |
| US5435873A (en) * | 1991-11-01 | 1995-07-25 | Decc Technology Partnership, A Limited Partnership Of Which The Decc Company, Inc. Is A General Partner | Method and apparatus for sizing a piston |
| US5239955A (en) * | 1993-01-07 | 1993-08-31 | Ford Motor Company | Low friction reciprocating piston assembly |
| ES2124111B1 (es) * | 1994-11-15 | 1999-08-16 | Sintermetal Sa | Conjunto de embolo y guia de su vastago para amortiguadores hidraulicos. |
| US5884600A (en) * | 1998-02-20 | 1999-03-23 | General Motors Corporation | Aluminum bore engine having wear and scuff-resistant aluminum piston |
| DE19919725A1 (de) | 1999-04-30 | 2000-11-02 | Mahle Gmbh | Kolbenmotor mit einem Zylinder aus Leichtmetall |
| DE10051429C2 (de) * | 2000-10-17 | 2002-12-05 | Zexel Valeo Compressor Europe | Zylinderblock eines CO¶2¶-Axialkolbenverdichters zum Einsatz in einer Fahrzeugklimaanlage |
| US20020162618A1 (en) * | 2001-05-04 | 2002-11-07 | David Landa | Process for making adhesive bonded sintered plates |
| US6495267B1 (en) | 2001-10-04 | 2002-12-17 | Briggs & Stratton Corporation | Anodized magnesium or magnesium alloy piston and method for manufacturing the same |
| US6684844B1 (en) | 2002-09-10 | 2004-02-03 | General Motors Corporation | Piston and cylinder bore having improved scuffing resistance |
| DE10316919A1 (de) * | 2003-04-12 | 2004-10-21 | Volkswagen Ag | Motorbauteil und Verfahren zur Instandsetzung eines Motorbauteils |
| EP1479946B1 (fr) * | 2003-05-23 | 2012-12-19 | Nissan Motor Co., Ltd. | Piston pour un moteur à combustion interne |
| JP3649228B2 (ja) * | 2003-06-25 | 2005-05-18 | 株式会社椿本チエイン | ラチェット式テンショナ |
| SG141266A1 (en) * | 2006-09-12 | 2008-04-28 | Matsushita Electric Industrial Co Ltd | A compressor structure for a refrigeration system |
| US20080184879A1 (en) * | 2007-01-09 | 2008-08-07 | Lobiondo Nicholas | Piston having improved wear resistance and method of making |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1508241U (fr) * | 1900-01-01 | |||
| DE1959393U (de) * | 1966-08-05 | 1967-04-27 | Teves Kg Alfred | Kolben im nehmerzylinder von druckmittelbetaetigten bremsen. |
| DE1939388A1 (de) * | 1968-08-05 | 1970-02-12 | Celanese Corp | Stabilisierte endlose,stark orientierte Acrylfasern und Verfahren zu ihrer Herstellung |
| CA929573A (en) * | 1969-07-03 | 1973-07-03 | Vandervell Products Limited | Bearings |
| DE2121477C3 (de) * | 1971-04-30 | 1980-10-16 | Centralnyj Ordena Trudovogo Krasnogo Znameni Nautschno-Issledovatelskij Avtomobilnyj I Avtomotornyj Institut, Moskau | Lagerwerkstoff |
| CA1000684A (en) * | 1972-04-12 | 1976-11-30 | Union Carbide Corporation | Low-friction, wear-resistant material |
| DE2341333C2 (de) * | 1973-08-16 | 1985-04-18 | Samuel Merle Mishawaka Ind. Shobert | Gleitlager |
| US4055503A (en) * | 1973-10-11 | 1977-10-25 | Robert Bosch G.M.B.H. | Lubricating powder and method of producing same and relatively slideable components |
| JPS5239047A (en) * | 1975-09-25 | 1977-03-26 | Hitachi Ltd | The interlocking construction of a rotary shaft |
| RO67644A2 (fr) * | 1976-02-02 | 1981-04-30 | Centrala Minereurilor Si Metalurgiei Neferoase,Ro | Materier resistant a l'abrasion et corrosion et procede d'obtenir |
| DE2655712B2 (de) * | 1976-12-09 | 1979-06-21 | Mahle Gmbh, 7000 Stuttgart | ,Laufflächenbeschichteter Kolben für Verbrennungsmotoren |
| AT359338B (de) * | 1978-11-08 | 1980-11-10 | Miba Gleitlager Ag | Gleitlagerelement |
| DE2913745C3 (de) * | 1979-04-05 | 1982-12-16 | Glyco-Metall-Werke Daelen & Loos Gmbh, 6200 Wiesbaden | Verfahren zum Herstellen von Schichtwerkstoff mit metallischer Stützschicht und darauf angebrachter, Bleiteilchen enthaltender, reibungsarmer Schicht aus Polyamid-ll |
-
1980
- 1980-12-19 DE DE19803047978 patent/DE3047978A1/de not_active Withdrawn
-
1981
- 1981-09-18 EP EP81107414A patent/EP0054625B1/fr not_active Expired
- 1981-09-18 DE DE8181107414T patent/DE3162315D1/de not_active Expired
- 1981-09-18 AT AT81107414T patent/ATE6292T1/de active
- 1981-12-04 US US06/327,338 patent/US4395442A/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006039679A1 (de) * | 2006-08-24 | 2008-02-28 | Audi Ag | Verfahren zur Bearbeitung von Zylinderlaufflächen eines Zylinderkurbelgehäuses oder von Zylinderbuchsen |
| DE102006039679B4 (de) * | 2006-08-24 | 2011-02-10 | Audi Ag | Verfahren zur Bearbeitung von Zylinderlaufflächen eines Zylinderkurbelgehäuses oder von Zylinderbuchsen |
Also Published As
| Publication number | Publication date |
|---|---|
| US4395442A (en) | 1983-07-26 |
| DE3162315D1 (en) | 1984-03-22 |
| DE3047978A1 (de) | 1982-07-29 |
| ATE6292T1 (de) | 1984-03-15 |
| EP0054625A1 (fr) | 1982-06-30 |
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